KR20060044438A - A composite of consolidation and hardening pile for soft ground - Google Patents

A composite of consolidation and hardening pile for soft ground Download PDF

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KR20060044438A
KR20060044438A KR1020050022816A KR20050022816A KR20060044438A KR 20060044438 A KR20060044438 A KR 20060044438A KR 1020050022816 A KR1020050022816 A KR 1020050022816A KR 20050022816 A KR20050022816 A KR 20050022816A KR 20060044438 A KR20060044438 A KR 20060044438A
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pile
soft ground
consolidation
additive
composition
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박경태
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미래이엔씨주식회사
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/007Heating or cooling appliances for medical or therapeutic treatment of the human body characterised by electric heating
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H39/00Devices for locating or stimulating specific reflex points of the body for physical therapy, e.g. acupuncture
    • A61H39/04Devices for pressing such points, e.g. Shiatsu or Acupressure
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0087Hand-held applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F2007/0088Radiating heat
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F7/00Heating or cooling appliances for medical or therapeutic treatment of the human body
    • A61F7/02Compresses or poultices for effecting heating or cooling
    • A61F2007/0282Compresses or poultices for effecting heating or cooling for particular medical treatments or effects
    • A61F2007/029Fat cell removal or destruction by non-ablative heat treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61HPHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H2201/00Characteristics of apparatus not provided for in the preceding codes
    • A61H2201/02Characteristics of apparatus not provided for in the preceding codes heated or cooled
    • A61H2201/0207Characteristics of apparatus not provided for in the preceding codes heated or cooled heated

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Public Health (AREA)
  • General Physics & Mathematics (AREA)
  • Rehabilitation Therapy (AREA)
  • Veterinary Medicine (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Vascular Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Biomedical Technology (AREA)
  • Epidemiology (AREA)
  • Pain & Pain Management (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

본 발명은 연약지반 개량용 압밀경화 말뚝의 조성물에 관한 것으로 특히, 깊은 기초에도 사용될 수 있을 뿐만 아니라 주변지반의 강도 증가, 침하 저지 효과를 얻을 수 있는 연약지반 개량용 압밀경화 말뚝의 조성물에 관한 것이다. The present invention relates to a composition of a consolidated hardening pile for soft ground improvement, and more particularly, to a composition of a soft ground improving consolidation pile that can be used not only for deep foundations but also to increase the strength of the surrounding ground and to prevent settlement. .

이러한 본 발명에 따른 연약지반 개량용 압밀경화말뚝 조성물은 연약지반 개량공사에 사용되는 압밀경화말뚝 조성물에 있어서, 골재 : 생석회 : 첨가재를 중량비 50내지 60 : 20내지 25 : 20내지 25로 혼합하여 이루어지되, 상기 첨가재는 시멘트에 고로슬래그 분말 또는 플라이 애쉬(Fly Ash)를 혼합한 혼합물로 그 비율은 첨가재 전체 중량에 대하여 65내지 85 : 15내지 35이며, The consolidation hardening pile composition for soft ground improvement according to the present invention is a consolidation hardening pile composition used for soft ground improvement work, aggregate: quicklime: additives are made by mixing in a weight ratio of 50 to 60: 20 to 25: 20 to 25 Wherein, the additive is a mixture of blast furnace slag powder or fly ash in cement, the ratio is 65 to 85: 15 to 35 with respect to the total weight of the additive,

연약지반에 수직의 말뚝 형태로 시공됨으로써 지반속의 간극수와 소화흡수반응, 수화반응, 발열반응, 팽창반응, 이온교환반응 등의 반응을일으켜 함수비 저하, 전단강도 증진을 통해 주변지반을 개량하고, 반응후 생성된 고결체는 50kgf/㎠이상의 강도를 발현하여 구조적으로 침하에 대해 지지말뚝, 활동에 대해 보강말뚝으로서 효과를 발휘한다.It is constructed in the form of vertical piles on the soft ground, causing reactions such as pore water, digestive absorption, hydration reaction, exothermic reaction, expansion reaction, and ion exchange reaction in the ground to improve the surrounding ground by lowering the water content and enhancing the shear strength. The resulting coagulated body expresses strength of more than 50kgf / cm 2 and structurally exerts its effect as support pile for settlement and reinforcement pile for activity.

연약지반 개량, 압밀, 말뚝, 생석회, 일축압축강도, 깊은기초 Soft ground improvement, consolidation, pile, quicklime, uniaxial compressive strength, deep foundation

Description

연약지반 개량용 압밀경화말뚝 조성물{A composite of consolidation and hardening pile for soft ground}Consolidation pile composition for soft ground improvement {A composite of consolidation and hardening pile for soft ground}

본 발명은 연약지반 개량 공사에 사용되는 압밀 말뚝 조성물에 관한 것으로 보다 상세하게는 현장에서 말뚝을 타설하는 C.I.P(CAST IN PLACE PILE)공법과 같이 깊은 기초에도 사용될 수 있을 뿐만 아니라 홀에 화학재료인 생성회를 채워넣어 수직의 말뚝을 조성하는 케미컬 파일(Chemical Pile)공법과 같이 주변지반의 강도 증가, 침하저지 효과를 얻을 수 있는 연약지반 개량용 압밀경화 말뚝의 조성물에 관한 것이다. The present invention relates to a consolidation pile composition used in soft ground improvement work, and more particularly, can be used in deep foundations, such as CIP (CAST IN PLACE PILE) method of placing a pile in the field as well as the creation of chemical material in the hole. The present invention relates to a composition of consolidation hardening piles for soft ground improvement that can obtain strength increase and settlement settlement of surrounding ground, such as a chemical pile method in which ash is filled to form a vertical pile.

통상적으로 연약지반을 개량하기 위한 방법으로는 여러 가지 공법이 사용되고 있으며, 이러한 공법 중에는 케미컬 파일(Chemical Pile) 공법이 있다. In general, various methods are used as methods for improving the soft ground, and among these methods, there is a chemical pile method.

또한, 깊은 기초에 사용되는 방법 중하나로는 C.I.P(CAST IN PLACE PILE)공법이 있다. In addition, one of the methods used for deep foundation is C.I.P (CAST IN PLACE PILE) method.

이것들에 대해 살펴보면 다음과 같다.These are the following.

케미컬 파일(Chemical Pile)공법은 연약지반에 지름 20~40cm정도의 홀(Hall) 을 형성하고 화학재료인 생성회를 채워 넣어 수직의 말뚝을 조성하게 된다. 이렇게 시공된 케미컬 파일을 구성하는 생석회가 가지는 화학적 성질에 의해 연약지반이 포함하고 있는 수분과 반응을 일으켜 약 300℃ 가량의 발열반응, 소화흡수반응[CaO + H2O → Ca(OH)2], 팽창효과, 이온교환반응(Ca+)에 의해 주변지반의함수비 저감 및 팽창에 의한 수평방향의 압밀등의 역할을 하게 된다. In the chemical pile method, a hole of about 20 ~ 40cm in diameter is formed in the soft ground, and a vertical pile is formed by filling a production ash, which is a chemical material. Thus, due to the chemical properties of the quicklime that constitutes the chemical pile, it reacts with moisture contained in the soft ground, causing exothermic reactions of about 300 ° C and digestive absorption reactions [CaO + H 2 O → Ca (OH) 2 ] , Expansion effect and ion exchange reaction (Ca + ) play the role of reducing the ratio of the surrounding soil and consolidating in the horizontal direction by expansion.

이에 의해 주변지반의 강도 증가, 침하저지 효과를 가져올 수 있다. As a result, the strength of the surrounding ground may be increased, and the settlement settlement effect may be brought about.

그러나 생석회만을 이용한 말뚝형태는 약 5kgf/㎠의 강도를 나타내어 구조적인 지지말뚝으로써는 불안정하고 급격한 발현반응으로 작업안전성을 저해시키고 고가의 전용장비를 사용해야하는 단점이 있다.However, the pile form using only quicklime shows the strength of about 5kgf / ㎠, and as a structural support pile, there is a disadvantage that it is unstable and abruptly suppresses work safety due to rapid expression reaction and requires the use of expensive dedicated equipment.

C.I.P(CAST IN PLACE PILE)공법은 현장 타설 말뚝의 일종으로 EARTH AUGER로 미리 천공을 한 후 그 홀(HALL)에 조골재와 시멘트 페스트(CEMENT PASTE)를 주입 하여 만드는 콘크리트 말뚝이다. C.I.P (CAST IN PLACE PILE) is a concrete pile made by injecting coarse aggregate and cement paste into the hole after drilling with EARTH AUGER.

이때 직경은 최소 25㎝이상으로 30㎝, 45㎝, 60㎝, 90㎝등 다양한 형태로 시공된다.At this time, the diameter is at least 25cm and is constructed in various forms such as 30cm, 45cm, 60cm, 90cm.

본 공법은 파이프(CASING PIPE)등을 이용하여 붕괴성 토사지반에는 사용할 수는 있으나 연약지반에는 적용이 어려우며 지반개량효과도 거의 없다.This method can be used for decayed soils using casing pipes, but it is difficult to apply to soft soils and it has little effect on soil improvement.

본 발명은 상기와 같은 종래 기술의 문제점을 해소하기 위해 안출된 것으로 서 고함수비의 점성토로 이루어진 연약지반에 홀을 형성하고 생석회와 첨가재 및 골재로 구성된 복합재료를 투입하여 지반속의 간극수와 반응하게 함으로써 지반의 함수비 저감과 수평방향의 압밀을 촉진시켜 강도를 증진시키는 역할을 하고 반응 후 재료자체의 강도발현을 통해 상부하중의 지지말뚝 및 제체의 활동에 대한 보강말뚝을 제공할 수 있는 연약지반 개량용 압밀경화 말뚝의 조성물을 제공함을 목적으로 한다. The present invention has been made to solve the problems of the prior art as described above by forming a hole in a soft ground made of viscous soil of high water content and by inputting a composite material consisting of quicklime, additives and aggregates to react with the pore water in the ground It is to improve the strength by reducing the water content of the ground and promoting the consolidation in the horizontal direction, and for improving the soft ground, which can provide reinforcement piles for the supporting piles and the activities of the upper loads through the expression of the strength of the material itself after the reaction. An object of the present invention is to provide a composition of consolidated hardened piles.

특히 본 발명은 케미컬 파일(Chemical Pile) 공법의 단점인 생석회 반응시 300℃ 가량 고온의 급격한 발열반응을 일으켜 작업 안정성을 저해와, 고가장비를 사용에 따른 비용 부담과, 반응 후 5kgf/㎠가량의 작은 압축강도를 나타내어 구조적인 지지말뚝으로써의 효과를 기대 할 수 없는 등의 문제점을 해소하여, 시공시 40℃ 내외의 온도로 발열함으로 작업 안전성 확보가 용이하며 고가장비의 사용 없이 일반장비로 시공이 가능하며, 반응 후 형성된 말뚝은 50kgf/㎠가량의 강도를 발현하여 구조적 지지말뚝으로써의 기능을 충분히 발휘 할 수 있는 연약지반 개량용 압밀경화 말뚝의 조성물을 제공함을 목적으로 한다. In particular, the present invention causes a sudden exothermic reaction of about 300 ℃ high temperature during the quicklime reaction, which is a disadvantage of the chemical pile method, inhibits work stability, and the burden of using expensive equipment, and after the reaction of about 5kgf / ㎠ It solves the problem of not being able to expect the effect as a structural support pile by showing small compressive strength, and it is easy to secure work safety by heating to a temperature of about 40 ℃ during construction, and it is easy to install as a general equipment without using expensive equipment. It is possible, and the pile formed after the reaction to express the strength of about 50kgf / ㎠ to provide a composition of the consolidated hardening pile for soft ground improvement that can fully exhibit the function as a structural support pile.

또한, 첨가제에 의한 고결작용으로 생석회 말뚝에 비해 내구성이 우수한 연약지반 개량용 압밀경화 말뚝의 조성물을 제공함을 목적으로 한다. In addition, it is an object of the present invention to provide a composition of the consolidated hardening pile for soft ground improvement excellent durability compared to the quicklime pile by the solidification action by the additive.

상기와 같은 본 발명의 목적은 연약지반 개량공사에 사용되는 압밀경화말뚝 조성물에 있어서, 골재 : 생석회 : 첨가재를 중량비 50내지 60 : 20내지 25 : 20내지 25로 혼합하여 이루어지되, 상기 첨가재는 시멘트에 고로슬래그 분말 또는 플라 이 애쉬(Fly Ash)를 혼합한 혼합물로 그 비율은 첨가재 전체 중량에 대하여 65내지 85 : 15내지 35임을 특징으로 하는 연약지반 개량용 압밀경화말뚝 조성물에 의해 이루어진다.The purpose of the present invention as described above is in the consolidation hardening pile composition used in soft ground improvement construction, aggregate: quicklime: additive is made by mixing in a weight ratio of 50 to 60: 20 to 25: 20 to 25, the additive is cement It is a mixture of blast furnace slag powder or fly ash (Fly Ash) in a ratio of 65 to 85: 15 to 35 with respect to the total weight of the additive is made by a soft ground improvement consolidated hardened pile composition.

상기 골재로는 바텀 애쉬(Bottom Ash), 고로슬래그 골재 중 어느 하나 또는 이들의 혼합물을 사용할 수 있으며, 상기 첨가재에는 이온교환재가 4%내지 5%더 포함될 수 있으며, 상기 이온교환재로는 제올라이트(Zeolite), Lignin(Ca+)중 어느 하나를 사용할 수 있다. As the aggregate, any one or a mixture of bottom ash, blast furnace slag aggregate, or a mixture thereof may be used, and the additive may include 4% to 5% more of an ion exchange material, and the zeolite (I) Zeolite) and Lignin (Ca +) can be used.

이하, 본 발명에 따른 연약지반 개량용 압밀경화말뚝 조성물의 예를 설명한다.Hereinafter, an example of the consolidated hardening pile composition for soft ground improvement according to the present invention will be described.

본 발명에 따른 연약지반에 형성되어지는 말뚝재료는 생석회+첨가재+골재의 혼합재료를 분말상태로 지중에 타설하여 말뚝의 형상을 갖도록 한다. The pile material to be formed on the soft ground according to the present invention is to have the shape of the pile by pouring a mixture of quicklime + additives + aggregate in the ground in the form of powder.

분말상태의 재료는 지중의 간극수들을 흡수하여 화학적 반응을 하게 되며, 이 반응과 함께 주변지반의 개량이 이루어지고, 말뚝 자체의 강도가 서서히 발현되게 된다.The powdered material absorbs the pore waters in the ground and undergoes a chemical reaction. With this reaction, the surrounding ground is improved, and the strength of the pile itself is gradually expressed.

최적 배합비는 중량비로 골재 : 생석회 : 첨가재 = 50%내지 60% : 20%내지 25% : 20%내지 25% 이다.The optimum ratio is by weight: aggregate: quicklime: additives = 50% to 60%: 20% to 25%: 20% to 25%.

강도는 설계에 따라 최고 50kgf/㎠까지 낼 수 있도록 재료의 배합비를 조절해야 하며, 분말상태의 재료가 진동에 의해 양호한 상태로 다져지기 위해서 골재의 적절한 입도 조절이 필요하다.According to the design, the mixing ratio of the material should be adjusted so that it can be up to 50kgf / ㎠, and the appropriate particle size control of the aggregate is required in order for the powdered material to be compacted by vibration.

골재는 표 1과 같은 정도의 입도 분포를 갖도록 한다.Aggregate should have a particle size distribution as shown in Table 1.

Figure 112005014425870-PAT00001
Figure 112005014425870-PAT00001

생석회+첨가재+골재의 배합비율은 중량비를 기준으로 하며, 목표 강도에 따라 표 2와 같이 다양하게 조정할 수 있다.The mixing ratio of quicklime + additives + aggregate is based on the weight ratio, and can be variously adjusted as shown in Table 2 according to the target strength.

Figure 112005014425870-PAT00002
Figure 112005014425870-PAT00002

상기의 표에서 알 수 있는 바와 같이 (생석회+첨가재) : 골재의 비율이 As can be seen in the table above (quick lime + additive): the ratio of aggregate

1 : 1.5일 경우가 압축강도 뿐만 아니라 그 결과가 가장 안정적으로 나타났다.In the case of 1: 1.5, not only the compressive strength but also the result was the most stable.

상기 첨가재로 사용되는 재료는 시멘트와 성능 개선을 위해 고로(高爐)슬래그(slag) 분말 또는 플라이 애쉬(Fly ash)가 사용되며, 골재로 사용되는 재료는 바텀 애쉬(Bottom Ash), 고로슬래그 골재 등의 산업부산물을 이용하였다.As the additive material, blast furnace slag powder or fly ash is used to improve the performance of cement and aggregate, and the material used as the aggregate is bottom ash, blast furnace slag aggregate, and the like. Industrial by-products were used.

본 발명에 따른 말뚝 조성물의 주재료인 생석회(quick lime)는 지반 개량 재료 즉, 함수비 저하 및 압밀 효과를 갖는 재료로서, 지반의 토립자 사이의 공극에 존재하는 물과 반응하여 약 300??가량의 발열, 소화흡수[CaO + H2O → Ca(OH)2], 팽창하고, Ca(OH)2(소석회)에서 유리된 Ca+이온이 주변 토립자의 양이온과 이온교환반응(Ca+)을 하여 지반의 강도를 증진시키며, 또한 Ca(OH)2 (소석회) 분말은 주변지반의 토립자 사이의 공극에 존재하는 물과 반응하여 경화반응을 일으키므로 주변지반의 함수비 저감 및 팽창에 의한 수평방향의 압밀다짐 역할을 하게 된다.Quick lime, which is the main material of the pile composition according to the present invention, is a ground improving material, that is, a material having a water content lowering and consolidation effect, and generates about 300 ° C of heat by reacting with water present in the pores between the ground granules. , Digestion and absorption [CaO + H 2 O → Ca (OH) 2 ], expands, Ca + ions released from Ca (OH) 2 (calcite) undergoes ion exchange reaction (Ca + ) with the cations of the surrounding granules In addition, Ca (OH) 2 (calcined lime) powder reacts with water present in the pores between the ground particles of the surrounding ground to cause a curing reaction, thereby reducing the water content of the surrounding ground and consolidating in the horizontal direction due to expansion. It will play a role.

상기 생석회와 혼합되는 첨가재는 시멘트, 고로슬래그 분말 / Fly Ash, 이온교환재 등이 있다.Additives mixed with the quicklime include cement, blast furnace slag powder / fly ash, ion exchange material, and the like.

상기 골재로 바텀 애쉬(Bottom Ash)를 사용할 경우 고로슬래그 분말이 첨가되며 골재로 고로슬래그 골재가 사용될 경우는 플라이 애쉬(Fly Ash)가 첨가재의 구성 성분이 된다.When the bottom ash (Bottom Ash) is used as the aggregate, blast furnace slag powder is added, and when the blast furnace slag aggregate is used as the aggregate, fly ash becomes a component of the additive.

상기 시멘트는 물과 반응하여 고형물을 결합시키는 대표적인 결합재로서, 주기능은 말뚝의 강도증진 재료이며, 부가기능으로는 함수비 저하 및 압밀 기능을 갖는다. 첨가재 중량의 65%내지 85%를 첨가한다.The cement is a typical binder that reacts with water to bind solids. The main function is a strength enhancing material of a pile, and the additional function has a water content decrease and a consolidation function. Add 65% to 85% of the additive weight.

상기 고로슬래그 분말은 제철산업의 부산물로 CaO, SiO2, Al2O3이 주성분이며, 알카리 상황에서 결합력을 발휘하는 재료이다. 반응속도가 생석회, 시멘트에 비해 상당히 느린 특성이 있어 생석회의 초기 반응시 발생하는 300??가량의 고열을 저감시켜 작업 안전성 향상시키고 지반의 압밀 메카니즘에 상응하여 지속적인 강도 증진 효과를 이룰 수 있다. The blast furnace slag powder is a by-product of the steel industry, such as CaO, SiO 2 , Al 2 O 3 is a main component and is a material that exhibits bonding strength in an alkaline situation. The reaction rate is considerably slower than that of quicklime and cement, so it can reduce the high heat of 300 ℃ during the initial reaction of quicklime to improve the work safety and to achieve continuous strength improvement corresponding to the consolidation mechanism of the ground.

또한, 상기 고로슬래그는 물과 접하게 되면 슬래그 입자의 표면에 치밀한 불투성의 산성피막이 형성되어 자체적으로는 경화하지 않다가 시멘트나 생석회의 반응 생성물인 수산화칼슘(Ca(OH)2)에 의해 피막이 파괴되면서 반응하게 됨으로(잠재수경성) 고형물의 장기강도를 증진시키고 수밀한 고형물을 형성하여 염소이온 침투억제, 황산염 및 해수에 대한 화학적 저항성을 향상시키는 기능을 한다. In addition, when the blast furnace slag is in contact with water, a dense impermeable acidic film is formed on the surface of the slag particles, so that the blast furnace slag is not cured by itself, but the film is destroyed by calcium hydroxide (Ca (OH) 2 ), which is a reaction product of cement or quicklime. Reactions (potential hydraulics) enhance the long-term strength of solids and form dense solids to inhibit chlorine ion penetration, sulfate and chemical resistance to seawater.

고로슬래그 분말은 흔히 사용되는 시멘트의 역할 개선을 위한 혼화재로 일정량 이상 첨가시 고형물의 강도를 저하시키게 된다. 본 발명에서는 첨가재의 중량의 15%내지 35%를 첨가한다.Blast furnace slag powder is a admixture for improving the role of the commonly used cement to reduce the strength of the solids when added over a certain amount. In the present invention, 15% to 35% of the weight of the additive is added.

상기 플라이 애쉬(Fly Ash)는 SiO2, Al2O3가 주성분이며 수화열을 감소시켜 육중한 구조물의 균열발생을 억제하고, 고결체의 수밀성 개선, 동결융해 저항성을 증가시킨다. 특히, 자체의 수경성은 없으나 Ca(OH)2와 서서히 반응하여 불용성의 안정한 규산칼슘 수화물을 생성(포졸란 반응)하여 장기강도 발현에 효과적이다. 첨가재의 중량의 15%내지 35%를 첨가한다.The fly ash (Fly Ash) is mainly composed of SiO 2 , Al 2 O 3 to reduce the heat of hydration to suppress the cracking of heavy structures, improve the water-tightness of the solidified body, increase the freeze-thawing resistance. In particular, although it does not have its own hydrophobicity, it gradually reacts with Ca (OH) 2 to produce insoluble stable calcium silicate hydrate (pozzolanic reaction), which is effective for long-term strength expression. 15% to 35% of the weight of the additive is added.

상기 이온교환재는 중금속의 용출방지를 위한 고형화재로서 본 발명에 사용되는 첨가재 중 바텀 애쉬(Bottom Ash), 슬래그 등에는 허용기준이하이지만 유해중금속을 포함할 경우가 있으며, 이들로부터 중금속이 용출되는 것을 방지하는 역할을 한다.The ion exchange material is a solidification material for preventing the dissolution of heavy metals, but among the additives used in the present invention, the bottom ash (Bottom Ash), slag and the like is less than the acceptance criteria, but may contain harmful heavy metals, from which heavy metals are eluted. It serves to prevent.

상기 이온교환재의 일종인 제올라이트(Zeolite)는 SiO4, AlO4 사면체로 이루어진 다공성 알루미노 실리케이트 결정으로써 전기적인 중성을 유지하기 위해서 주위의 금속양이온과 반응하게 된다. Zeolite, a kind of ion exchange material, is a porous aluminosilicate crystal composed of SiO 4 , AlO 4 tetrahedron and reacts with surrounding metal cations to maintain electrical neutrality.

이러한 이온교환작용에 의해 주변의 유해중금속의 용출을 억제하는 효과를 가진다. 첨가재 중량의 4%내지 5%를 첨가한다.This ion exchange action has the effect of suppressing the dissolution of harmful heavy metals in the surroundings. Add 4% to 5% of the additive weight.

본 발명에서 골재로 사용할 바텀 애쉬(Bottom Ash)의 유해중금속 함유량은 표 3에 나타난 바와 같이, 무연탄과 역청탄에 따라 다르고 국가별, 탄종별, 석탄 혼합율에 따라 차이를 나타내지만 일반적으로 다음과 같으며 이는 모두 허용기준 이하이다.As shown in Table 3, the harmful heavy metal content of the bottom ash to be used as aggregate in the present invention is different depending on anthracite and bituminous coal, and varies depending on the country, coal type, and coal mixing rate, but is generally as follows. These are all below the limit.

Figure 112005014425870-PAT00003
Figure 112005014425870-PAT00003

상기 바텀 애쉬(Bottom Ash)는 화력발전소의 부산물로 석탄회 중 미활용된 플라이 애쉬(Fly Ash)와 이보다 굵은 입자인 바텀 애쉬(Bottom Ash)가 혼합된 매립회로써 표 4 및 표 5와 같은 물리적인 성질과 화학성분을 가진다. The bottom ash is a by-product of coal-fired fly ash (Fly Ash) and coarse particles of bottom ash (Bottom Ash) as a by-product of a coal-fired power plant as physical ash as shown in Table 4 and Table 5 And chemical composition.

Figure 112005014425870-PAT00004
Figure 112005014425870-PAT00004

Figure 112005014425870-PAT00005
Figure 112005014425870-PAT00005

상기와 같은 특성을 갖는 바텀 애쉬는 일반 콘크리트의 잔골재 기준에는 적합하지 않으므로 콘크리트 골재로의 사용은 부적합하나 구조적으로 큰 영향이 없는 부분이나 경량콘크리트와 같은 특수 콘크리트에는 사용하여도 무방할 정도의 물성을 나타내므로 본 발명에서 전체 중량의 50%내지 60%를 혼합하여 골재로써의 기능을 수행한다. The bottom ash having the above characteristics is not suitable for the standard of aggregate aggregate of general concrete, so it is not suitable for use as concrete aggregate, but it can be used for special concrete parts such as lightweight concrete or parts that do not have a great structural effect. In the present invention, by mixing 50% to 60% of the total weight to perform the function as aggregate.

특히, 본 발명에서는 각각의 재료들을 분체 상태로 혼합하여 타설하게 되는데 바텀 애쉬(Battom Ash)는 일반골재에 비해 겉보기 비중이 가볍고 고온에서 생성된 다공질의 구조로 이루어져 있어 타설시 다른 재료와의 분리현상을 줄여주고 표 4에서도 알 수 있듯이 흡수율이 일반골재보다 4배이상의 값을 나타므로 지중에 타설시 주변지반의 함수비 저하에 효과적이다.Particularly, in the present invention, each material is mixed and poured in a powder state. Bottom ash has a lighter specific gravity than a general aggregate and is composed of a porous structure generated at a high temperature, thereby separating from other materials. As can be seen from Table 4, the absorption rate is four times higher than that of general aggregates, which is effective in lowering the water content of the surrounding ground.

상기 고로슬래그 골재는 선철의 제조공정에서 얻어지는 산업부산물로 콘크리트 골재의 대체재로 상용화되고 있으며 본 발명에서는 KS F 2544(콘크리트용 고로슬래그 골재)에서 규정하는 고로슬래그 골재를 전체 중량의 50%내지 60%를 혼합하여 골재로써의 기능을 수행한다.The blast furnace slag aggregate is an industrial by-product obtained in the manufacturing process of pig iron and is commercialized as a substitute for concrete aggregate. In the present invention, the blast furnace slag aggregate defined in KS F 2544 (blast furnace slag aggregate for concrete) is 50% to 60% of the total weight. Mixing to perform the function as aggregate.

상기와 같이 조성되고 시공되는 본 발명에 따른 연약지반 개량용 압밀경화말뚝 조성물에 의해 조성된 지반 개량지는 다음과 같다.The ground improved paper composition formed by the consolidation hardening pile composition for soft ground improvement according to the present invention is constructed and constructed as described above is as follows.

① 소화흡수반응 및 발열반응에 의해 단기간내에 주변지반의 함수비를 낮추어주고,① It lowers the water content of the surrounding ground within a short time by digestive absorption and exothermic reactions.

② 팽창반응에 의해 수평방향으로의 지반압밀효과가 있어 밀도를 증가시켜 주며,② There is ground consolidation effect in horizontal direction by expansion reaction, and it increases density.

③ 이온교환반응(Ca+)에 의해 주변지반 점성토의 전단강도를 증가시키며,③ It increases the shear strength of surrounding ground viscous soil by ion exchange reaction (Ca + ),

④ 반응이 진행하는 과정에서 파일 자체의 강도가 발현되어 최고 약 50kgf/㎠④ In the course of the reaction, the strength of the pile itself is expressed up to about 50kgf / ㎠

의 강도를 발현하여 지지말뚝으로써의 효과를 얻을 수 있다.By expressing the strength of, the effect as a support pile can be obtained.

부수적인 효과로는 화력발전소 부산물, 제철소 부산물 등을 골재로 사용함으로서 폐자원을 활용하여 천연자원의 절약, 채취비용의 절감 및 환경보전의 효과가 있고, 회처리장 확보 문제 감소효과 및 회처리장으로의 이송비용 절감 효과가있으며, 경화작용시 포졸란 반응 및 잠재수경성 등의 천연골재보다 우수한 폐자원의 특성 활용으로 인한 향상된 지반개량 효과를 얻을 수 있다.As a side effect, by using coal power plant by-products and steel mill by-products as aggregates, waste resources can be used to save natural resources, reduce harvesting costs, and preserve the environment. It has the effect of reducing the transportation cost and improved ground improvement effect by utilizing the characteristics of waste resources superior to natural aggregates such as pozzolanic reaction and latent hydrophobicity during curing.

또한, 100% 생석회를 사용하는 것보다 첨가재와 골재가 첨가됨으로 화학반응속도가 줄어, 서서히 반응이 이루어져 지반개량효과를 더욱 상승시킬 수 있으며, 또한 수초만에 이루어지는 급격한 발열반응 방지에 의한 작업의 안전성을 확보할 수 있다.In addition, the addition of additives and aggregates decreases the chemical reaction rate due to the addition of 100% quicklime, which results in a gradual reaction that can further increase the effect of improving the ground. Can be secured.

더욱이, 기존의 모래다짐말뚝(Sand Compaction Pile)의 시공시 사용되는 대형특수장비보다 파일의 직경이 작아지고, 급격한 발열반응 등에 대비한 특수장비 사용이 필요 없어져 일반장비로도 시공이 이루어질 수 있으며, 이로 인해 장비 사용의 경제성, 작업 안전성 및 소음감소에 의한 환경문제 등이 감소되는 효과를 얻을 수 있다.Furthermore, the diameter of the pile is smaller than that of the large special equipment used in the construction of the conventional sand compaction pile, and the construction of the general compaction equipment can be performed since the use of the special equipment for the rapid exothermic reaction is unnecessary. This can reduce the economics of the use of the equipment, work safety and environmental problems due to noise reduction.

상기한 바와 같은 구성 및 작용은 하나의 실시예로서 본 발명의 청구범위를 제한하는 것은 아니며, 본 발명의 기술적 사상을 변경하지 아니하는 범위내에서 다양한 변경과 수정이 가능함은 본 발명이 속하는 분야에 종사하는 자에게 자명한 것이다.The configuration and operation as described above are not limited to the claims of the present invention as an embodiment, and various changes and modifications are possible within the scope of not changing the technical spirit of the present invention. It is obvious to those who are engaged.

Claims (3)

연약지반 개량공사에 사용되는 압밀경화말뚝 조성물에 있어서,In the consolidated hardening pile composition used for soft ground improvement work, 골재 : 생석회 : 첨가재를 중량비 50내지 60 : 20내지 25 : 20내지 25로 혼합하여 이루어지되, Aggregate: quicklime: additive is made by mixing the weight ratio of 50 to 60: 20 to 25: 20 to 25, 상기 첨가재는 시멘트에 고로슬래그 분말 또는 플라이 애쉬(Fly Ash)를 혼합한 혼합물로 그 비율은 첨가재 전체 중량에 대하여 59내지 81 : 15내지 35임을 특징으로 하는 연약지반 개량용 압밀경화말뚝 조성물.The additive is a mixture of blast furnace slag powder or fly ash (Fly Ash) in cement, the ratio is 59 to 81: 15 to 35 with respect to the total weight of the additive, the consolidated hardening pile composition for soft ground improvement. 제 1 항에 있어서, 상기 골재는 바텀 애쉬(Bottom Ash), 고로슬래그 골재 중 어느 하나 또는 이들의 혼합물임을 특징으로 하는 연약지반 개량용 압밀경화말뚝 조성물.The method of claim 1, wherein the aggregate is a bottom ash (Bottom Ash), blast furnace slag aggregates any one or a mixture of these, the consolidated hardened pile composition for soft ground improvement. 제 1 항 또는 제 2 항에 있어서, 상기 첨가재는 첨가제 전체 중량 대비 4%내지 5%의 이온교환재를 더 포함하며, 상기 이온교환재는 제올라이트(Zeolite), Lignin(Ca+)중 어느 하나임을 특징으로 하는 연약지반 개량용 압밀경화말뚝 조성물.The method of claim 1 or 2, wherein the additive further comprises an ion exchanger of 4% to 5% of the total weight of the additive, the ion exchanger is characterized in that any one of zeolite (Legin), Lignin (Ca +) Consolidation hardening pile composition for soft ground improvement.
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KR101148655B1 (en) * 2010-12-29 2012-05-21 강원대학교산학협력단 Cement mixed soil with fly ash and bottom ash and manufacturing method of thereof
KR20210155654A (en) * 2020-06-16 2021-12-23 주식회사 대웅 Expandable mortar composition and pile construction method

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KR100813104B1 (en) 2006-12-14 2008-03-17 한양대학교 산학협력단 Bottom ash compaction pile construction method
KR102325213B1 (en) 2021-04-29 2021-11-11 주식회사 지안산업 Field hardening pile composition for soft soil stabilization and field hardening pile construction method using the same

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US4238242A (en) 1979-01-22 1980-12-09 Park Jae H Lightweight aggregates, intermediate aggregates, and process of manufacturing same

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Publication number Priority date Publication date Assignee Title
KR101148655B1 (en) * 2010-12-29 2012-05-21 강원대학교산학협력단 Cement mixed soil with fly ash and bottom ash and manufacturing method of thereof
KR20210155654A (en) * 2020-06-16 2021-12-23 주식회사 대웅 Expandable mortar composition and pile construction method

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