KR20060102610A - Inorganic paint composites using ph-control in normal temperature its manufacturing method and usage thereof - Google Patents

Inorganic paint composites using ph-control in normal temperature its manufacturing method and usage thereof Download PDF

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KR20060102610A
KR20060102610A KR1020050024401A KR20050024401A KR20060102610A KR 20060102610 A KR20060102610 A KR 20060102610A KR 1020050024401 A KR1020050024401 A KR 1020050024401A KR 20050024401 A KR20050024401 A KR 20050024401A KR 20060102610 A KR20060102610 A KR 20060102610A
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inorganic
acid
room temperature
coating composition
weight
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김정하
이용진
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Abstract

본 발명은 pH 조절을 이용한 상온건조 무기 도료 조성물과 그 제조방법 및 용도에 관한 것으로, 그 목적은 알콕실란을 가수분해시킨 무기도료 조성무레 알카리용액 또는 완충용액(buffer solution) 중 선택된 1 종 이상을 첨가하여 도료의 pH를 유지 및 조절함으로써, 가사시간을 늘리고 경화시간을 단축시키며, 상온건조가 가능함과 동시에, 특별한 제약없이 일반인 누구나 코팅작업이 가능할 수 있는 상온건조 무기도료 조성물과 그 제조방법 및 용도를 제공하는 것이다. The present invention relates to a room temperature dried inorganic coating composition using pH control, a method for producing the same, and a use thereof, and an object thereof is an inorganic coating composition obtained by hydrolyzing alkoxysilane, at least one selected from an alkali solution or a buffer solution. By adding and maintaining the pH of the paint to increase the pot life, shorten the curing time, and drying at room temperature, at room temperature drying inorganic coating composition that can be applied to anyone without special restrictions and its manufacturing method and uses To provide.

본 발명은 일반식 RnSi(OR')4-n 으로 대표되는 오르가노 알콕실란 1∼40 중량%; 물 또는 유기용매를 분산매로 하는 콜로이드 산화물을 고형분으로 환산하여 0.5∼20 중량%; 저급지방족 알코올 0.1∼70 중량%; 유/무기산 0.1 ~ 3 중량%; 무기충진재 0.01∼20 중량%; 무기안료 0.01∼40 중량%; 알카리용액, 완충용액을 단독 또는 혼용한 pH 안정화제 0.1 ~ 5중량% 로 이루어져 있다. 단, 식중 R은 탄소수 1 ~ 6의 알킬기, R'는 탄소수 1 ~ 5의 알킬기 또는 탄소수 1 ~ 4의 아실기이다.The present invention is 1 to 40% by weight of the organo alkoxysilane represented by the general formula R n Si (OR ') 4-n ; 0.5 to 20% by weight of a colloidal oxide containing water or an organic solvent as a dispersion medium in terms of solid content; 0.1-70% by weight of lower aliphatic alcohol; 0.1-3 wt.% Organic / inorganic acid; 0.01-20 wt% of inorganic filler; 0.01-40 weight% of inorganic pigments; Alkaline solution, buffer solution consists of 0.1 to 5% by weight of a single or mixed pH stabilizer. Wherein R is an alkyl group having 1 to 6 carbon atoms, R 'is an alkyl group having 1 to 5 carbon atoms or an acyl group having 1 to 4 carbon atoms.

무기도료, 상온건조, pH조절, 완충용액, 알카리용액 Inorganic paint, room temperature drying, pH control, buffer solution, alkaline solution

Description

pH 조절을 이용한 상온건조 무기도료 조성물과 그 제조방법 및 용도{Inorganic paint composites using pH-control in normal temperature its manufacturing method and usage thereof}Inorganic paint composites using pH-control in normal temperature its manufacturing method and usage

도 1 은 본 발명의 제조공정을 보인 블록도1 is a block diagram showing a manufacturing process of the present invention

본 발명은 pH 조절을 이용한 상온건조 무기 도료 조성물과 그 제조방법 및 용도에 관한 것으로 금속, 비금속, 유리, 플라스틱, 시멘트, 슬레이트 등의 표면에 코팅하여 우수한 건축용 내외장재 도막을 형성하는 무기도료 조성물과 그 제조방법 및 용도에 관한 것이다.The present invention relates to a room temperature dry inorganic coating composition using pH control, and a method and a use thereof. The present invention relates to an inorganic coating composition for coating a surface of metal, nonmetal, glass, plastic, cement, slate, and the like to form an excellent interior and exterior coating material for construction, and its It relates to a manufacturing method and use.

일반적으로, 스테인레스, 알루미늄 등의 금속과 시멘트, 유리, 플라스틱, 종이 등의 제품표면에 무기도료를 코팅, 경화하여 미려한 미장성, 내열성, 내후성, 내오염성, 고경도, 내수성, 밀착성, 내식성, 내구성, 내냉열성 등을 부여하는 기능성도료는 보급되어 여러 분야에 적용되고 있으며 이미 일본특허 공개 공보 51-2736, 53-130732, 64-168, 대한민국 특2000-0010246 등에 소개 되어있다.Generally, inorganic paint is coated and cured on the surface of metal, such as stainless steel and aluminum, and cement, glass, plastic, paper, etc., so that beautiful beauty, heat resistance, weather resistance, contamination resistance, high hardness, water resistance, adhesion, corrosion resistance, and durability , Functional paints that impart cold and heat resistance have been widely applied to various fields and are already introduced in Japanese Patent Laid-Open Publication Nos. 51-2736, 53-130732, 64-168, and Korean Patent 2000-0010246.

그러나, 소개된 무기도료 조성물의 경우 무기도막으로써 완전한 물성을 얻기 위해서는 열처리(최소 50℃ 이상)가 반드시 필요하였으며, 소부(열처리) 작업을 위한 별도의 전문적 시설 확충과 장비의 제약 및 제작비용의 상승이 요구된다. However, in the case of the introduced inorganic coating composition, heat treatment (at least 50 ℃ or more) was necessary in order to obtain complete properties as an inorganic coating film, and additional professional facilities for baking (heat treatment) work and equipment constraints and increase in manufacturing cost were raised. Is required.

유,무기산을 투여하여 콜로이드 pH를 변환하고 가수분해시키는 금속 알콕사이드계 무기도료 조성물은 공개번호 특 1990-0009898에도 소개되어 있으나 이 방법은 유,무기산투여에 국한하고 있기 때문에 주제와 경화제가 혼합된 숙성액 도료가 산성이어서 축중합반응에 의해 가사시간이 짧고, 알카리성을 갖는 안료나 충진제의 pH영향에 의해 며칠 내로 쉽게 겔(GEL)화되며 변질되는 단점이 있다. 또한, 경화제에 유,무기산을 첨가하여 주제와 가수분해시키는 방법이므로 별도의 숙성시간과 교반이 필요하여 일반인 초보자가 숙성, 사용하기에는 적합하지 않다.Metal alkoxide-based inorganic coating compositions for converting and hydrolyzing colloidal pH by administering organic and inorganic acids are also disclosed in Korean Patent Application Publication No. 1990-0009898. However, since this method is limited to the administration of organic and inorganic acids, the mixture of the subject and the curing agent is mixed. Due to the acidity of the liquid paint, the pot life is short due to the polycondensation reaction, and the gel is easily gelled and deteriorated within a few days due to the pH effect of the alkaline pigment or filler. In addition, since it is a method of hydrolyzing with the main body by adding an organic or inorganic acid to the curing agent, it requires a separate aging time and stirring, which is not suitable for aging and use by the general public.

일본 특허 공개 공보 1998-268772 에도 실리콘 알콕시드를 주성분으로 하는 실온근처에서 경화되는 코팅제가 제안되었으나 단순히 경화 촉매만을 사용하여 도료저장성이 나쁘고 코팅막이 쉽게 균열된다. 또한 약간의 습도 변화에 의해 경화시간이 크게 좌우되는 단점이 있다.Japanese Unexamined Patent Publication No. 1998-268772 also proposes a coating agent that is cured near room temperature, mainly composed of silicone alkoxides, but uses only a curing catalyst, resulting in poor paint storage properties and easy cracking of the coating film. In addition, there is a disadvantage that the curing time is largely influenced by a slight humidity change.

대한민국 특 1999-0007963에도 실온경화와 가열경화가 모두 가능한 코팅 조성물이 제안되어 알콕실란을 가수분해 시킨 올리고머 용액과 아크릴레이트 에스테르 및 메타크릴레이트 에스테르의 공중합체인 아크릴수지를 사용하는 방법이 소개 되었는데 이 방법은 pH 변화에 의해 가사시간이 짧고, 다량의 유기물질이 포함되어 경도, 내후성, 내열성이 떨어진다. Korean Patent 1999-0007963 also proposed a coating composition capable of room temperature curing and heat curing using acrylic resin which is a copolymer of an alkoxysilane hydrolyzed oligomer solution and acrylate ester and methacrylate ester. The pot life is short due to the pH change, and a large amount of organic material is contained, so that hardness, weather resistance and heat resistance are poor.

상기와 같은 무기도료 조성물 중 알콕실란을 가수분해 시킨 도료들은 대부분 산성~약산성 영역의 pH를 갖는데 이는 축중합반응이 계속해서 일어나 도료의 가사시간이 길지 않아 시공이 곤란한 문제점이 있었다.In the inorganic coating composition as described above, most of the alkoxysilane hydrolyzed paints have a pH in the acidic to weakly acidic region, which has a problem in that construction is difficult because the condensation polymerization reaction occurs continuously and the pot life of the paint is not long.

본 발명은 상기와 같은 문제점을 해소하기 위한 것으로, 그 목적은 알콕실란을 가수분해시킨 무기도료 조성무레 알카리용액 또는 완충용액(buffer solution) 중 선택된 1 종 이상을 첨가하여 도료의 pH를 유지 및 조절함으로써, 가사시간을 늘리고 경화시간을 단축시키며, 상온건조가 가능함과 동시에, 특별한 제약없이 일반인 누구나 코팅작업이 가능할 수 있는 상온건조 무기도료 조성물과 그 제조방법 및 용도를 제공하는 것이다.The present invention is to solve the above problems, the purpose is to maintain and control the pH of the paint by adding at least one selected from the inorganic paint composition of the hydrolyzate alkoxysilane or the buffer solution (buffer solution) By increasing the pot life, shortening the curing time, and drying at room temperature, and at the same time to provide a room temperature drying inorganic coating composition and its manufacturing method and use that can be coated by anyone without special restrictions.

본 발명은 일반식 RnSi(OR')4-n (식중 R은 탄소수 1 ~ 6의 알킬기, R'는 탄소수 1 ~ 5의 알킬기 또는 탄소수 1 ~ 4의 아실기를 표시) 으로 대표되는 오르가노 알콕실란 1∼40 중량%; 물 또는 유기용매를 분산매로 하는 콜로이드 산화물을 고형분으로 환산하여 0.5∼20 중량%; 메탄올, 에탄올, 프로판올, 이소프로필올, n-부탄올, 이소부탄올로 이루어진 군 중에서 선택된 1종 이상의 저급지방족 알코올 0.1∼70 중량%; 인산, 염산, 황산, 질산, 초산, 개미산으로 이루어진 군에서 선택된 1종 이상의 유/무기산 0.1 ~ 3 중량%; 티탄산 칼륨, 붕산알루미늄위스커, 알루미나, 질 화규소, 탄화규소, 실리카-알루미나의 위스커와, 유리섬유, 탄소섬유의 미분말, 다공성무기 항균미분말, 무기방청제 중에서 선택된 1종 이상의 무기충진재 0.01∼20 중량%; 루틸형 산화티탄안료와 운모-산화티탄계의 무독성 펄안료 중 선택한 1 종 이상의 무기안료 0.01∼40 중량%; pH를 중성영역으로 변환 고정하는 pH 안정화제 0.1 ~ 3중량% 로 조성되어 있다.The present invention is an organo represented by the general formula R n Si (OR ') 4-n (wherein R represents an alkyl group having 1 to 6 carbon atoms, R' represents an alkyl group having 1 to 5 carbon atoms or an acyl group having 1 to 4 carbon atoms). 1-40% by weight of alkoxysilanes; 0.5 to 20% by weight of a colloidal oxide containing water or an organic solvent as a dispersion medium in terms of solid content; 0.1 to 70% by weight of one or more lower aliphatic alcohols selected from the group consisting of methanol, ethanol, propanol, isopropylol, n-butanol and isobutanol; 0.1 to 3% by weight of one or more organic / inorganic acids selected from the group consisting of phosphoric acid, hydrochloric acid, sulfuric acid, nitric acid, acetic acid and formic acid; 0.01-20% by weight of one or more inorganic fillers selected from whiskers of potassium titanate, aluminum borate whisker, alumina, silicon nitride, silicon carbide, silica-alumina, glass fiber, carbon fiber fine powder, porous inorganic antimicrobial fine powder and inorganic rust inhibitor ; 0.01 to 40% by weight of at least one inorganic pigment selected from rutile titanium oxide pigment and mica-titanium oxide non-toxic pearl pigment; It is composed of 0.1 to 3% by weight of a pH stabilizer for converting and fixing the pH into a neutral region.

이하 본 발명을 첨부된 도면에 의해 상세히 설명하면, 도 1 은 본 발명의 제조공정을 보인 블록도를 도시한 것으로, 본 발명은 알콕실란을 콜로이드 산화물과 유,무기산을 넣어 반응시키고, 상기 반응액에 알코올, 충진재 및 안료를 넣어 평균입도가 10㎛ 이하가 되도록 볼밀(Ball Mill), 샌드밀(Sand Mill) 등의 분쇄기로 교반한 다음, 이를 알콜로 세척한 뒤 알카리용액, 완충용액을 넣어 도료의 pH를 안정화 시킨 후 이를 침전물이 생기지 않도록 교반하여 사용한다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a block diagram showing a manufacturing process of the present invention. In the present invention, the alkoxysilane is reacted by adding a colloidal oxide, an organic and inorganic acid, and the reaction solution. After adding alcohol, filler and pigment to the particle, the average particle size was 10㎛ or less, and stirred with a mill such as a ball mill and a sand mill.Then, after washing with alcohol, an alkali solution and a buffer solution were added to the paint. After the pH is stabilized, it is used by stirring to prevent a precipitate.

이와 같이 조성되는 본 발명은 1액형을 기본으로 하되, 필요에 따라 안료부 와 수지부를 나눈 2액 혼합형 무기도료로써 금속알콕실란을 가수분해시키고 pH 안정화제로 pH = 7.5 ~ 10 사이의 알카리 용액 또는, 짝산과 그 짝염기로 이루어진 pH = 6.5 ~ 7.3 범위인 완충용액(buffer solution)을 단독 또는 혼용하여 0.1 ~ 5중량% 첨가함으로써, pH를 안정화시킬 수 있다. 즉, 충진재 및 안료를 알콜류의 용제로 볼밀, 샌드밀을 이용하여 교반한 안료부와, 알콕실란과 콜로이드 산화물에 유,무기산을 첨가하여 반응시킨 후 알카리용액 및 완충용액을 넣어준 수지부로 나누어 2액 혼합형으로도 사용할 수 있으며, 이와 같은 2 액 혼합형 무기도료는 저장기 간이 더욱 늘어나게 된다.The present invention, which is constituted as described above, is based on a one-component type, and, if necessary, an alkaline solution having a pH of 7.5 to 10 as a hydrolysis of a metal alkoxysilane as a two-component mixed inorganic paint divided into a pigment part and a resin part and a pH stabilizer or The pH can be stabilized by adding 0.1 to 5% by weight of a buffer solution consisting of conjugate acid and its base salt, in a range of pH = 6.5 to 7.3, alone or in combination. That is, the filler and the pigment are divided into a pigment portion stirred using a ball mill and a sand mill as an alcohol solvent, and an organic and inorganic acid is added to the alkoxysilane and colloidal oxide, followed by a resin portion into which an alkaline solution and a buffer solution are added. It can also be used as a two-liquid mixture type, such a two-liquid mixed inorganic paints will further extend the storage period.

상기 알콕실란은 일반식 RnSi(OR')4-n (식중 R은 탄소수 1∼8의 알킬기, R'는 탄소수 1∼5의 알킬기 또는 탄소수 1∼4의 아실기를 표시)로 대표되는 것으로, 알콕실란의 대표적인 예는 메틸트리메톡실란, 메틸트리에톡실란, 에틸트리메톡실란, 에틸트리에톡실란, n-프로필트리에톡실란, i-프로필트리메톡실란, n-프로필트리에톡실란, 페닐트리메톡실란, 페닐트리에톡실란 등을 들 수가 있고 상기 알콕실란은 1종 이상을 병용하여 사용한다.The alkoxysilane is represented by general formula R n Si (OR ') 4-n (wherein R represents an alkyl group having 1 to 8 carbon atoms, R' represents an alkyl group having 1 to 5 carbon atoms or an acyl group having 1 to 4 carbon atoms). Representative examples of alkoxysilanes are methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, i-propyltrimethoxysilane, n-propyltriethoxy Silane, phenyl trimethoxysilane, phenyl triethoxysilane, etc. are mentioned, The said alkoxysilane is used in combination of 1 or more types.

상기 콜로이드 산화물은 알콕실란을 가수분해하기 위하여 첨가되는 것으로, 물 또는/그리고 유기용매를 분산매로 하고 있으며, 내마모성을 부여하고, 산성 콜로이드와 염기성 콜로이드로 구분된다. The colloidal oxide is added to hydrolyze the alkoxysilane. The colloidal oxide has water or / and an organic solvent as a dispersion medium, imparts wear resistance, and is classified into an acidic colloid and a basic colloid.

상기 산성콜로이드는 별도의 유,무기산 첨가 없이 알콕실란이 가수분해가 일어나므로 가수분해 후 알카리용액 또는 완충용액을 1 종이상 사용하여 조성물의 pH를 안정화시키고 경화속도를 조절할 수 있으며, 대표적인 산성 콜로이드에는 日産化學 ST-O, O-33, Al2O3 zol-100, Al2O3 zol-200, NAYCOL 2034DI, LUDOX SK, TMA, CL 日本 觸媒化成工業(주) SN 등이 있다.Since the alkoxysilanes are hydrolyzed without the addition of an organic or inorganic acid, the acidic colloid may stabilize the pH of the composition and adjust the curing rate by using an alkaline solution or a buffer solution on one paper after hydrolysis. Japan, such as ST-O, O-33, Al 2 O 3 zol-100, Al 2 O 3 zol-200, NAYCOL 2034DI, LUDOX SK, TMA, CL, Japan, etc. SN.

이와 같은 산성 콜로이드를 사용할 경우 조성물은 산성이다. 산성, 약산성의 알콕실란 가수분해 도료 조성물은 계속적인 축중합반응이 일어나 도료의 가사시간이 짧은 단점이 있다. 또한 안료, 무기충진제 등에 의해 pH가 쉽게 변하므로 가수분해된 조성물은 가사시간이 더 더욱 짧아진다. 도료의 가사시간이 지날 경우 도막 이 좀처럼 경화되지 않으며, 도장성 저하, 광택저하, 물성저하 등 여러 가지 문제점이 나타난다. 이러한 문제점은 알카리용액 또는 완충용액 중 선택된 1종 이상을 첨가하여 pH를 조절함으로써 극복할 수 있다.If such acid colloids are used the composition is acidic. The acidic, weakly acidic alkoxysilane hydrolyzable coating composition has a disadvantage in that the pot life of the paint is short due to the continuous polycondensation reaction. In addition, since the pH is easily changed by pigments, inorganic fillers, and the like, the hydrolyzed composition has a shorter pot life. When the pot life of the paint passes, the coating film hardly hardens, and various problems such as deterioration of paintability, glossiness deterioration, and property deterioration appear. This problem can be overcome by adjusting the pH by adding at least one selected from alkaline solutions or buffer solutions.

상기 염기성 콜로이드는 산성 콜로이드와는 틀리게 유,무기산을 첨가해서 가수분해 시켜줘야 한다. 이때 첨가하는 유,무기산은 초산, 개미산, 탄산, 인산, 옥살산, 황산, 질산, 염산, 파라톨루엔술폰산 등이 있으며 그 중 휘발성이 좋은 초산, 개미산이 특히 좋다. 첨가하는 량은 0.01 ~ 3 중량%으로 0.01%이하일 경우 가수분해 반응이 잘 일어나지 않으며, 3% 이상 첨가하면 급격한 반응이 일어나고 가사시간이 저하되며 유기산의 독특한 냄새로 자극적일 수 있다. 상기와 같은 염기성 콜로이드에는 日産化學 ST-20, ST-30, ST-40 LUDOX HS-30, HS-40 日本 觸媒化成工業(주) SI-45P, SI-80 등이 있다. The basic colloid should be hydrolyzed by addition of organic and inorganic acids unlike acid colloids. The organic and inorganic acids to be added include acetic acid, formic acid, carbonic acid, phosphoric acid, oxalic acid, sulfuric acid, nitric acid, hydrochloric acid, paratoluenesulfonic acid, and the like. If the amount is added to 0.01 ~ 3% by weight less than 0.01% hydrolysis reaction does not occur well, when added more than 3% may cause a rapid reaction and lower pot life and may be irritating to the unique smell of organic acids. Such basic colloids include, for example, Nippon Chemical Corporation ST-20, ST-30, ST-40 LUDOX HS-30, HS-40 Nippon Chemical Co., Ltd. SI-45P, SI-80 and the like.

상기 염기성 콜로이드에 유,무기산을 넣어 강제로 산성콜로이드로 만든 다음 알콕실란과 가수분해시키고, 알카리용액, 완충용액을 넣어준다. 알카리용액, 완충용액으로 안정화, 상온건조화 하는 것은 산성 콜로이드의 경우와 같다.The organic colloid is added to the basic colloid to make acidic colloid, and then hydrolyzed with alkoxysilane, and an alkaline solution and a buffer solution are added thereto. Stabilization with alkaline solution and buffer solution and drying at room temperature are the same as for acid colloid.

상기 완충용액은 전체 조성물에 대한 안정화, 상온경화를 목적으로 첨가하는 것으로, 약산과 그 염의 혼합용액 또는 약염기와 그 염의 혼합용액 등은 소량의 산이나 알카리를 가하거나 또는 물을 가하여 희석하여도 용액 pH는 거의 변화하지 않는 특성을 구비한다. 이러한 완충용액은 중성 또는 거의 중성에 가까우며 도료가 더 이상의 축중합반응이 일어나는 것을 방지하여 도료의 가사시간을 대폭 증강시킨다. 또한, 조성물을 도포 시에는 완충용액 중에 유기산이 도막 속에서 급격하게 휘 발되어 도막을 알카리로 만들어 상온건조가 가능하게 해준다.The buffer solution is added for the purpose of stabilizing the entire composition and curing at room temperature. The mixed solution of the weak acid and its salt or the mixed solution of the weak base and the salt is diluted even by adding a small amount of acid or alkali or by adding water. pH has a property that hardly changes. These buffers are neutral or near neutral and significantly increase the pot life of the paint by preventing the paint from further condensation polymerization. In addition, when the composition is applied, the organic acid is rapidly volatilized in the coating film in the buffer solution to make the coating alkali to allow room temperature drying.

상기 완충용액은 pH = 6.5 ~ 7.3 을 구비하며, 바람직하게는 pH = 6.8 ~ 7 을 구비한다. pH = 6.5 미만일 경우 도료의 축중합반응이 계속일어나 도료의 가사시간이 줄어드는 단점이 있고, pH = 7.3 이상일 경우 반응이 입자형태로 일어나 쉽게 겔(GEL)화 되는 단점이 있다. The buffer solution has a pH = 6.5 ~ 7.3, preferably has a pH = 6.8 ~ 7. If the pH = 6.5, there is a disadvantage in that the polycondensation reaction of the paint continues to decrease the pot life of the paint, and if the pH = 7.3 or more, the reaction occurs in the form of particles and easily gel (GEL).

상기 완충용액을 사용하는 이유는 크게 두 가지인데, 그 첫 번째는 상기에서 설명한 바와 같이 pH를 안정화시켜 도료중의 알카리성을 지닌 안료나 충진제, 콜로이드 산화물에 의해 도료 pH의 변화로 인한 도료의 변질을 막기 위함이다. 두 번째 이유는 조성물을 도장하였을 경우 완충용액의 짝산이 쉽게 휘발된다. 짝산이 급격하게 휘발되면 완충용액으로써 pH 안정화 기능은 상실하게 되고 염기성 염 또는 짝염기만 남게 되고 이 염기로 인해 도막은 알카리화된다. 알카리화된 도막은 쉽게 겔(GEL)화 되어 도막이 경화되므로 상온건조형 도료에 적합하다. 별도의 소부장치 없이도 상온(10 ~ 30℃)에서 도장 후 30분 정도 후면 손으로 만질 수 있는 지촉경화 상태가 되며, 약 5일 후면 완전한 경화도막을 얻을 수 있다.There are two main reasons for the use of the buffer solution, the first of which is to stabilize the pH as described above to prevent the deterioration of the paint due to the change in the paint pH by the pigments, fillers, colloidal oxide having an alkali in the paint To prevent it. The second reason is that when the composition is coated, the conjugate acid in the buffer is easily volatilized. When the acid is rapidly volatilized, the pH stabilization function is lost as a buffer solution, leaving only basic salts or base salts, and the base is alkalinized. Alkalineized coating film is easily gelled (GEL) and the coating film is hardened, so it is suitable for room temperature dry paint. After coating at room temperature (10 ~ 30 ℃) without a separate baking device, it becomes a touch-curable state that can be touched by the rear hand for about 30 minutes, and a complete cured coating film can be obtained after about 5 days.

상기 완충용액에 사용하는 산은 초산, 개미산, 탄산, 인산, 옥살산, 황산, 질산, 염산, 파라톨루엔술폰산 등이 있으며 가급적 약산(pH = 3 ~ 6.5)을 사용하여 주는 것이 좋다. 강산(pH = 1 ~ 3)일 경우 본 발명이 원하는 완충용액 pH = 6.5 ~ 7.2를 얻기 어려우며 완충영역(buffer region)을 벋어나기 쉬워 도료의 안정성을 해치기 쉽다. 또한, 대부분의 강산(염산, 황산, 질산)은 소량이라도 인체에 유해하고 자극적이라 피하는 것이 좋다. 좋은 것은 인체에 자극적이지 않고 쉽게 휘발가 능한 초산 또는 개미산을 사용하는 것이다. The acid used in the buffer solution may include acetic acid, formic acid, carbonic acid, phosphoric acid, oxalic acid, sulfuric acid, nitric acid, hydrochloric acid, paratoluenesulfonic acid, and the like. Preferably, a weak acid (pH = 3 to 6.5) is used. In the case of strong acid (pH = 1 to 3), it is difficult for the present invention to obtain the desired buffer solution pH = 6.5 to 7.2, and it is easy to leave the buffer region, thereby deteriorating the stability of the paint. In addition, most of the strong acid (hydrochloric acid, sulfuric acid, nitric acid) is harmful to the human body even if a small amount of irritation should be avoided. A good thing is to use acetic acid or formic acid, which is not irritating to the human body and can be easily volatilized.

완충용액 제조 시 산(酸)과 함께 첨가하여주는 알카리금속염 OR 알카리토금속염에는 초산칼슘, 초산칼륨, 초산리튬, 초산나트륨, 초산마그네슘, 개미산칼슘, 개미산칼륨, 개미산리튬, 개미산나트륨, 개미산마그네슘, 인산칼륨, 인산칼슘, 인산리튬, 인산나트륨, 인산마그네슘, 질산칼슘, 질산나트륨, 질산리튬, 질산칼륨, 질산마그네슘, 황산마그네슘, 황산칼슘, 황산나트륨, 황산리튬, 황산칼륨, 탄산나트륨, 탄산칼슘, 탄산칼륨, 탄산마그네슘, 탄산리튬 등이 있다. 이중에서도 휘발이 잘되고 완충용액을 중성으로 제조하기 쉬운 초산금속염과 개미산금속염이 좋다. 황산염이나 질산염류는 짝산으로 황산, 질산을 사용하는데 유해성이 있으므로 좋지 않다.Alkali metal salt OR Alkaline metal salt which is added with acid when preparing buffer solution includes calcium acetate, potassium acetate, lithium acetate, sodium acetate, magnesium acetate, calcium formate, potassium formate, lithium formate, sodium formate, magnesium formate, Potassium phosphate, calcium phosphate, lithium phosphate, sodium phosphate, magnesium phosphate, calcium nitrate, sodium nitrate, lithium nitrate, potassium nitrate, magnesium nitrate, magnesium sulfate, calcium sulfate, sodium sulfate, lithium sulfate, potassium sulfate, sodium carbonate, calcium carbonate, carbonate Potassium, magnesium carbonate, lithium carbonate and the like. Among them, metal acetate and formic acid salts are good in volatilization and easy to prepare buffer solution neutral. Sulfates and nitrates are not good because they are harmful to sulfuric acid and nitric acid.

알킬기가 적은 초산(CH3COOH)과 그 짝염기인 초산칼륨(CH3COOK) 염을 혼합하고 이온수에 녹여 사용하거나 개미산(HCOOH)과 그 짝염기인 소디움포르메이트(HCOONa) 또는 포타슘포르메이트(HCOOK) 염을 혼합하고 이온수에 녹여 만드는게 가장 좋으며, 완충용액은 전체 도료 조성물 중, 0.1∼5중량% 범위내에서 첨가하고 바람직하게는 0.1∼3중량%를 첨가하는게 좋다. 0.1중량% 미만일 경우 pH를 안정화, 고정화시키지 못하고 안료나 충진제의 알카리성으로 인해 도료의 전체 pH가 쉽게 변하며, 5중량%를 넘으면 도막의 내수성이 약해지며 독특한 유기산의 냄새로 인해 작업 시 불쾌해질 수 있다.Acetic acid (CH 3 COOH) with less alkyl group and its salt (potassium acetate (CH 3 COOK)) can be mixed and dissolved in ionized water or formic acid (HCOOH) with sodium formate (HCOONa) or potassium formate (HCOOK) It is best to mix the salts and dissolve in ionic water, and the buffer solution is added within the range of 0.1 to 5% by weight, preferably 0.1 to 3% by weight of the total coating composition. If it is less than 0.1% by weight, the pH of the paint cannot be stabilized or fixed, and the overall pH of the paint is easily changed due to the alkalinity of the pigments or fillers. .

실제 완충용액은 그 종류를 헤아릴 수 없을 만큼 많으나, 이러한 완충용액을 실시예에 의해 예시적으로 설명하면 다음과 같다. The actual buffer solution is innumerable, but this kind of buffer is described by way of example as follows.

실시예 1Example 1

pKa = 6.1정도인 H2CO3(탄산)으로 pH = 6.8의 완충용액을 만든다고 가정할 때 탄산은 pKa=6.1을 기준으로 H2CO3와 HCO3 - 두 가지 형태로 존재하며 H2CO3는 짝산, HCO3 - 는 짝염기이다. pKa = the degree of H 2 CO 3 6.1 (carbonate), assuming you want to create a buffer of pH = 6.8 carbonate pKa = by 6.1 H 2 CO 3 and HCO 3 - is present in two forms: H 2 CO 3 Is conjugate acid, HCO 3 - is base.

Figure 112005015431227-PAT00001
Figure 112005015431227-PAT00001

이러한 관계에 있는 산은 짝산 염기는 짝염기라 한다. 짝산(양성자를 염기(鹽基)에 줄 수 있는 화학종(이온 또는 중성분자))과 짝염기(양성자를 받아들일 수 있는 화학종(중성분자 또는 이온))가 동량 섞여 있을 때의 버퍼 pH는 pKa값과 같다. 즉, H2CO3와 HCO3 - 가 동량 있으면, pH는 pKa와 같은 6.1이 되고 pH = 6.8의 완충용액을 만들기 위해서는 당연히 짝염기가 짝산보다 많아야 한다. 얼마만큼 많아야 하는 것은 헨더슨-하셀바흐 식(Henderson-Hasellbach equation)으로 구할 수 있다.Acids in this relationship are called base pairs. The buffer pH is equal to pKa when the same acid (the species that can give the proton to the base (ion or heavy component)) and the base (the species that can accept the proton (heavy component or ion)) are mixed Equal to the value. In other words, if H 2 CO 3 and HCO 3 are equal, the pH will be 6.1, such as pKa, and of course, the base must be more than the counter acid to produce a buffer at pH = 6.8. How much more can be obtained with the Henderson-Hasellbach equation.

pH = pKa + log(짝염기/짝산)pH = pKa + log (base / base)

pKa = 6.1, 원하는 pH = 6.8 이므로, 6.8 = 6.1 + log(짝염기/짝산)pKa = 6.1, desired pH = 6.8, so 6.8 = 6.1 + log (base / base)

log(짝염기/짝산) = 0.7 대략, (짝염기/짝산) = 5 정도 이다. log (base / base) = 0.7 approx. (base / base) = 5.

그러므로 탄산으로는 짝염기(HCO3 - ) : 짝산(H2CO3) = 5 : 1 의 비율로 혼합하여 원하는 pH = 6.8의 탄산 완충용액을 만들 수 있다.Therefore, carbon is the conjugate base (HCO 3 -): conjugate acid (H 2 CO 3) = 5 : is mixed at a ratio of 1: 1 can make a carbonate buffer solution of the desired pH = 6.8.

실시예 2Example 2

또 다른 완충용액으로 유기산 + 알카리금속 OR 알카리토금속을 이용할 수 있다. 아세트산과 그 염을 이용하여 pH = 6.8 완충용액을 만든다 가정하면 짝산인 0.1 M 아세트산용액 100㎖와 그 염인 0.1 M 아세트산나트륨용액 100㎖를 제조하여 어느 하나를 기준용액으로 삼고 나머지 용액을 천천히 부으면서 pH를 6.8까지 맞출 수 있다.Another buffer solution may be organic acid + alkali metal OR alkaline earth metal. A pH = 6.8 buffer is prepared using acetic acid and its salts. Assuming that 100 ml of 0.1 M acetic acid solution and 100 ml of 0.1 M sodium acetate solution are prepared, use one as a reference solution and slowly pour the remaining solution. Can be set to 6.8.

이 두 물질을 함유하는 용액은 도료속에서 서서히 방출되는 안료나 충진제의 산이나 염기를 중화할 수 있다.Solutions containing these two substances can neutralize acids or bases of pigments or fillers which are slowly released in the paint.

Figure 112005015431227-PAT00002
Figure 112005015431227-PAT00002

만일 완충용액이 첨가된 도료에 산이 첨가되면, 첨가된 H+ 는 CH3COO-과 반응하여 CH3COOH로 되므로 용액의 pH가 거의 변하지 않는다.If acid is added to this buffer solution is added coating, the addition of the H + CH 3 COO - and CH 3 COOH to the reaction so that the pH of the solution is hardly changed.

Figure 112005015431227-PAT00003
Figure 112005015431227-PAT00003

만일 염기가 완충용액에 첨가되면, 첨가된 OH-은 H3O+과 중화 반응하여 H3O+이 감소하므로 평형이 오른쪽으로 이동하여 용액의 pH가 거의 변하지 않는다.If ten thousand and one base is added to the buffer solution, it was added a OH - are H 3 O + and a neutralization reaction by H 3 O + is reduced because the equilibrium is shifted to the right by the pH of the solution is hardly changed.

Figure 112005015431227-PAT00004
Figure 112005015431227-PAT00004

상기 알카리용액은 도료의 pH를 중성으로 맞춰 가사시간을 늘려주기 위하여 첨가되는 것으로, 산성 콜로이드를 사용하여 조성물을 제조한 경우, 소량의 완충용액만으로 중성(pH = 6.5~7.2)으로 조절하기 힘든 경우(강산성)가 생기는데 이럴 경우에는 별도로 소량(0.01~5중량% 바람직하게는 0.01∼2중량%)의 알카리 용액(pH = 7.5 ~ 10)을 첨가하여 중성화 시켜줌으로써, 가사시간을 늘려준다. 상기 대표적인 알카리 용액으로는 암모니아수, 탄산나트륨용액, 탄산칼슘용액, 수산화마그네슘용액, 수산화나트륨용액, 수산화칼륨용액, 수산화바륨용액, 수산화리튬용액 등을 들 수가 있다. 이때, 강알카리성 용액의 경우 인체에 유해할뿐더러 극소량의 첨가로 인해 pH가 쉽게 변하므로 도료의 중성영역을 맞추기 쉽지 않은 문제점이 있으므로, 약알카리 용액인 암모니아수 또는 탄산나트륨 용액을 사용하는것이 좋다. The alkali solution is added to increase the pot life by adjusting the pH of the paint to neutral, when the composition is prepared using an acid colloid, it is difficult to adjust to neutral (pH = 6.5 ~ 7.2) with only a small amount of buffer solution In this case, a small amount (0.01 to 5% by weight, preferably 0.01 to 2% by weight) of alkaline solution (pH = 7.5 to 10) is added to neutralize, thereby increasing pot life. Representative alkali solutions include ammonia water, sodium carbonate solution, calcium carbonate solution, magnesium hydroxide solution, sodium hydroxide solution, potassium hydroxide solution, barium hydroxide solution, lithium hydroxide solution and the like. In this case, the strong alkaline solution is not only harmful to the human body, but also because the pH is easily changed due to the addition of a very small amount, it is not easy to match the neutral region of the paint, it is preferable to use a weak alkaline solution of ammonia water or sodium carbonate solution.

상기 알카리용액이나 완충용액은 모두 조성물의 pH를 안정화시킬수 있으나 완충용액의 효과가 더 크다. 이는 조성물 중에 안료나 충진제의 영향에 의해 도료의 pH가 변할 가능성이 많기 때문이며, 완충용액은 이러한 안료나 충진제에 영향을 거의 받지않고 pH를 유지할 수 있다.Both the alkaline solution and the buffer solution can stabilize the pH of the composition, but the effect of the buffer solution is greater. This is because the pH of the paint is likely to change due to the influence of pigments and fillers in the composition, the buffer solution can maintain the pH almost without being affected by such pigments or fillers.

상기 알코올은 분산용매로 사용하며 메탄올, 에탄올, 프로판올, 이소프로필올, n-부탄올, 이소부탄올 등이 있으며 이를 1종 또는 2종 이상을 사용한다. The alcohol is used as a dispersion solvent and includes methanol, ethanol, propanol, isopropylol, n-butanol, isobutanol, and the like, or one or two or more thereof.

상기 무기충진재는 도막의 경도를 향상시키고, 도막의 균열 방지, 도료의 침강방지 등의 이유로 첨가하며 티탄산 칼륨, 붕산알루미늄위스커, 알루미나, 질화규소, 탄화규소, 실리카-알루미나 등의 위스커와 유리섬유, 탄소섬유 등의 미분말, 다공성무기 항균미분말(대한민국 특허 제145990), 무기방청재 등을 사용하여 1종 또는 2종 이상을 병용하여 사용한다. The inorganic filler improves the hardness of the coating film, and is added for reasons such as preventing cracking of the coating film and sedimentation of the paint, whiskers such as potassium titanate, aluminum borate whisker, alumina, silicon nitride, silicon carbide, silica-alumina, glass fiber, carbon, etc. Fine powders such as fibers, porous inorganic antibacterial fine powders (Korean Patent No. 145990), inorganic rust preventives and the like are used in combination of one or two or more.

상기 무기안료는 광범위하게 시판되고 있는 평균 입자경 0.03 ~ 20㎛의 루틸(Rutile)형 산화티탄 등의 무기안료, 운모-산화티탄계 등의 무독성 펄안료, 알루미늄 페이스트, 스테인레스 페이스트 등을 사용하며, 보통 1종 또는 2종 이상을 사용한다. The inorganic pigments include inorganic pigments such as rutile titanium oxide having an average particle diameter of 0.03 to 20 μm, non-toxic pearl pigments such as mica-titanium oxide, aluminum paste, stainless paste, etc. Use 1 type, or 2 or more types.

상기와 같은 본 발명의 조성물은 피도물의 종류로 금속, 비금속, 시멘트, 시멘트 2차제품, 유리, 플라스틱, 종이 등 피도물에 도장하여 내열, 내후, 내수, 내식, 고경도, 내구, 내오염, 미장효과를 필요로 하는 모든 재료에 적용되며, 금속의 대표적인 예로는 알루미늄 및 알루미늄 합금, 스테인레스 스틸 합금, 아연용융/도금 강판, 알루미늄 용융/도금 강판, 티타늄 강판 등을 들 수 있다.The composition of the present invention as described above is coated on the coating materials such as metals, nonmetals, cement, cement secondary products, glass, plastic, paper as a kind of coating materials, heat resistance, weather resistance, water resistance, corrosion resistance, high hardness, durability, stain resistance, plastering Applied to all materials that require effects, representative examples of the metal include aluminum and aluminum alloys, stainless steel alloys, zinc molten / plated steel sheets, aluminum molten / plated steel sheets, titanium steel sheets, and the like.

이하 본 발명을 실시예에 의해 상세히 설명하면 다음과 같다. Hereinafter, the present invention will be described in detail by way of examples.

실시예 3Example 3

알콕실란에 콜로이드 실리카, 콜로이드 알루미나 및 유기산을 넣은 후 가수분해반응 시킨 다음, 전체 알코올(메탄올, 이소프로필 알코올, 에탄올)중 1/2을 첨가하고, 충진재(무기항균재, 무기방청재, 기타 충진재), 안료를 넣고 볼밀(Ball Mill), 샌드밀(Sand Mill)등으로 평균 입도가 10㎛ 이하가 되도록 교반하고, 이를 남은 1/2 의 알코올로 세척한 뒤, 완충용액을 넣어주고 침전물이 생기지 않도록 충분히 교반한다. 평균입도가 10㎛ 이상일 경우, 미장성과 내오염성이 나빠지는 경향이 있으며, 조성물 도장시에는 침전물이 없도록 저어주거나 교반하여 사용한다.After colloidal silica, colloidal alumina and organic acid are added to the alkoxysilane, it is hydrolyzed, and then half of the total alcohol (methanol, isopropyl alcohol, ethanol) is added, and the filler (inorganic antibacterial material, inorganic rust preventive material, and other fillers) is added. ), Add the pigment and stir with a ball mill, sand mill, etc. so that the average particle size is 10㎛ or less, wash it with the remaining 1/2 of alcohol, add a buffer solution, Stir well to avoid. When the average particle size is 10 μm or more, the plastering and fouling resistance tend to be deteriorated, and when the composition is coated, it is used to stir or stir so that there is no precipitate.

실시예 4Example 4

알콕실란에 콜로이드 실리카, 콜로이드 알루미나 및 산을 넣은 후 가수분해반응 시킨 다음 전체 알코올 중 1/3을 첨가한 뒤 완충용액을 넣어 수지부를 형성하고,After colloidal silica, colloidal alumina and acid were added to the alkoxysilane, it was hydrolyzed, and then 1/3 of the total alcohol was added. Then, a buffer solution was added to form a resin part.

전체 알코올량 중 1/3에 충진재(무기항균재, 무기방청재, 기타 충진재), 안료를 넣고 볼밀(Ball Mill), 샌드밀(Sand Mill)등으로 입도가 10㎛ 이하가 되도록 교반한 뒤, 이를 남은 1/3 의 알코올로 세척하여 안료부를 생성한 다음,Filling material (inorganic antibacterial material, inorganic rustproofing material, other filling material) and pigment in 1/3 of the total alcohol content and stirred to a particle size of 10㎛ or less by using a ball mill (sand mill), It is washed with the remaining 1/3 of alcohol to produce a pigment part,

상기 수지부와 안료부를 도료 작업 시 섞어서 골고루 저어준 후 도장한다.The resin part and the pigment part are mixed and mixed evenly during the coating work and then coated.

상기 실시예 3 및 실시예 4 에 의해 형성된 무기도료 피막조성물의 조성비를 [표1]에 도시하였으며, 이러한 조성물의 pH 에 따른 가사기간과 경화시간에 대한 실험결과는 [표2]와 같다. The composition ratio of the inorganic coating film composition formed by Examples 3 and 4 is shown in [Table 1], and the results of the pot life and the curing time according to the pH of the composition are shown in [Table 2].

[표1]Table 1

Figure 112005015431227-PAT00005
Figure 112005015431227-PAT00005

*a) 日本 日産化學工業(株) Al2O3 zol-100* a) Japan Al 2 O 3 zol-100

*b) Formic Acid (HCOOH=46.03)b) Formic Acid (HCOOH = 46.03)

*c) 大韓民國 특허 제145990호 다공성 무기 항균미분말* c) Large Inorganic Antimicrobial Powder of Patent No. 145990

*d) GERMANY NYCO MINERALS, INC. Wollastonited) GERMANY NYCO MINERALS, INC. Wollastonite

*e) 日本 오츠카化學藥品(주) 티스모-D 및 GERMANY Degussa Al2O3 oxcide-C* e) Tismo-D and GERMANY Degussa Al 2 O 3 oxcide-C, Otsuka Chemical Co., Ltd., Japan

*f) 日本 日産化學工業(株) Al2O3 zol-200* f) Al 2 O 3 zol-200

*g) Acetic Acid(CH3COOH=60.05)g) Acetic Acid (CH 3 COOH = 60.05)

*1) 日本 NISSAN 化學(株) SNOWTEX -30* 1) Japan Nissan Chemical Corporation SNOWTEX -30

*2) 日本 NISSAN 化學(株) SNOWTEX -40* 2) Japan Nissan Chemical Corporation SNOWTEX -40

*3) USA DuPont Ludox collidal sillica HS-40* 3) USA DuPont Ludox collidal sillica HS-40

*4) USA DuPont Ludox collidal sillica CL-X* 4) USA DuPont Ludox collidal sillica CL-X

*5) 日本 觸媒化成工業(주) SN * 5) Japan Chemical Co., Ltd. SN

*6) 日本 觸媒化成工業(주)OSCAL IPA-ST* 6) OSCAL IPA-ST, Japan

*A) HCOOH + HCOOK + H2O 완충용액* A) HCOOH + HCOOK + H 2 O buffer

*B) CH3COOH + CH3COOK + H2O 완충용액* B) CH 3 COOH + CH3COOK + H 2 O buffer

*C) NH4OH 3% 알카리용액* C) NH 4 OH 3% alkaline solution

*D) Na2CO3 3% 알카리용액* D) Na 2 CO 3 3% alkaline solution

[표2][Table 2]

Figure 112005015431227-PAT00007
Figure 112005015431227-PAT00007

상기 [표2]에서와 같이, 도료의 pH에 의해 도료의 가사시간과 경화시간이 크게 좌우됨을 알 수 있다. 종류에서 따라 차이가 있으나 표2에서 보는 바와 같이 알카리용액, 완충용액을 첨가한 조성물은 냉암소에서 2.5개월, 최대 3개월까지 저장이 가능하고 그 이상의 저장기간을 필요로 할 경우 앞에서 설명한 수지부와 안료부로 나누어 보관하면 6개월 이상의 저장기간을 갖는다. 반면 완충용액을 넣어주지 않는 M,N,O,R 조성물의 경우 가사시간도 짧을뿐더러 경화시간 또한 느린 것을 확인할 수 있다. 반면, 알카리용액만을 넣어준 조성물의 경우 도료의 pH는 안정화 되었으나 완충용액 또는 알카리용액+완충용액 을 넣어준 조성물의 경우보다 상온에서 건조시간이 느려짐을 알 수있다. As shown in [Table 2], it can be seen that the pot life and curing time of the paint greatly depend on the pH of the paint. Although it varies depending on the type, as shown in Table 2, the composition to which the alkaline solution and the buffer solution are added can be stored in a cold dark place for 2.5 months and up to 3 months, and when the storage period is longer than that, the resin part and When stored in pigments, the shelf life is over 6 months. On the other hand, the M, N, O, R composition does not add a buffer solution, but also short pot life and curing time can be confirmed that also slow. On the other hand, in the case of the composition added only alkaline solution, the pH of the paint is stabilized, but the drying time is slower at room temperature than in the case of the composition added buffer or alkaline solution + buffer solution.

또한, 상기 [표1]의 조성물을 [표3]과 같이 도막화하여 물성 시험을 하였으며, 그 결과는 [표4]와 같다. In addition, the composition of [Table 1] was coated with a film as shown in [Table 3], and the physical properties were tested. The results are shown in [Table 4].

[표3]Table 3

Figure 112005015431227-PAT00008
Figure 112005015431227-PAT00008

[표4]Table 4

Figure 112005015431227-PAT00009
Figure 112005015431227-PAT00009

Figure 112005015431227-PAT00010
Figure 112005015431227-PAT00010

○ : 도막 미관 이상없음, △ : 미세한균열 또는 미미한 부식,○: no abnormality in coating appearance, △: fine crack or slight corrosion,

× : 균열,박리 부식발생(불량), ― : 시험불가 또는 의미없음.X: crack, peeling corrosion (defect),-: untestable or meaningless.

* 시험방법 및 관련규격* Test method and related standards

- 연필경도 : 연필경도 시험(JIS K 5600 8.4.1 (5) (b)Pencil hardness: pencil hardness test (JIS K 5600 8.4.1 (5) (b)

- 광택도시험 : 60°거울면 광택도(JIS H 4001 6.6 , JIS K 5400 8.4)-Glossiness test: 60 ° mirror glossiness (JIS H 4001 6.6, JIS K 5400 8.4)

- 접착력시험 : 1㎜간격으로 100/100후 테이프로 박리(KS D 6711 6.3, JIS K 4001 6.3)-Adhesive force test: Peel off with 100/100 thickness tape at 1mm interval (KS D 6711 6.3, JIS K 4001 6.3)

- 굴곡성 : 7/16ψ 180°굴곡후 도막 표면 테이프 박리(JIS H 4001 6.4) -Flexibility: Peel off the coating surface tape after bending 7 / 16ψ 180 ° (JIS H 4001 6.4)

- 내충격성 : 도막면에 500g 강구 50cm낙하(KS D 6711 6.5, JIS H 4001 6.5)-Impact resistance: 500g steel ball 50cm drop on coating surface (KS D 6711 6.5, JIS H 4001 6.5)

- 내열성 : 전기로에 200℃/1시간 (JIS K 5400 8.13)-Heat resistance: 200 ℃ / 1 hour in electric furnace (JIS K 5400 8.13)

- 내오염성: [카본/물]도포 80℃/24시간후 흐르는 물로 세척-Pollution resistance: [Carbon / water] application 80 ℃ / 24 hours

- 내오염성 : [카본/바세린/BC]용액을 바른후 흐르는 물로 세척-Pollution resistance: Apply with [Carbon / Vaseline / BC] solution and wash with running water

- 내알칼리성 : 5% 탄산나트륨에 24시간 침적(JIS K 5600 8.21)Alkali resistance: Soaked in 5% sodium carbonate for 24 hours (JIS K 5600 8.21)

- 내산성 : 5%황산에 24시간 침적(JIS K 5600 8.22)Acid resistance: 24 hours immersion in 5% sulfuric acid (JIS K 5600 8.22)

- CASS : Salt spray NacCl 5%, CuCl2 0.26g/ℓ, 초산 0.1㎖ 연속분무48시간 (JIS H 8681)-CASS: Salt spray NacCl 5%, CuCl 2 0.26g / ℓ, Acetic acid 0.1ml Continuous spraying 48 hours (JIS H 8681)

- 내염수성 : 5% NaCl에 240시간 침적(JIS K 5600 8.23)Saline resistance: 240 hours soaked in 5% NaCl (JIS K 5600 8.23)

- Pin hole : 25℃ RH60±5% 핀홀용액 drop/1시간 -Pin hole: 25 ℃ RH60 ± 5% pinhole solution drop / 1 hour

- 내후성 : Sunshine Weather Meter 1,000시간(JIS K 5600 9.8)Weatherability: 1,000 hours of Sunshine Weather Meter (JIS K 5600 9.8)

- 난연성 : 프로판가스 350㏄/min 10분 발연계수(CA)전열 1.5㎾ (KS F 2271)-Flame retardant: Propane gas 350㏄ / min 10 minutes Smoke coefficient (CA) Heat 1.5㎾ (KS F 2271)

- 내비등수성 : 비등수(증류수) 4시간 침적(JIS 5600 8.20)-Boiling water resistance: 4 hours of boiling water (distilled water) deposition (JIS 5600 8.20)

- 내수성 : 수도수에 침적/720시간(JIS K 5600 8.19)Water resistance: Immersion in tap water / 720 hours (JIS K 5600 8.19)

- 내용제성 : 벤젠, 톨루엔에 12/15침적 240시간Solvent resistance: 240 hours of 12/15 deposition in benzene and toluene

상기와 같이 물성은 가사시간, 도료의 pH 와는 크게 상관없이 우수하게 나타났다. 즉, 도료의 pH를 안정시키기 위해 첨가된 알카리용액이나 완충용액은 물성에 거의 영향을 주지 않았고 도료의 가사시간과 도막건조시간에만 영향을 주었음을 알 수 있다.As described above, the physical properties were excellent regardless of the pot life and the pH of the paint. In other words, the alkali solution or buffer solution added to stabilize the pH of the paint had little effect on the physical properties and only affected the pot life and the drying time of the paint.

본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

이와 같이 본 발명은 비금속, 금속, 시멘트, 슬레이트 등의 표면에 코팅하여 미려한 미장성, 내열성, 내후성, 내오염성, 고경도, 내수성, 밀착성, 내식성, 내구성, 내냉열성 등을 부여하는 기능성도료로써 우수한 건축용 내외장재 도막을 형성할 수 있으며, 일반인 누구나 특별한 장비없이도 개봉 즉시 사용할 수 있다. As described above, the present invention is a functional coating that provides a beautiful coating, heat resistance, weather resistance, pollution resistance, high hardness, water resistance, adhesion, corrosion resistance, durability, cold and heat resistance by coating on the surface of non-metal, metal, cement, slate, etc. It can form excellent interior and exterior coating film for building, and can be used immediately by anyone without special equipment.

본 발명은 최종 반응물이 세라믹화 하여 무기질 도막을 형성하며, 형성된 무기질 도막은 물리적, 화학적으로 안정적일 뿐만 아니라 유기도료와는 달리 인체에 해로운 환경호르몬이나 휘발성 유기물(VOCs)를 거의 발산하지 않는 친환경요소를 구비하고 있다. 또한, 본 발명은 2005년 1월 27일 (사)한국공기청정협회의 "친환경 건축자재 인증"에서 TVOC(㎎/㎡h) : 0.007 HCHO(㎎/㎡h)로 나와 최우수 등급을 획득하였으며, (인증번호: HB165F05-01) 원적외선 방사률 : 0.916 방사에너지 (W/mㅂ) : 7.89×102 로 인체에 유익한 원적외선을 다량방출하고, 한국원사직물시험연구 원에서 도료의 내곰팡이시험(KS M 5000, 시험방법 3431)에서 10등급 최우수를 공인받았으며, 난연시험에서도 난연 1급을 인정받는 등 우수한 물성 및 특성을 구비하고 있다. According to the present invention, the final reactant is ceramicized to form an inorganic coating film. The inorganic coating film is not only physically and chemically stable but also does not emit environmental hormones or volatile organic substances (VOCs) that are harmful to the human body unlike organic paints. Equipped with. In addition, the present invention obtained the best grade in TVOC (mg / ㎡h): 0.007 HCHO (mg / ㎡h) in the "Green Building Materials Certification" of the Korea Air Cleaning Association on January 27, 2005, (Certification No .: HB165F05-01) Far-infrared emissivity: 0.916 Radiation energy (W / m ㅂ): 7.89 × 10 2 It emits large amount of far-infrared rays, which is beneficial to human body, and tested mold resistance of paint at KNPS M 5000, Test Method 3431) has been awarded the best grade of 10, and has excellent physical properties and characteristics such as being recognized as flame retardant grade 1 in the flame retardant test.

또한, 본 발명은 완충용액을 첨가하여 조성물의 pH 를 안정화하고 저장능력을 대폭 향상시켰으며, 상온건조가 가능하므로 기존의 무기조성물의 도막을 얻기 위한 열경화(소부)과정이 필요 없게 되었다. 이로써 소비자 입장에서도 저가의 비용으로 고효율을 낼 수 있는 등 많은 효과가 있다.In addition, the present invention stabilizes the pH of the composition by adding a buffer solution, greatly improved the storage capacity, and can be dried at room temperature, so that there is no need for a thermosetting (baking) process to obtain a coating film of the existing inorganic composition. This has many effects, such as being able to produce high efficiency at low cost from the consumer's point of view.

Claims (10)

일반식 RnSi(OR')4-n 으로 대표되는 오르가노 알콕실란 1∼40 중량%;1 to 40% by weight of organo alkoxysilane represented by the general formula R n Si (OR ′) 4-n ; 물 또는 유기용매를 분산매로 하는 콜로이드 산화물을 고형분으로 환산하여 0.5∼20 중량%;0.5 to 20% by weight of a colloidal oxide containing water or an organic solvent as a dispersion medium in terms of solid content; 저급지방족 알코올 0.1∼70 중량%;0.1-70% by weight of lower aliphatic alcohol; 유기산 또는 무기산 0.1 ~ 3 중량%;0.1 to 3 weight percent organic or inorganic acid; 무기충진재 0.01∼20 중량%;0.01-20 wt% of inorganic filler; 무기안료 0.01∼40 중량%;0.01-40 weight% of inorganic pigments; 알카리용액, 완충용액을 단독 또는 혼용한 pH 안정화제 0.1 ~ 5중량% 를 포함하는 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물.Room temperature drying inorganic coating composition using a pH control, characterized in that it comprises 0.1 to 5% by weight of an alkaline solution, a pH stabilizer alone or mixed with a buffer solution. 단, 식중 R은 탄소수 1 ~ 6의 알킬기, R'는 탄소수 1 ~ 5의 알킬기 또는 탄소수 1 ~ 4의 아실기이다.Wherein R is an alkyl group having 1 to 6 carbon atoms, R 'is an alkyl group having 1 to 5 carbon atoms or an acyl group having 1 to 4 carbon atoms. 제 1 항에 있어서;The method of claim 1; 상기 완충용액은 짝산과 그 짝염기로 이루어진 pH = 6.5 ~ 7.3 범위인 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물.The buffer solution is a normal temperature dried inorganic coating composition using a pH control, characterized in that the pH range of pH = 6.5 ~ 7.3 consisting of a conjugate acid and its base. 제 1 항에 있어서;The method of claim 1; 상기 알카리용액은 pH 7.5∼10 인 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물.The alkaline solution is a room temperature dried inorganic coating composition using a pH control, characterized in that pH 7.5 ~ 10. 제 1 항에 있어서;The method of claim 1; 상기 저급알코올은 메탄올, 에탄올, 프로판올, 이소프로필올, n-부탄올, 이소부탄올로 이루어진 군 중에서 선택된 1종 이상을 사용하는 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물.The lower alcohol is a room temperature dried inorganic coating composition using a pH control, characterized in that using at least one selected from the group consisting of methanol, ethanol, propanol, isopropylol, n-butanol, isobutanol. 제 1 항에 있어서;The method of claim 1; 상기 유기산 또는 무기산은 인산, 염산, 황산, 질산, 초산, 개미산으로 이루어진 군에서 선택된 1종 이상을 사용하는 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물.The organic acid or inorganic acid is a room temperature dried inorganic coating composition using a pH control, characterized in that at least one selected from the group consisting of phosphoric acid, hydrochloric acid, sulfuric acid, nitric acid, acetic acid, formic acid. 제 1 항에 있어서;The method of claim 1; 상기 무기충진재는 티탄산 칼륨, 붕산알루미늄위스커, 알루미나, 질화규소, 탄화규소, 실리카-알루미나의 위스커와, 유리섬유, 탄소섬유의 미분말, 다공성무기 항균미분말, 무기방청제 중에서 선택된 1종 이상을 첨가하는 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물.The inorganic filler is characterized by adding at least one selected from potassium titanate, aluminum borate whisker, alumina, silicon nitride, silicon carbide, whisker of silica-alumina, fine powder of glass fiber, carbon fiber, porous inorganic antimicrobial fine powder, and inorganic rust inhibitor. Room temperature drying inorganic coating composition using a pH control. 제 1 항에 있어서;The method of claim 1; 상기 무기안료는 루틸형 산화티탄안료와 운모-산화티탄계의 무독성 펄안료 중 선택한 1 종 이상을 첨가하는 것을 특징으로하는 pH 조절을 이용한 상온건조 무기도료 조성물.The inorganic pigment is a room temperature dried inorganic coating composition using a pH control, characterized in that at least one selected from rutile titanium oxide pigments and mica-titanium oxide-based non-toxic pearl pigments. 알콕실란을 콜로이드 산화물과 유기산 또는 무기산을 넣어 가수분해 반응시키는 단계;Hydrolyzing alkoxysilanes with colloidal oxides and organic or inorganic acids; 상기 반응액에 알코올, 충진재 및 안료를 넣어 평균입도가 10㎛ 이하가 되도록 분쇄기로 교반하는 단계;Adding an alcohol, a filler and a pigment to the reaction solution and stirring the grinder to have an average particle size of 10 μm or less; 상기 교반 완료 후, 이를 알콜로 세척하는 단계;After the stirring is completed, washing it with alcohol; 상기 알콜 세척 후, 알카리용액, 완충용액을 단독 또는 혼용한 pH 안정화제를 넣어 도료의 pH를 안정화 시키는 단계로 이루어진 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물 제조방법.After the alcohol wash, adding an alkaline solution, a buffer solution alone or mixed with a pH stabilizer to stabilize the pH of the paint, the room temperature drying inorganic coating composition manufacturing method using a pH control. 알콕실란에 콜로이드 산화물과 유기산 또는 무기산을 넣은 후 가수분해반응 시키고, 상기 가수분해된 반응액에 알코올을 첨가하고 알카리용액, 완충용액을 단독 또는 혼용한 pH 안정화제를 넣어 수지부를 형성하는 단계;Adding a colloidal oxide and an organic acid or an inorganic acid to an alkoxysilane, followed by hydrolysis, and adding an alcohol to the hydrolyzed reaction solution and adding an alkaline solution and a pH stabilizer alone or mixed to form a resin part; 알코올에 무기충진재, 안료를 넣고 분쇄기로 입도 10㎛ 이하가 되도록 교반한뒤, 알코올로 세척하여 안료부를 생성하는 단계;Adding an inorganic filler and a pigment to the alcohol, stirring the powder to a particle size of 10 μm or less, and then washing with alcohol to produce a pigment portion; 상기 수지부와 안료부를 혼합하는 단계로 이루어진 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물 제조방법.Room temperature drying inorganic coating composition using a pH control, characterized in that the step consisting of mixing the resin and the pigment. 제 1 항 내지 9 항중 어느 한 항으로 이루어진 무기도료 조성물에 의해 건축용 내외장재의 표면에 도막을 형성하는 것을 특징으로 하는 pH 조절을 이용한 상온건조 무기도료 조성물의 용도.Use of the room temperature drying inorganic coating composition using pH adjustment, characterized in that the coating film is formed on the surface of the building interior and exterior materials by the inorganic coating composition of any one of claims 1 to 9.
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