KR20060033342A - Method for manufacture of adiabatic tile for interior outside a structure - Google Patents

Abstract

The present invention integrates a heat insulating plate having excellent thermal insulation to the tiles used as the finishing material of the building, when the interior of the wall of the building, the exterior can be obtained with the finishing treatment of the building with a single tile construction without a separate insulation when the exterior treatment. Relates to a thermal insulation tile.

The heat insulation tile of the present invention, in the marble or granite or porcelain tile cut to the size and thickness of the standard unit, laminating the tile on the bottom surface of the molded enclosure prepared according to the standard unit tile, the laminated Filling the molding mortar with cement mortar to be applied to the back surface of the tile, the tile and the heat insulating plate member is integrally combined by embedding and curing a part of the heat insulating plate prepared according to the size of the tile in the filled cement mortar, Deformed from the molding box,

This eliminates the need for additional insulation work when constructing the insulation tiles on the wall of the building, which reduces the labor time and allows for faster and more convenient construction on the wall of the building. Also, the insulation board is applied to the wall during external impact and thawing. Since the cement mortar is more firmly embedded and fixed, there is an advantage that the insulating tile is not demolded from the wall surface.

Description

Insulation tile for building and exterior and its manufacturing method {METHOD FOR MANUFACTURE OF ADIABATIC TILE FOR INTERIOR OUTSIDE A STRUCTURE}

1 to 4 is a block diagram showing an embodiment provided for the description of the insulation tile for the exterior of the building according to the invention,

1 is a perspective view illustrating an exploded view of an insulation plate, a tile, and a molding box for forming the insulation tile;

FIG. 2 is a cross-sectional view illustrating a process of filling cement mortar on a tile placed in the molding box of FIG. 1 and embedding an insulating plate thereon; FIG.

3 is a perspective view showing a heat insulation tile demolded from the molding box of FIG.

4 is a cross-sectional view showing a state in which the heat insulation tile of FIG.

5 to 8 is a block diagram showing a heat insulation tile for the exterior of the building according to another embodiment of the present invention,

Figure 5 is a perspective view showing the decomposition of the insulating plate and the release prevention member fixed to the rear surface of the insulating tile,

6 is a cross-sectional view showing a combination of the insulation plate and the demolding prevention member to manufacture the insulation tile of FIG.

FIG. 7 is a cross-sectional view illustrating a process of embedding the insulation board of FIG. 6 into cement mortar filled in a molding box; FIG.

FIG. 8 is a cross-sectional view illustrating a state in which a heat insulation tile demolded from the molding box of FIG. 7 is constructed on a wall of a building.

<Description of the code | symbol about the principal part of drawing>

10: insulation plate 12: groove

14: protrusion 20: tile

30: molding box 40: cement mortar

50: pressurization / vibration means 80: demolding prevention member

The present invention relates to a tile (TILE) used as a finishing material of the interior, exterior and floor of a building, and in particular, by integrating the insulation plate used for thermal insulation purposes in such a building, exterior and floor finishing tiles of the building to the wall surface of the building and When the interior and exterior treatment of the floor surface, without the need for additional insulation, one-time tile construction can achieve the insulation effect as well as finishing of the building, and after construction to prevent the tile from deforming from the interior, exterior walls and floors. The present invention relates to an interior heat insulating tile for a building and a method of manufacturing the same.

In general, after building a building, various types of interior and exterior tiles used as finishing materials are attached to the inner wall, outer wall, and floor of the building structure.

Since interior and exterior tiles have excellent durability, water resistance, and abrasion resistance, they are mainly used in interior, exterior walls, ceilings, and floors of buildings, as well as in bathrooms, bathrooms, apartments, and balconies. Porcelain tiles, marble, stone tiles, etc., which are resistant to moisture, are most widely used as building finishing materials.

Among these finishes, the ceramic tile mentioned above is kneaded with water by mixing powdered materials such as silica, feldspar, and pottery with clay, and then molded into a thin plate and fired by baking it first, then applying glaze with various colors on the surface. It is manufactured by firing with the main roast, and the ceramic tile has the advantage that the appearance is maintained even after a long time of use, and the wear is prevented, and the stone tile is a dry state by post-processing the surface by grinding or the like method for gloss It has a certain frictional force at and has the advantage of preventing from slipping when the stone tile is attached to the floor.

In addition, as a method for attaching the manufactured porcelain tile or stone tile to a building wall surface, a wet method is commonly used and constructed.

As an example when the tile is installed on the wall of a building using a wet method, cement mortar is attached to the wall of the building and the tile of the unit area, respectively, and joints are formed at regular intervals between the tiles. After filling the cement mortar and the like to the finish.

However, these ceramic tiles or stone tiles are excluded from the insulation for the purpose of thermal insulation of the building, the insulation construction by making a separate insulation such as styrofoam or urethane foam having excellent insulation directly in the field for the insulation of the building Therefore, there is a possibility that the process becomes complicated during the construction of the site, and there is a problem that the construction of the building is delayed due to the construction of the insulation material when the tile is attached and the work loss is followed.

In addition, the ceramic tile or stone tile attached to the inner wall of the building, the cement mortar that was frozen in the winter thaw in the summer, so that the space between the building wall and the cement mortar is opened, the tile is naturally demolded from the wall of the building and casualties There is a problem that causes the problem.

Therefore, while repairing the above problems, in terms of cost, tiles used as finishing materials of cheaper buildings, and in terms of reliability, the finishing materials of buildings that can obtain the insulation effect without additional insulation construction while reducing the number of work during construction. It is desirable to provide a tile to be used as.

Accordingly, an object of the present invention is to provide a heat insulation tile for building and exterior insulation and a method of manufacturing the same, which can be achieved with the finishing treatment of the building with a single tile construction without additional heat insulation when the interior and exterior treatment of the wall of the building. This insulation tile is made by integrating a unit standard insulation plate such as compressed styrofoam material or foamed urethane foam or foamed polyethylene into cement mortar with unit insulation porcelain tile or stone tile used as finishing material of building. Is achieved.

Another object of the present invention is to provide an insulation tile for building and exterior of a building and a method of manufacturing the same that maintain the bonding strength of the tiles with respect to the inner and outer walls of the building regardless of sea ice so as not to be demolded. The wedge-shaped grooves and protrusions are continuously formed on the heat insulating plate integrated with the tile of the unit standard, or the deformation preventing members of a predetermined length that can be tightened and loosened to the heat insulating plate thus formed are filled and filled on the tile. It is achieved by embedding and hardening protruding into the cement mortar.

Other objects of the present invention will become more apparent from the following detailed description and the accompanying drawings.

According to the manufacturing method of the insulation tile for the interior of the building according to the present invention for achieving the above objects, by laminating the selected one tile on the bottom surface of the molded enclosure prepared according to the marble or granite or porcelain tile of the standard unit step; Filling the mold box with cement mortar to be evenly applied to the rear surface of the tile; Molding a heat insulating plate having wedge-shaped grooves and protrusions formed on the rear surface and the surface thereof according to the size of the tile; Embedding a part of the formed heat insulating plate into the filled cement mortar by pressurization and vibration to cure it by hot air drying; And demolding the tile in which the heat insulating plate is integrated from the molding box.

According to the present invention, the building interior and exterior heat insulation tile according to the present invention comprises: ceramic or ceramic tiles coated with glaze on a marble or granite or surface cut to a size and thickness of a standard unit; The tile is laminated on the bottom surface of the molding box prepared according to the tiles of the standard unit, and the cement mortar is filled into the molding box so as to be applied to the rear surface of the laminated tile, and the cement cement is filled in the cement mortar. By embedding and hardening a part of the prepared heat insulating plate member, the tile and the heat insulating plate member are integrally combined and demolded from the molding box.

Optionally, in order to increase the bonding strength with the cement mortar, a plurality of grooves and protrusions having a wedge-shaped cross section are formed on the back surface and the surface of the heat insulating plate so as to be perpendicular to each other in the longitudinal direction and to face each other.

Optionally, two or more demolding prevention members penetrating and protruding from both sides of the insulation board to increase the bonding strength between the cement mortar and the insulation board, and having the same height as the thickness of the insulation board member. Further comprising a sleeve embedded in the insulating plate,

The demolding prevention member may include a head portion having a width at one end thereof and having a length longer than the width of the groove of the heat insulating plate, protruding to the rear surface of the heat insulating plate, and embedded in the cement mortar at a predetermined depth; A buried setting part having a diameter equal to the diameter of the sleeve and formed vertically from the center of the head part and embedded in the cement mortar by maintaining a predetermined distance from the back surface of the heat insulating plate so that the head part is embedded in the cement mortar at a predetermined depth. ; And a thread having a diameter smaller than that of the sleeve so that the sleeve is embedded in the insulation plate and connected to the embedment set part, and penetrated into the recess of the insulation plate and fixed to the end portions fixed with the first and second washers and nuts. Characterized in that composed of the formed rods.

In this way, the marble or granite used as the finishing material of the building or the porcelain tile coated with glaze on the surface is cut and processed into the size and thickness of the standard unit, and the wedge-shaped groove and the protrusion are continuously Integrate the insulation plate formed by cement mortar, and penetrate and bond the demoulding members of a predetermined length that can be tightened and loosened to the heat insulation plate formed as described above, and then embedded and cured to protrude into the cement mortar filled on the tile. It can be seen that the heat insulation tile used for the purpose of heat insulation is completed.

As a result, no additional insulation work is required when constructing the insulation tiles on the wall of the building, which reduces the labor time and makes it easier and faster to construct the wall of the building. And grooves and protrusions formed on the surface of the heat insulating plate during the thawing or the anti-deformation member embedded in the cement mortar applied to the wall hardened to maintain the bonding strength more has the advantage that the heat insulation tile does not deform from the wall surface .

And, there may be a plurality of embodiments of the present invention, the following will be described in detail for the most preferred embodiment.

Through this preferred embodiment, the objects, other objects, features and advantages of the present invention will become more apparent from the following description with an embodiment according to the present invention in connection with the accompanying drawings shown for illustrative purposes.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the building insulation, exterior insulation tiles according to the present invention.

In addition, in each figure used for description, the same component may be attached | subjected, and may show the same number, and the overlapping description may be abbreviate | omitted.

1 is a perspective view showing an exploded view of an insulating plate, a tile, and a molding box for molding an insulating tile of the present invention, and FIG. 2 is a cement mortar filled on a tile placed in the molding box of FIG. 1 and embedded therein. Figure 3 is a cross-sectional view showing a process, Figure 3 is a perspective view showing a heat insulation tile demolded from the molding box of FIG.

In the building according to an embodiment of the present invention, the exterior heat insulation tile as shown in Figures 1 to 3, by cutting the marble or granite or porcelain coated with glaze on the surface to the size and thickness of the standard unit tile (20) ).

After that, the heat insulating plate 10 having the same thickness as that of the tile 20 or having a different thickness is molded according to the size of the tile 20. 1 and 2, the plate-shaped heat insulating plate 10 is a lightweight compressed styrofoam material or foamed urethane foam or foamed polyethylene and similar materials having excellent heat insulating properties, that is, the foamed polyethylene and Heat-insulating material made of a material that can have the same durability, insulation and strength, and a material having durability, such as MDF, wherein the wedge-shaped grooves 12 and the protrusions 14 are mutually perpendicular to the back surface and the surface in the long axis direction. It is formed opposite.

In order to integrate the heat insulating plate 10 formed as described above with the tile 20 mentioned above, a standardized molding box 30 as shown in FIGS. 1 and 2 is required. In addition, the standard molded housing 30 is made of, for example, rubber or silicone material or synthetic resin so that separation from the hardened tile 20 and the heat insulating plate 10 is made easier, and the bottom surface thereof is formed flat.

In order to integrate the heat insulating plate 10 on the back surface of the tile 20 using the molding box 30 thus prepared, the tile 20 of the standard unit is first laminated on the bottom surface of the molding box 30. In this case, the surface of the tile 20 is laminated so as to face the bottom surface of the molding box 30. As shown in FIG. 2, the cement mortar 40 is filled in the molding box 40 so as to be evenly applied to the rear surface of the tile 20 stacked on the molding box 30. Vibration of the 30 increases the cement mortar 40 evenly distributed on the back surface of the tile 20.

At this time, by placing the insulating plate 10 shown in Figure 1 on the cement mortar 40 in the process of vibrating the molding box 30, as shown in Figure 2, by pressing and vibration through the pressing / vibration means 50 While the back surface of the heat insulating plate 10 is embedded in the cement mortar 40, the cement mortar 40 is evenly soaked into the grooves 12 of the heat insulating plate 10 by vibrating, and the protrusion 14 is also provided. As the adhesive surface of the c) is bonded to the cement mortar 40, the tile 20 and the heat insulating plate 10 are firmly bonded as a result.

Then, when the heat insulating plate 10 is completed in the cement mortar 40, the above-described molding box 30 is sufficiently hot air dried in the hot air drying chamber to cure. When the tile 20 and the heat insulating plate 10 hardened in the cement mortar 40 are demolded from the molding box 30, the heat insulating tile for building and exterior of the building in which the heat insulating plate 10 as shown in FIG. It is finished.

4 is a cross-sectional view showing a state in which the heat insulation tile of FIG. 3 is constructed on the wall of the building. When the heat insulation tile completed through the above process is attached to the wall 70 of the building, first, the heat insulation tile is formed on the wall of the building. Evenly apply cement mortar 60 to the surface of the wall 70 and the heat insulating plate 10 to partition the vertical and horizontal joints and to strengthen the mutual adhesion to the wall 70 of the portion where the heat insulation tile is to be attached. give. At this time, the cement mortar 60 is evenly filled and filled into the groove 12 formed on the surface of the heat insulating plate 10, and the cement mortar 60 is evenly applied to the surface of the protrusion 14.

And while the cement mortar (60) is evenly applied to the insulation tile is attached along the joint partitioned on the wall of the building, the vertical and horizontal attachment to maintain a constant distance between the insulation tiles, and the attached insulation Joint gaps between tiles are waterproofed by cement mortar.

The heat insulation tiles attached in the above manner are firmly attached to the building wall 70 by the recesses 12 and the protrusions 14 formed in the heat insulation boards 10, so that the impact from the outside is prevented. It is not demolded from the walls of the building when applied or thawed.

Figure 5 is a perspective view showing the decomposition of the insulating plate and the release prevention member fixed to the rear surface of the insulating tile for the exterior of the building according to another embodiment of the present invention, Figure 6 is the insulating plate to manufacture the insulating tile of Figure 5 7 is a cross-sectional view illustrating a process of embedding the insulation plate of FIG. 6 into cement mortar filled in a molding box, in order to increase bonding strength with the cement mortar 40 mentioned above. As shown in FIGS. 5 and 6, grooves 12 formed on the left and right sides of the heat insulating plate 10 have guide holes at regular intervals such that the T-shaped release preventing members 80 made of metal are vertically fitted. 12a) 12b are formed. The T-shaped release preventing members 80 have a head portion 80a formed at one end thereof with a narrow width and a length longer than the width of the groove 12, and a circular buried portion formed vertically from the center of the head portion 80a. It has a setting part 80c. Further, the buried setting part 80c has a fitting rod 80b having a smaller diameter and an end thread formed thereon. Here, the buried setting portion 80c together with the cement mortar 40 while maintaining the head portion 80a at a predetermined distance from the back surface of the heat insulating plate 10 so that the head portion 20a is embedded in the cement mortar 40 at a predetermined depth. It has a role of embedding, and also the anti-deformation member 80 may be increased or decreased according to the size of the insulation tile.

Subsequently, the embedding blocking member 82 is fitted to the fitting rod 80b of the T-shaped release preventing member 80 and placed on the embedding setting portion 80c, wherein the embedding blocking member 82 is a heat insulating plate 10 When the head portion 20a, which will be described later, is inserted into the cement mortar 40 by being fitted to the fitting rod 80b between the back surface of the backside and the embedding setting portion 80c, the embedding setting portion 80c is insulated by the pressing force. As it serves to prevent the insertion of the guide hole (12a) (12b) of the plate 10, the inner diameter is preferably the same as the diameter of the buried setting portion 80c and use a wide area washer.

Thereafter, the fitting rods 80b of the release preventing members 80 are inserted into guide holes 12a and 12b formed in the recesses 12 of the heat insulating plate 10, and then both ends thereof are connected to the rear surface and the surface of the heat insulating plate 10. It protrudes. In addition, the fitting rod 80b protruding from the surface of the heat insulating plate 10 has a cylindrical shape that is the same as the thickness of the back surface of the heat insulating plate 10 and the surface of the recess 12 and is the same as the diameter of the buried setting part 80c. The sleeve 90 is inserted into the heat insulating plate 10, and then the thread of the fitting rod 80b protruding into the surface, as shown in Figure 6, the first and second washers 84 (84a) and the nut 86 ) Is inserted and tightened in turn. At this time, the cylindrical sleeve 90 serves to prevent the shrinkage of the heat insulating plate 10 that occurs when the nut 86 is tightened to the thread of the fitting rod (80b).

Subsequently, the head portion 80a, the embedding setting portion 80c and the embedding blocking member 82 of the release preventing members 80 protruding to the rear surface of the insulating sheet 10 are heat insulating tiles, as shown in FIG. In the manufacture of the tile 20 and the insulating plate 10 is bonded to the cement mortar 40, which serves to be coupled to, and the fitting rod (80b), the first and second washers (84) located on the surface ( 84a) and the nut 86 serve to engage the cement mortar 60 applied to the wall 70 of the building.

As shown in FIG. 6, the insulating plate 10 combined with the release preventing members 80 and the cylindrical sleeves 90 is placed on the cement mortar 40 filled in the molding box 30 in the same manner as mentioned above. After placing and performing the pressurization and vibration through the pressurization / vibration means 50 as shown in FIG. 7, the rear surface of the heat insulating plate 10 is embedded in the cement mortar 40, and the cement mortar 40 by vibration. Is permeated into the head portion 80a of the release preventing member 80 protruding to the back surface of the heat insulating plate 10, wherein the width of the head portion 80a is thin and long, cement cement (when pressurized) The filling is made without a large resistance from 40, and the cement mortar 40 is filled evenly between the upper surface of the head portion and the grooves 12 formed on the rear surface of the heat insulating plate 10 during the vibration. Insulation board 10 and cement mortar (4) 0) is firmly combined.

Then, when the heat insulating plate 10 is completed in the cement mortar 40, the heat insulating plate material by demolding the shaping body 30 after curing the hot air drying in the hot air drying chamber in the same manner as described above. In the building integrated with the 10 and the release preventing member 80, the exterior heat insulation tile is completed.

FIG. 8 is a cross-sectional view illustrating a state in which a heat insulation tile demolded from the molding box of FIG. 7 is constructed on a wall of a building, and the above-described method is used to construct the heat insulation tile completed through the above process on the wall 70 of a building. By applying the cement mortar 60 evenly on the wall surface 70 and the surface of the heat insulating plate 10, the heat insulating plate 10 is attached to the release preventing member 80, the recess 12, and the protrusions 14. As a result, the cement mortar 40 and the wall 70 are more firmly fixed to the cement mortar 60, and the tile 20 is also stably fixed to the cement mortar 40 so as not to be demolded.

On the other hand, as a comparative example, prior to attaching the porcelain tile or the stone tile to the conventional technology, that is to say to the building wall to make a separate insulation to be insulated, and after the tile construction the tile by external force and thawing Unlike being deformed naturally from the wall of the building, the present invention integrates a unit standard insulation board such as styrofoam or polyurethane foam with excellent thermal insulation to the unit standard tile used as the finishing material of the building by cement mortar. It can be seen that when the interior and exterior treatment of the wall surface of the wall without a separate insulation construction, it is possible to obtain the insulation effect together with the finishing treatment of the building with a single tile construction.

As a result, according to the present invention, when the insulation tiles are installed on the wall of the building, a separate insulation work is not required, so that the work maneuver is reduced and the construction of the wall on the wall of the building can be carried out more quickly and conveniently. At this time, the grooves and protrusions formed on the surface of the heat insulating plate or the release preventing members are more firmly embedded and fixed in the cement mortar applied to the wall, so that the heat insulation tile does not have to be demolded from the wall surface.

In addition, although specific embodiments of the present invention have been described and illustrated above, it is obvious that the present invention may be variously modified and implemented by those skilled in the art.

Such modified embodiments should not be individually understood from the technical spirit or the prospect of the present invention, and such modified embodiments should fall within the appended claims of the present invention.

According to the heat-insulating tile for the interior of the building and the exterior of the present invention, which is apparent from the above description, the wall surface of the building is internally and externally treated by integrating a heat insulation plate material having excellent thermal insulation into cement mortar on the stone tile or porcelain tile used as the finishing material of the building. When you do this, you can get the finishing effect of the building and the insulation effect with one tile construction without additional insulation construction. Also, the insulation board is firmly embedded in cement mortar coated on the wall to maintain the bonding strength. And the insulation tile does not demold from the wall regardless of the sea ice.

Claims (4)

(1) stacking the selected one tile on the bottom surface of the molded enclosure prepared according to marble or granite or porcelain tiles of a standard unit; (2) filling cement mortar into the molding box so as to be evenly applied to the rear surface of the tile; (3) forming a heat insulating plate having wedge-shaped grooves and protrusions formed on the rear surface and the surface thereof in accordance with the size of the tile; (4) embedding a part of the formed heat insulating plate material into the filled cement mortar by pressurization and vibration to cure by hot air drying; And (5) A method for manufacturing insulation tiles for building and exterior, comprising the step of demolding the tile in which the insulation plate is integrated from the molding box. In ceramic or granite ceramics coated with marble or granite or surface cut to size and thickness of standard units; The tile is laminated on the bottom surface of the molding box prepared according to the tiles of the standard unit, and the cement mortar is filled in the molding box so as to be applied to the back surface of the laminated tile, and the cement cement is filled in the size of the tile. The insulation tile for building and exterior of the building, wherein the tile and the insulation plate are integrally bonded by embedding and hardening a part of the insulation plate material prepared accordingly and demolded from the molding box. The method according to claim 2, In order to increase the bonding strength with the cement mortar, the grooves and protrusions having a wedge shape in the cross section are formed vertically and opposite to the longitudinal direction and embedded in the cement mortar in order to increase the bonding strength with the cement mortar. Insulation tile for building, exterior. The method according to claim 3, In order to increase the bonding strength between the cement mortar and the heat insulating plate, at least two anti-deformation members penetrating and protruding to both sides of the heat insulating plate, and the same height as the thickness of the heat insulating plate material is inserted into the anti-release member to the Further comprising a sleeve embedded in the insulation plate, The demold prevention member, (1) a head portion having a width at one end thereof and having a length longer than the width of the groove of the heat insulating plate, protruding to the rear surface of the heat insulating plate and embedded in the cement mortar at a predetermined depth; (2) has a diameter equal to the diameter of the sleeve and is formed perpendicular to the center of the head portion and is embedded together in the cement mortar by maintaining a certain distance from the back surface of the heat insulating plate so that the head portion is embedded in the cement mortar at a predetermined depth. Purchase setting unit; And (3) the sleeve is formed to have a diameter smaller than that of the sleeve so that the sleeve is inserted into the insulation plate and connected to the buried setting portion, and penetrates into the groove of the insulation plate and is screwed at the end fixed with the first and second washers and nuts. Insulation building, characterized in that the building consists of a fitting rod formed.

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