KR20050104982A - Method for manufacturing the materials impregnated grease having excellent property of lubrication - Google Patents

Method for manufacturing the materials impregnated grease having excellent property of lubrication Download PDF

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Publication number
KR20050104982A
KR20050104982A KR1020040030693A KR20040030693A KR20050104982A KR 20050104982 A KR20050104982 A KR 20050104982A KR 1020040030693 A KR1020040030693 A KR 1020040030693A KR 20040030693 A KR20040030693 A KR 20040030693A KR 20050104982 A KR20050104982 A KR 20050104982A
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present
grease
sintered body
weight
lubricity
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KR1020040030693A
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Korean (ko)
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KR100557347B1 (en
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조석현
박윤식
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승림카본금속주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F3/26Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/10Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/20Refractory metals
    • B22F2301/205Titanium, zirconium or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/30Low melting point metals, i.e. Zn, Pb, Sn, Cd, In, Ga
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/35Iron

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Current-Collector Devices For Electrically Propelled Vehicles (AREA)
  • Lubricants (AREA)
  • Powder Metallurgy (AREA)

Abstract

본 발명은 윤활성이 우수한 소재에 관한 것이다.The present invention relates to a material excellent in lubricity.

본 발명은, 중량%로, 주석: 4~12%; 그리고 철, 티타늄, 납, 아연, 인, 흑연으로 이루어진 그룹으로부터 선택된 1종 이상: 0.2~15%; 나머지 구리로 이루어진 분말조성물을 균일하게 혼합하는 단계; 상기 단계에서 얻어진 혼합물을 가압성형한 후, 650~900℃의 온도에서 소결하여 5~30%의 기공율을 갖는 성형 소결체를 제조하는 단계; 및 상기 성형 소결체의 내부 기공내에 충분히 채워지도록 그리스를 진공함침시키는 단계;를 포함하여 이루어진다.The present invention, in weight%, tin: 4-12%; And at least one selected from the group consisting of iron, titanium, lead, zinc, phosphorus and graphite: 0.2-15%; Uniformly mixing the powder composition consisting of the remaining copper; Pressure molding the mixture obtained in the above step, and then sintering at a temperature of 650 to 900 ° C. to prepare a molded sintered body having a porosity of 5 to 30%; And vacuum impregnating the grease to be sufficiently filled in the internal pores of the molded sintered body.

본 발명에 따르면 물리적인 특성의 열화없이 윤활성을 향상시킴으로써 수명이 개선된 소재의 제조가 가능하며, 특히 본 발명을 이용하여 팬터그래프용 집전마찰판을 제조하면 전차선의 마모량을 감소시킬 수 있어 자원절약이 가능할 뿐만 아니라 마모분진이 적어 환경을 보호할 수 있는 효과가 있다.According to the present invention, it is possible to manufacture a material having improved lifespan by improving lubricity without deterioration of physical properties, and in particular, by manufacturing a current collector friction plate for pantograph using the present invention, it is possible to reduce the amount of abrasion of an electric lane and thus to save resources. In addition, less wear dust has the effect of protecting the environment.

Description

윤활성이 우수한 그리스함침 소재의 제조방법{Method for manufacturing the materials impregnated grease having excellent property of lubrication} Method for manufacturing the materials impregnated grease having excellent property of lubrication}

본 발명은 윤활성이 우수한 소재에 관한 것으로, 보다 상세하게는 기공을 갖는 성형소결체에 그리스를 함침함으로써 윤활성을 향상시킬 수 있는 소재에 관한 것이다. 특히, 본 발명은 내열성, 내우성(耐雨性) 및 윤활성이 우수하여 전차나 기관차의 옥상에 설치되는 팬터그래프용 집전마찰판에 이용이 가능한 소재의 제조방법에 관한 것이다.The present invention relates to a material having excellent lubricity, and more particularly, to a material capable of improving lubricity by impregnating grease into a molded sintered body having pores. In particular, the present invention relates to a method for producing a material which is excellent in heat resistance, rain resistance and lubricity and which can be used for current collector friction plates for pantographs installed on the roof of a train or a locomotive.

통상 전동차의 집전기는 전차나 기관차의 옥상에 설치되어 가선(trolly wire)과 접촉하면서 집전하는 설비로서, 가선과 계속적으로 접하는 부분에는 집전마찰판이 마련된다. 상기 집전마찰판은 전기전도도, 내아크성, 내우성 및 윤활성 등의 특성이 요구되며, 특히 가선과의 마찰에 오랫동안 유지될 수 있도록 우수한 내마모성이 요구된다.In general, a current collector of an electric vehicle is installed on a roof of a tram or a locomotive to collect current while contacting a wire (trolly wire), and a current collecting friction plate is provided at a portion continuously contacting the wire. The current collector friction plate is required to have characteristics such as electrical conductivity, arc resistance, rain resistance and lubricity, and in particular, excellent wear resistance so as to be maintained in friction with wires for a long time.

종래의 집전마찰판은 구리, 주석 및 흑연을 소정의 비율로 혼합함과 동시에 기공발생제를 첨가하여 다공성 성형체를 소결한 다음, 여기에 도전성이 뛰어난 전도성 기계유를 함침시켜 제조되었다. 그러나, 이러한 종래기술의 집전마찰판은 전도성 기계유를 함침시켜 윤활성을 증대시키기 때문에 사용중 기계유의 온도증가로 인하여 모체로부터 기계유가 흘러나오는 문제점이 발생하게 된다. 특히 우기시에는 집전판 표면의 전도성 기계유가 씻겨 내려가게 되어 윤활성이 급격하게 떨어지고 마모가 급격히 진행되는 문제점도 발생하게 된다.Conventional current collector friction plate was prepared by mixing copper, tin and graphite in a predetermined ratio and at the same time by adding a pore generator to sinter the porous molded body, and then impregnated with conductive metal oil having excellent conductivity. However, since the current collector friction plate of the prior art increases the lubricity by impregnating conductive machine oil, a problem arises that the machine oil flows out of the mother body due to an increase in the temperature of the machine oil during use. In particular, during the rainy season, the conductive machine oil on the surface of the current collector plate is washed down, resulting in a sharp drop in lubricity and rapid wear.

본 발명은 상기한 종래기술의 문제점을 해결하기 위한 것으로, 기계유를 대신하여 그리스를 다공성 성형 소결체에 진공함침시키고, 성형 소결체의 기공율을 제어함에 의하여 내마모성을 비약적으로 향상시킬 수 있는 윤활성이 우수한 소재의 제조방법을 제공하는데, 그 목적이 있다. The present invention is to solve the above-mentioned problems of the prior art, by replacing the machine oil with a vacuum-impregnated grease in a porous molded sintered body, by controlling the porosity of the molded sintered body of a material having excellent lubricity that can significantly improve wear resistance To provide a manufacturing method, the object is.

상기 목적을 달성하기 위한 본 발명은, The present invention for achieving the above object,

중량%로, 주석: 4~12%; 그리고 철, 티타늄, 납, 아연, 인, 흑연으로 이루어진 그룹으로부터 선택된 1종 이상: 0.2~15%; 나머지 구리로 이루어진 분말조성물을 균일하게 혼합하는 단계;By weight, tin: 4-12%; And at least one selected from the group consisting of iron, titanium, lead, zinc, phosphorus and graphite: 0.2-15%; Uniformly mixing the powder composition consisting of the remaining copper;

상기 단계에서 얻어진 혼합물을 가압성형한 후, 650~900℃의 온도에서 소결하여 5~30%의 기공율을 갖는 성형 소결체를 제조하는 단계; 및 Pressure molding the mixture obtained in the above step, and then sintering at a temperature of 650 to 900 ° C. to prepare a molded sintered body having a porosity of 5 to 30%; And

상기 성형 소결체의 내부 기공내에 충분히 채워지도록 그리스를 진공함침시키는 단계;를 포함하여 이루어진다.And vacuum impregnating the grease to be sufficiently filled in the inner pores of the molded sintered body.

이하, 본 발명을 상세하게 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.

본 발명은 기공이 존재하는 소재의 윤활성을 향상시키기 위하여 이용될 수 있으며, 특히 팬터그래프용 집전마찰판에 이용하면 윤활성을 극대로 향상시킬 수 있다.The present invention can be used to improve the lubricity of the material in which the pores exist, especially when used in the current collector friction plate for pantograph can be improved to the maximum.

먼저, 본 발명의 소재의 성분제한 이유부터 살펴본다.First, look at the reasons for limiting the ingredients of the material of the present invention.

상기 주석은 마찰판의 주요성분인 구리와의 합금화를 통하여 동 소지를 강화하기 위한 성분이다. 상기 주석의 함량이 4중량% 미만이면 구리의 소결능력이 저하되어 기계적 성질이 향상되지 않을 뿐만 아니라 집전마찰판의 수명이 짧아지는 문제점이 있고, 12중량%를 초과하면 비저항이 상승하게 되어 아크소모 및 용손 등의 전기적 마모를 나쁘게 하는 문제점이 있으므로, 그 함량은 4~12중량%로 제한하는 것이 바람직하다.The tin is a component for reinforcing copper base through alloying with copper which is a main component of the friction plate. If the content of tin is less than 4% by weight, the sintering ability of copper is lowered, so that the mechanical properties are not improved, and the life of the current collector friction plate is shortened. Since there is a problem of worsening the electrical wear, such as melting hand, the content is preferably limited to 4 to 12% by weight.

나아가, 본 발명에서는 상기한 성분 이외에 철, 티타늄, 납, 아연, 인, 흑연으로 이루어진 그룹으로부터 선택된 1종 이상이 첨가된다.Furthermore, in the present invention, at least one member selected from the group consisting of iron, titanium, lead, zinc, phosphorus and graphite is added in addition to the above components.

상기 철은 강도와 경도를 향상시키는데 유효한 성분이고, 상기 티타늄은 강도와 경도에 내아크성까지 향상시키는데 유효한 성분이다. 상기 납은 집전마찰판의 윤활성을 향상시키는데 유효한 성분이며, 상기 아연은 구리와의 고용강화 효과와 내마모성 및 윤활성을 향상시키는데 유효한 성분이고, 상기 인은 구리의 소결력을 촉진시키고 내식성을 향상시키는데 유효한 성분이다. 상기 흑연은 전차선과 집전마찰판 사이에 개재하여 금속접촉을 줄임으로써 마모를 감소시킬 수 있는 윤활성분이다. 본 발명에서는 상기 철, 티타늄, 납, 아연, 인, 흑연으로 이루어진 그룹으로부터 선택된 1종 이상을 0.2~15중량% 첨가하는 것이 바람직하다. 상기 함량이 0.2중량% 미만이면 첨가재로써의 상기 효과를 얻을 수 없고, 15중량%를 초과하면 전기적 마모를 열화시키는 문제점이 있다.The iron is an effective component for improving strength and hardness, and the titanium is an effective component for improving strength and hardness to arc resistance. The lead is an effective component for improving the lubricity of the current collector friction plate, the zinc is an effective component for enhancing the solid-solution strengthening effect and the wear resistance and lubricity with copper, and the phosphorus is an effective component for promoting the sintering power of copper and improving the corrosion resistance. to be. The graphite is a lubricating component that can reduce wear by interposing between the chariot line and the current collector friction plate to reduce the metal contact. In the present invention, it is preferable to add 0.2 to 15% by weight of at least one selected from the group consisting of iron, titanium, lead, zinc, phosphorus and graphite. If the content is less than 0.2% by weight, the effect as an additive cannot be obtained. If the content is more than 15% by weight, there is a problem of deteriorating electrical wear.

상기한 성분 이외에 나머지는 구리로 이루어진다.In addition to the above components, the remainder consists of copper.

또한, 본 발명은 상기한 분말조성물에 0.05~2중량%의 기공발생제를 추가로 첨가하는 것이 가능하다. 상기 기공발생제의 첨가량이 0.05중량% 미만이면 기공발생이 부족할 수 있으며, 2중량%를 초과하면 기공이 너무 많아져 모체의 조직이 악화되고 편석에 의해 기공이 너무 커지는 문제점도 발생할 수 있으므로, 상기 기공발생제 첨가시 그 함량을 0.05~2중량%로 제한하는 것이 보다 바람직하다.In the present invention, it is possible to further add 0.05 to 2% by weight of the pore generator to the powder composition. If the amount of the pore-generating agent is less than 0.05% by weight, pore generation may be insufficient. If the amount of the pore-generating agent is more than 2% by weight, the pore may be so large that the mother tissue may deteriorate and the pore may be too large due to segregation. When the pore generator is added, it is more preferable to limit the content to 0.05 to 2% by weight.

상기 기공발생제의 대표적인 예로는 스테아린산 아연이 있으나, 이에 한정되는 것은 아니며 기공발생 및 성형윤활작용 등의 성질에 따라 다양한 기공발생제가 사용될 수 있다. 기공발생제의 예로는 상기 스테아린산 아연을 포함한 메탈-스테아레이트(metal-stearate), 스테아린산 등이 있다.Representative examples of the pore generator include zinc stearate, but are not limited thereto, and various pore generators may be used according to properties such as pore generation and molding lubrication. Examples of pore generators include metal-stearate including zinc stearate, stearic acid, and the like.

이하, 본 발명의 제조방법에 대하여 살펴본다.Hereinafter, the manufacturing method of the present invention will be described.

먼저, 상기와 같이 조성된 분말조성물을 균일하게 혼합한다. 이후 상기에서 얻어진 혼합물을 가압성형한 후, 650~900℃의 온도에서 소결한다.First, the powder composition prepared as described above is mixed uniformly. Thereafter, the mixture obtained above is press-molded and then sintered at a temperature of 650 to 900 ° C.

이때, 상기 소결온도가 650℃ 미만이면 소결이 되지 못하고, 900℃를 초과하면 과소결로 인하여 동 끌림(copper drag) 현상이 발생되는 문제점이 있으므로, 상기 소결온도는 650~900℃로 제한하는 것이 바람직하다. 상기와 같이 성형된 소결체는 기공율이 5~30%인 것이 보다 바람직하다. 그 이유는 상기 성형 소결체의 기공율이 5% 미만이면 폐기공 및 높은 소결밀도에 의해 함침이 잘 되지 않는 문제점이 발생될 수 있으며, 30%를 초과하면 기계적 물성이 떨어질 가능성이 있기 때문이다.At this time, if the sintering temperature is less than 650 ℃ sintering is not possible, if it exceeds 900 ℃ there is a problem that copper drag phenomenon occurs due to oversintering, the sintering temperature is preferably limited to 650 ~ 900 ℃ Do. As for the sintered compact molded as mentioned above, it is more preferable that porosity is 5 to 30%. The reason is that when the porosity of the molded sintered body is less than 5%, problems may occur in which impregnation is difficult due to waste holes and high sintered density, and when it exceeds 30%, mechanical properties may be degraded.

이후, 상기 성형 소결체에 그리스를 진공함침시킨다. 본 발명에 이용될 수 있는 그리스는 주도 No.000, NLGI인 것이 있으나, 이에 한정되는 것은 아니다. 상기 주도는 25℃에서 20000±2000cst 정도의 점도값에 해당된다(일반적으로 그리스는 점도로 표시되지 않고, 굳은 정도를 의미하는 주도로 표시됨). 이때 그리스는 상기 소결체에 형성된 모든 기공에 채워질 수 있도록 충분히 함침시켜야 하며, 그 방법을 첨부도면을 참조하여 상세하게 설명하면 다음과 같다.Thereafter, grease is impregnated into the molded sintered body. Greases that may be used in the present invention include, but are not limited to, No.000, NLGI. The lead corresponds to a viscosity value of about 20000 ± 2000 cst at 25 ° C. (generally grease is not indicated by viscosity, but by a lead that indicates the degree of firmness). At this time, the grease should be sufficiently impregnated to be filled in all pores formed in the sintered body, the method will be described in detail with reference to the accompanying drawings.

도 2는 본 발명의 실시에 필요한 장치의 개략도이며, 도 2에서 알 수 있는 바와 같이 용기(1)에 집전마찰판을 넣고, 용기(2)에 그리스를 넣는다. 그리고, 진공펌프(3)로 진공을 뽑아 집전마찰판 내부에 있는 공기까지 완전히 제거시킨 다음, 그리스의 주도가 낮아질때까지 양측 용기를 가열한다. 이후, 밸브(4)를 오픈시키면 용기(2)에 들어있는 그리스가 기압차에 따라 용기(1)로 이동하게 되고, 모세관 현상에 의하여 급격하게 모체에 함침될 수 있는 것이다.FIG. 2 is a schematic view of the apparatus required for carrying out the present invention. As can be seen from FIG. 2, a current collecting friction plate is placed in the container 1, and grease is placed in the container 2. Then, the vacuum is drawn out by the vacuum pump 3 to completely remove the air inside the current collector friction plate, and then the two vessels are heated until the main led of the grease is lowered. Thereafter, when the valve 4 is opened, the grease contained in the container 2 is moved to the container 1 according to the pressure difference, and may be rapidly impregnated into the mother body by a capillary phenomenon.

이하, 실시예를 통하여 본 발명을 보다 상세하게 설명하며, 이는 본 발명의 바람직한 일실시예일뿐 이에 의하여 본 발명이 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to the following examples, which are only preferred embodiments of the present invention, and thus the present invention is not limited thereto.

[실시예1]Example 1

하기 표 1과 같은 분말조성을 마련하였다. 상기 마련된 분말조성을 2.0ton/㎠의 압력으로 성형한 다음 암모니아 가스 분위기 하에서 850℃의 소결온도로 3시간 동안 소결하였다. 이때 각각의 기공율은 하기 표 1과 같다.To prepare a powder composition as shown in Table 1. The prepared powder composition was molded at a pressure of 2.0 ton / cm 2 and then sintered at a sintering temperature of 850 ° C. for 3 hours under an ammonia gas atmosphere. At this time, each porosity is shown in Table 1 below.

상기와 같이 제조된 모체의 기공에 그리스 또는 기계유를 각각 함침시킨 후 5.0ton/㎠의 압력으로 재압하여 브리넬 경도기, 저항측정기, 인장강도기, 샤피 충격시험기 등을 이용하여 물리적 특성을 측정하였다. 그 결과는 하기 표 2와 같다.After impregnating grease or machine oil into the pores of the mother body prepared as described above, the pressure was re-pressurized to 5.0 ton / cm 2 to measure physical properties using a Brinell hardness tester, a resistance tester, a tensile strength tester, and a Charpy impact tester. The results are shown in Table 2 below.

또한, 마모 테스트기를 이용하여 집전마찰판 및 전차선의 마모량 변화를 측정하였으며, 그 결과는 하기 표 3과 같다. 상기 마모량 측정시 우기조건에서 주행속도 60km/hr, 인가전류 500A, 압상력 5kgf의 조건으로 마모량 변화를 측정하였다.In addition, a change in the amount of wear of the current collector friction plate and the catenary using a wear tester, the results are shown in Table 3. The wear amount was measured under the conditions of running speed 60km / hr, applied current 500A, the rolling force of 5kgf in the rainy condition when the wear amount was measured.

성분(중량%)Ingredient (% by weight) 함침유종류Impregnated Oil Type 기공율(%)Porosity (%) 주석Remark 흑연black smoke iron lead 기공발생제Pore generator 구리Copper 발명재1Invention 1 66 33 33 33 -- 8585 그리스Greece 1515 발명재2Invention 2 88 33 33 -- -- 8686 그리스Greece 1010 발명재3Invention 3 88 33 33 -- 0.20.2 85.885.8 그리스Greece 1111 비교재1Comparative Material 1 66 33 33 33 -- 8585 기계유Machine oil 1515 비교재2Comparative Material 2 88 33 33 -- -- 8686 기계유Machine oil 1010 - 상기 기공발생제로는 스테아린산 아연을 사용함Zinc stearate is used as the pore generator.

구분division 밀도(g/㎤)Density (g / cm 3) 경도HB(10/500)Hardness HB (10/500) 전기비저항(μΩㆍcm)Electrical resistivity (μΩ · cm) 인장강도(kgf/㎠)Tensile strength (kgf / ㎠) 충격강도(kgfㆍcm/㎠)Impact strength (kgf · cm / ㎠) 발명재1Invention 1 7.07.0 4040 2525 13901390 124124 발명재2Invention 2 7.57.5 4848 1818 16801680 145145 발명재3Invention 3 7.457.45 4747 1919 16301630 140140 비교재1Comparative Material 1 6.956.95 4141 2525 14501450 120120 비교재2Comparative Material 2 7.47.4 4646 1818 16001600 140140

구분division 마모량 변화Wear change 집전마찰판(g/100km)Current friction plate (g / 100km) 전차선(mm/100km)Tank line (mm / 100 km) 발명재1Invention 1 8.88.8 0.0070.007 발명재2Invention 2 10.410.4 0.0090.009 발명재3Invention 3 10.210.2 0.0120.012 비교재1Comparative Material 1 13.713.7 0.0250.025 비교재2Comparative Material 2 15.515.5 0.0270.027

상기 표 2에서, 본 발명의 범위를 만족하는 발명재와 비교재는 물리적인 특성에서는 동등한 특성을 나타내고 있음을 알 수 있다.In Table 2, it can be seen that the invention material and the comparative material satisfying the scope of the present invention exhibits the same properties in physical properties.

그러나, 표 3에서 알 수 있는 바와 같이, 본 발명의 범위를 만족하는 발명재는 비교재에 비하여 30% 이상 내구성이 향상되었고, 전차선의 마모량 또한 감소되었음을 알 수 있다.However, as can be seen in Table 3, the invention material that satisfies the scope of the present invention is 30% or more improved compared to the comparative material, it can be seen that the amount of wear of the front line also reduced.

[실시예2]Example 2

하기 표 4와 같은 분말조성을 마련하였다. 상기 마련된 분말조성을 3.0ton/㎠의 압력으로 성형한 다음 암모니아 가스 분위기 하에서 750℃의 소결온도로 2시간 동안 소결하였다. 이때 각각의 기공율은 하기 표 4와 같다.To prepare a powder composition as shown in Table 4. The prepared powder composition was molded at a pressure of 3.0 ton / cm 2 and then sintered at a sintering temperature of 750 ° C. for 2 hours under an ammonia gas atmosphere. In this case, each porosity is shown in Table 4 below.

상기와 같이 제조된 모체의 기공에 그리스 또는 기계유를 각각 함침시킨 후 4.0ton/㎠의 압력으로 재압하여 브리넬 경도기, 저항측정기, 인장강도기, 샤피 충격시험기 등을 이용하여 물리적 특성을 측정하였다. 그 결과는 하기 표 5와 같다.After impregnating grease or machine oil into the pores of the mother body prepared as described above, and re-pressurized at a pressure of 4.0ton / cm 2, physical properties were measured using a Brinell hardness tester, a resistance tester, a tensile strength tester, and a Charpy impact tester. The results are shown in Table 5 below.

또한, 마모 테스트기를 이용하여 집전마찰판 및 전차선의 마모량 변화를 측정하였으며, 그 결과는 하기 표 6과 같다. 상기 마모량 측정시 우기조건에서 주행속도 80km/hr, 인가전류 500A, 압상력 5kgf의 조건으로 마모량 변화를 측정하였다.In addition, a change in the amount of wear of the current collector friction plate and the catenary using a wear tester, the results are shown in Table 6. The wear amount was measured under the conditions of running speed 80km / hr, applied current 500A, the rolling force 5kgf in the rainy conditions when measuring the wear amount.

성분(중량%)Ingredient (% by weight) 함침유종류Impregnated Oil Type 기공율(%)Porosity (%) 주석Remark 흑연black smoke 티타늄titanium lead 아연zinc sign 기공발생제Pore generator 구리Copper 발명재4Invention 4 77 44 3.53.5 -- -- 0.50.5 -- 8585 그리스Greece 1515 발명재5Invention 5 77 44 -- 3.53.5 -- 0.50.5 -- 8585 그리스Greece 1515 발명재6Invention 6 88 55 -- 33 33 -- -- 8181 그리스Greece 2020 발명재7Invention 7 88 55 -- 33 33 -- 0.750.75 80.2580.25 그리스Greece 2222 비교재3Comparative Material 3 77 44 -- 3.53.5 -- 0.50.5 -- 8585 기계유Machine oil 1515 비교재4Comparative Material 4 88 55 -- 33 33 -- -- 8181 기계유Machine oil 2020 - 상기 기공발생제로는 스테아린산 아연을 사용함Zinc stearate is used as the pore generator.

구분division 밀도(g/㎤)Density (g / cm 3) 경도HB(10/500)Hardness HB (10/500) 전기비저항(μΩㆍcm)Electrical resistivity (μΩ · cm) 인장강도(kgf/㎠)Tensile strength (kgf / ㎠) 충격강도(kgfㆍcm/㎠)Impact strength (kgf · cm / ㎠) 발명재4Invention 4 7.37.3 4444 2626 14501450 119119 발명재5Invention 5 7.27.2 4242 2525 14101410 125125 발명재6Invention 6 6.96.9 4343 2222 11801180 101101 발명재7Invention 7 6.76.7 4040 2121 10401040 107107 비교재3Comparative Material 3 7.37.3 4343 2424 13001300 120120 비교재4Comparative Material 4 6.956.95 4141 2323 12001200 105105

구분division 마모량 변화Wear change 집전마찰판(g/100km)Current friction plate (g / 100km) 전차선(mm/100km)Tank line (mm / 100 km) 발명재4Invention 4 6.56.5 0.0180.018 발명재5Invention 5 7.57.5 0.0130.013 발명재6Invention 6 8.18.1 0.0110.011 발명재7Invention 7 8.58.5 0.0140.014 비교재3Comparative Material 3 13.513.5 0.0300.030 비교재4Comparative Material 4 13.013.0 0.0350.035

상기 표 5에서, 본 발명의 범위를 만족하는 발명재와 비교재는 물리적인 특성에서는 동등한 특성을 나타내고 있음을 알 수 있다.In Table 5, it can be seen that the invention and the comparative material satisfying the scope of the present invention exhibits the same characteristics in physical properties.

그러나, 표 6에서 알 수 있는 바와 같이, 본 발명의 범위를 만족하는 발명재는 비교재에 비하여 40% 이상 내구성이 향상되었고, 특히 발명재4의 경우 내구성이 2배가량 향상되었다. 또한, 전차선의 마모량도 감소되었음을 알 수 있었다.However, as can be seen in Table 6, the invention material that satisfies the scope of the present invention has improved durability by 40% or more compared to the comparative material, in particular, in the case of Inventive Material 4, the durability is improved by about 2 times. In addition, it was found that the amount of wear of the tank lane was also reduced.

상술한 바와 같이, 본 발명에 따르면 물리적인 특성의 열화없이 윤활성을 향상시킴으로써 수명이 개선된 소재의 제조가 가능하며, 특히 본 발명을 이용하여 팬터그래프용 집전마찰판을 제조하면 전차선의 마모량을 감소시킬 수 있어 자원절약이 가능할 뿐만 아니라 마모분진이 적어 환경을 보호할 수 있는 효과가 있다.As described above, according to the present invention, it is possible to manufacture a material having improved lifespan by improving lubricity without deterioration of physical properties, and in particular, by manufacturing the current collector friction plate for pantograph using the present invention, it is possible to reduce the amount of abrasion of the front line. Therefore, it is possible to save resources and to protect the environment with less wear dust.

도 1은 본 발명재와 종래재의 각 온도별 중량손실을 나타내는 그래프이다.1 is a graph showing the weight loss of each temperature of the present invention and the prior art material.

도 2는 본 발명의 실시에 필요한 장치의 개략도이다.2 is a schematic diagram of an apparatus required for practicing the present invention.

*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1, 2...용기 3...진공펌프1, 2 ... Container 3. Vacuum pump

4...밸브4.valve

Claims (2)

중량%로, 주석: 4~12%; 그리고 철, 티타늄, 납, 아연, 인, 흑연으로 이루어진 그룹으로부터 선택된 1종 이상: 0.2~15%; 나머지 구리로 이루어진 분말조성물을 균일하게 혼합하는 단계;By weight, tin: 4-12%; And at least one selected from the group consisting of iron, titanium, lead, zinc, phosphorus and graphite: 0.2-15%; Uniformly mixing the powder composition consisting of the remaining copper; 상기 단계에서 얻어진 혼합물을 가압성형한 후, 650~900℃의 온도에서 소결하여 5~30%의 기공율을 갖는 성형 소결체를 제조하는 단계; 및 Pressure molding the mixture obtained in the above step, and then sintering at a temperature of 650 to 900 ° C. to prepare a molded sintered body having a porosity of 5 to 30%; And 상기 성형 소결체의 내부 기공내에 충분히 채워지도록 그리스를 진공함침시키는 단계;를 포함하여 이루어지는 윤활성이 우수한 그리스함침 소재의 제조방법.And vacuum impregnating the grease to be sufficiently filled in the internal pores of the molded sintered body. 제 1항에 있어서, 상기 분말조성물에 0.05~2중량%의 기공발생제를 추가로 첨가하는 것을 특징으로 하는 윤활성이 우수한 그리스함침 소재의 제조방법.The method of manufacturing a grease impregnated material having excellent lubricity according to claim 1, further comprising 0.05 to 2% by weight of a pore generator in said powder composition.
KR1020040030693A 2004-04-30 2004-04-30 Method for manufacturing the friction plate for pantograph impregnated grease having excellent property of lubrication KR100557347B1 (en)

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