KR20060014829A - A device and a method for manufacturing spangles - Google Patents
A device and a method for manufacturing spangles Download PDFInfo
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- KR20060014829A KR20060014829A KR1020040063542A KR20040063542A KR20060014829A KR 20060014829 A KR20060014829 A KR 20060014829A KR 1020040063542 A KR1020040063542 A KR 1020040063542A KR 20040063542 A KR20040063542 A KR 20040063542A KR 20060014829 A KR20060014829 A KR 20060014829A
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- cutting
- aluminum foil
- sequins
- sequin
- wheel
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title abstract description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 20
- 239000011888 foil Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005266 casting Methods 0.000 abstract description 4
- 230000007423 decrease Effects 0.000 abstract description 2
- 238000004080 punching Methods 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
- B26D1/29—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting with cutting member mounted in the plane of a rotating disc, e.g. for slicing beans
- B26D1/295—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting with cutting member mounted in the plane of a rotating disc, e.g. for slicing beans for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/018—Holding the work by suction
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
가. 청구범위에 기재된 발명이 속하는 기술분야.end. The technical field to which the invention described in the claims belongs.
본 발명은 알루미늄 호일에 빗살 무늬를 동일한 무늬로 연속으로 컷팅하여 난반사 효과가 우수하여 알루미늄 호일의 광택이 다소 떨어지더라도 빗살 무늬에 의하여 난반사 효과가 우수한 스팽글에 관한 것이다.The present invention relates to a sequin excellent in the diffuse reflection effect by the comb pattern even if the gloss of aluminum foil is excellent due to the excellent diffuse reflection effect by cutting the comb pattern on the aluminum foil in the same pattern continuously.
나. 발명이 해결하려는 기술적 과제.I. The technical problem to be solved by the invention.
스팽글의 제조방법으로는 주물된 틀과 프레스를 이용하여 스팽글 필름을 펀칭하는 방법이 있다. 그러나, 상기 방법의 경우 주물틀에 맞는 단조로운 스팽글만을 제작할 수 있으며 제작 속도가 많이 떨어지고, 다른 모양 또는 크기의 스팽글을 제작하기 위하여는 주물틀을 다시 제작하여야 하므로 제작비용이 증가하는 문제점이 있었다.As a method for producing a sequin, there is a method of punching a sequin film using a cast mold and a press. However, in the case of the above method, only monotonous sequins suitable for the casting mold can be manufactured, and the manufacturing speed decreases, and in order to manufacture sequins of different shapes or sizes, the casting mold has to be manufactured again, thereby increasing the manufacturing cost.
한편 알루미늄 호일의 경우 전량 수입에 의존하여 프레스 가공에 의하여 소정 크기로 절단 가공하므로 스팽글의 가격이 상대적으로 비싸게 되는 단점이 있는 것이다.On the other hand, the aluminum foil has a disadvantage in that the price of the sequins is relatively expensive because the cutting process to a predetermined size by the press working depending on the total amount imported.
다. 발명의 해결방법의 요지.All. Summary of the Solution of the Invention.
컷팅 장치 본체(2)에 대상물을 흡착하여 이송하기 위한 미세 구멍이 천공된 진공패드(12)를 설치하여 패드에 놓여진 알루미늄 호일을 흡착 이송되도록 한 이송대(4)와, 상기 이송대(4)의 상면에 직교되며 이송되는 알루미늄 호일의 표면에 빗살 무늬를 컷팅하기 위한 컷팅 날(10)을 고정한 컷팅 휠(6)과, 상기 컷팅 휠(6)의 고정과 축 방향 슬라이드 이동을 위한 스핀들(8)로 구성되어 대상물에 빗살무늬를 컷팅하도록 한 것이다.A transfer table 4 having a vacuum pad 12 perforated with fine holes for adsorbing and transporting an object to the cutting device main body 2 so that the aluminum foil placed on the pad is transferred by suction, and the transfer table 4 A cutting wheel 6 fixing a cutting blade 10 for cutting a comb pattern on a surface of an aluminum foil which is orthogonal to the upper surface of the spindle, and a spindle 8 for fixing and cutting the axial slide of the cutting wheel 6. It is composed of) to cut the comb pattern on the object.
라. 발명의 중요한 용도la. Important uses of the invention
스팽글 제조용 컷팅 장치.Cutting device for making sequins.
Description
도 1은 본 발명의 컷팅 장치의 정면도.1 is a front view of the cutting device of the present invention.
도 2는 본 발명의 컷팅 휠에 장착된 컷팅날의 단면도.2 is a cross-sectional view of a cutting blade mounted to the cutting wheel of the present invention.
<도면의주요부분에대한부호의설명>Explanation of symbols on the main parts of the drawing
2: 본체 4: 이송대2: body 4: feeder
6: 컷팅 휠 8: 스핀들6: cutting wheel 8: spindle
10: 컷팅날10: cutting blade
본 발명은 의복장식용으로 의복에 봉착되는 스팽글 제조방법 및 그 장치에 관한 것으로, 더욱 상세하게는 알루미늄 호일에 빗살 무늬를 동일한 무늬로 연속으로 컷팅하여 난반사 효과가 우수하여 알루미늄 호일의 광택이 다소 떨어지더라도 빗살 무늬에 의하여 난반사 효과가 우수한 스팽글을 신속하게 제조할 수 있도록 한 것이다.The present invention relates to a sequin manufacturing method and apparatus for sealing the garment for the decoration of the garment, and more particularly, even if the gloss of the aluminum foil is slightly reduced by excellent cutting effect by cutting the comb pattern in the same pattern on the aluminum foil continuously It is to be able to quickly produce a sequin excellent in the diffuse reflection effect by the comb pattern.
일반적으로, 장식용 스팽글은 아주 얇은 폴리에스터(Polyester) 등의 합성수 지 필름 또는 알루미늄 호일 등에 고광택의 색상을 코팅 처리하여 다양한 모양으로 절단한 작은 조각으로서, 주로 의류나 직물, 장판, 장식품 등 여러 곳에 부착하여 빛의 난 반사에 의해 의류 등의 미관을 돋보이도록 하는 미적 장식물로 사용되고 있다. 이와 같은 스팽글은 자수기에 의해 부착하거나 핫 멜트(hot-melt) 등의 접착제에 의해 의류에 부착하는 방법이 사용되고 있다. Generally, decorative sequins are small pieces cut into various shapes by coating high gloss colors on a synthetic film such as ultra-thin polyester or aluminum foil, and are mainly used in various places such as clothing, fabrics, flooring, and ornaments. It is used as an aesthetic decoration to make the beauty of clothes and the like stand out by the reflection of light. Such sequins are attached to clothing by means of an embroidery machine or an adhesive such as hot-melt.
스팽글을 자수기에 의해 부착하는 경우, 자수기는 일렬로 연결되도록 성형된 스팽글을 하나씩 이송하는 기구, 절단하는 기구 및 재봉하는 기구로 이루어지고 원하는 위치에서 스팽글을 절단하는 즉시 재봉하게 된다. In the case of attaching the sequins by the embroidery machine, the embroidery machine is composed of a mechanism for transferring the sequins formed so as to be connected in a row, a cutting mechanism, and a sewing mechanism, and are sewn as soon as the sequins are cut at a desired position.
그러나, 상기와 같은 자수기를 이용하는 경우 여러 가지 불편함이 따르게 되어 접착제에 의한 부착방법이 일반적으로 사용되고 있다. 따라서, 스팽글은 직물 등에 대한 안정된 부착유지와 뛰어난 장식효과 및 의류의 착용감을 위해 그 크기와 두께가 작을수록 바람직하다. However, in the case of using the embroidery machine as described above, various inconveniences are accompanied, and an attachment method using an adhesive is generally used. Therefore, the sequins are preferably smaller in size and thickness in order to maintain a stable attachment to the fabric and the like, and to have excellent decorative effect and fit of clothing.
스팽글의 상품성은 반사되는 각이 많고 날카로우며 입자가 작을수록 고품질로 인정된다. 이 중에서 사각형의 스팽글은 국내의 여러 업체에서 생산되고 있으며, 그 제조방법은 스팽글 필름을 물레 형식의 와인딩 장치에 감아서 다시 납작하게 압착하여 횡 방향으로 컷팅하고 다시 90°방향으로 컷팅하여 건조시킨 후 규격에 맞는 체에 걸러서 완제품을 생산하는 방법이 사용되고 있다. 그러나, 이러한 제조방법은 많은 공정과 열악한 환경 및 불량률이 많이 발생하여 여러 가지의 비효율적 요소를 지니고 있으며, 또한, 육각형의 경우 국내에서 약 1mm 정도의 크기를 소량 생산하고는 있지만 그 이하의 크기는 거의 수입에 의존하고 있는 실정이다. The sequins' merchandise has many reflection angles and sharpness, and the smaller the particles, the higher the quality. Among them, rectangular sequins are produced by various companies in Korea, and the method of manufacturing the sequin film is wound on a spinning wheel-type winding device, flattened again, cut in the transverse direction, cut in the 90 ° direction, and dried. The method of producing the finished product by filtering the sieve is used. However, this manufacturing method has a lot of processes, poor environmental conditions and a lot of defect rate has a variety of inefficient factors, and in the case of hexagonal domestic production of a small amount of about 1mm, but the size of less than that It depends on income.
스팽글의 또 다른 제조방법으로는 주물된 틀과 프레스를 이용하여 스팽글 필름을 펀칭하는 방법이 있다. 그러나, 상기 방법의 경우 주물틀에 맞는 단조로운 스팽글만을 제작할 수 있으며 제작 속도가 많이 떨어지고, 다른 모양 또는 크기의 스팽글을 제작하기 위하여는 주물틀을 다시 제작하여야 하므로 제작비용이 증가하는 문제점이 있었다.Another method of manufacturing the sequins is to punch the sequin film using a cast mold and a press. However, in the case of the above method, only monotonous sequins suitable for the casting mold can be manufactured, and the manufacturing speed decreases, and in order to manufacture sequins of different shapes or sizes, the casting mold has to be manufactured again, thereby increasing the manufacturing cost.
한편 알루미늄 호일의 경우 전량 수입에 의존하여 프레스 가공에 의하여 소정 크기로 절단 가공하므로 스팽글의 가격이 상대적으로 비싸게 되는 단점이 있는 것이다.On the other hand, the aluminum foil has a disadvantage in that the price of the sequins is relatively expensive because the cutting process to a predetermined size by the press working depending on the total amount imported.
본 발명은 상기한 종래의 문제점을 해결하기 위하여 안출한 것으로서, 본 발명의 목적은 알루미늄 호일에 빗살 무늬를 동일한 무늬로 컷팅하여 난 반사 효과가 우수한 스팽글을 제공하여 알루미늄 호일의 반사가 다소 떨어지게 되더라도 빗살무늬에 의하여 난 반사 효과가 우수함은 물론 알루미늄 호일에 동일한 무늬를 연속으로 형성하므로 알루미늄이 버려지는 것을 방지하여 보다 저렴한 가격의 스팽글을 제공할 수 있도록 한 것이다.The present invention has been made to solve the above problems, the object of the present invention is to cut the comb pattern on the aluminum foil in the same pattern to provide a sequin excellent in reflection effect is excellent even if the reflection of the aluminum foil is somewhat reduced comb As well as excellent reflection effect caused by the pattern, as well as forming the same pattern continuously on the aluminum foil to prevent the discard of aluminum to provide a more affordable sequins.
이하 첨부된 도면을 참조하면서 본 발명에 따른 바람직한 실시예를 상세히 설명한다. 우선, 각 도면을 설명함에 있어, 동일한 구성 요소들에 한해서는 비록 다른 도면상에 도시되더라도 가능한 한 동일한 참조부호를 갖는다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, in describing each of the drawings, the same components have the same reference numerals as much as possible even though they are shown in different drawings.
도 1은 본 발명의 스팽글 컷팅장치의 정면도이고, 도 2는 본 발명의 컷팅 휠 의 단면도이다.1 is a front view of the sequin cutting device of the present invention, Figure 2 is a cross-sectional view of the cutting wheel of the present invention.
첨부도면을 참조하여 본 발명을 상세히 설명하면 먼저, 도 1을 참조하면 본 발명의 스팽글 컷팅장치는 컷팅 장치 본체(2) 베드 상면에 판 상의 알루미늄 호일을 이송하기 위한 이송대(4)와, 상기 이송대(4)의 상면에 직교되며 이송되는 알루미늄 호일의 표면에 빗살 무늬를 컷팅하기 위한 컷팅 날(10)을 고정한 컷팅 휠(6)과, 상기 컷팅 휠(6)의 고정과 축 방향 슬라이드 이동을 위한 스핀들(8)로 구성된 것이다.The present invention will be described in detail with reference to the accompanying drawings. First, referring to FIG. 1, a sequin cutting device of the present invention includes a conveying table 4 for conveying a plate-shaped aluminum foil on an upper surface of a cutting device
알루미늄 호일을 이송하기 위한 이송대(4)는 밀링 머신과 같이 체인 또는 벨트 등의 수단으로 좌우 이동되는 이동수단으로 구성되며, 이송대(4)의 상면에는 미세 구멍을 천공한 진공패드(12)가 장착되어 공압에 의하여 패드에 놓여진 알루미늄 호일을 흡착하여 이송되도록 한다.The conveying table 4 for conveying the aluminum foil is composed of a moving means which is moved left and right by means such as a chain or a belt, such as a milling machine, and a
상기한 스핀들(8)에 결합되어 상하 이동되는 컷팅 휠(6)은 스핀들(8)에 결합되어 상하 이동되는 슬라이더(14)에 결합되어 상하 이송되며 컷팅 휠(6)의 중심으로는 고정축을 결합하여 이 고정축(16)에 벨트를 걸어 전동기 연결하여 컷팅 휠(6)이 회전되도록 한다.The
상기한 컷팅 휠(6)은 휠의 직경을 200mm로 구성하여 컷팅 날(10)을 저면 주연에 장착하며, 패드(12)에 놓여지는 소재의 넓이는 400 X 80으로 구성하여 회전되는 컷팅 날(10)의 중심에서만 소재를 컷팅 되도록 하고 1차로 소재를 컷팅한 후 소재를 반대로 이송하여 2차로 컷팅하는 방법으로 컷팅하여 휠의 직경보다 적은 폭에서 컷팅하여 결국 상하 동일한 무늬를 얻도록 한다.
The
상기와 같은 본 발명은 컷팅하고자 하는 대상물을 진공패드(12)에 올려놓고 이송대(4)를 횡 방향으로 움직이면서 스핀들(8)을 회전시키면 컷팅 휠(6)이 수직하방으로 내려온다.In the present invention as described above put the object to be cut on the
이때 전동기에 전원을 인가하면 벨트에 연결된 고정축(16)이 회전되고 이에따라 축(16)에 고정된 컷팅 휠(6)이 회전된다.At this time, when power is applied to the electric motor, the
컷팅 휠(6)이 회전하면 컷팅 휠(6)의 저면에 장착된 컷팅날(10)이 대상물을 컷팅하게 된다.When the
이때 컷팅날(10)은 휠의 직경이 200mm이고 패드(12)에 흡착되어 이송되는 대상물은 80mm 폭을 갖게되므로 원 운동을 하는 컷팅날(10)의 중심에서만 대상물을 컷팅하게 된다.At this time, the
1차로 대상물을 컷팅한 후 대상물을 반대로 집어넣어 전기한 방법과 동일하게 컷팅하면 컷팅날의 중심에서만 컷팅하므로 대상물에 동일한 빗살무늬가 컷팅 되어지는 것이다.After cutting the object first, insert the object in the opposite direction and cut it in the same way as the previous method, so it cuts only at the center of the cutting blade, so the same comb pattern is cut on the object.
따라서 소재의 낭비가 없이 완벽한 빗살무늬를 갖는 스팽글을 얻을 수 있으며 알루미늄의 광택이 다소 떨어지게 되더라도 빗살무늬에 의하여 난 반사가 우수한 스팽글을 얻을 수 있는 것이다.Therefore, it is possible to obtain sequins having a perfect comb pattern without waste of material, and even if the gloss of aluminum is somewhat deteriorated, sequins having excellent reflection due to the comb pattern can be obtained.
이상과 같이 본 발명은 이송되는 소재의 폭보다 넓은 컷팅휠이 상하 고른 빗살무늬로 소재를 컷팅하여 소재가 버려지는 것이 없으며, 빗살무늬에 의하여 난반사 효과가 우수한 스팽글을 얻을 수 있는 장점이 있는 발명인 것이다.As described above, the present invention is an invention having the advantage that a cutting wheel wider than the width of the material to be conveyed cuts the material into evenly arranged comb patterns so that the material is not discarded, and the sequins having excellent diffuse reflection effect can be obtained by the comb pattern. .
Claims (4)
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| KR100441128B1 (en) * | 1996-11-28 | 2004-10-08 | 앰코 테크놀로지 코리아 주식회사 | Wafer mounting method and apparatus for semiconductor package to cutting easily each of patterns of wafer |
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