KR20050104938A - Curing liquid for injection, meat treated with it and method for preparing pork cutlet thereof - Google Patents

Curing liquid for injection, meat treated with it and method for preparing pork cutlet thereof Download PDF

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KR20050104938A
KR20050104938A KR1020040030403A KR20040030403A KR20050104938A KR 20050104938 A KR20050104938 A KR 20050104938A KR 1020040030403 A KR1020040030403 A KR 1020040030403A KR 20040030403 A KR20040030403 A KR 20040030403A KR 20050104938 A KR20050104938 A KR 20050104938A
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meat
pork
dyeing
weight
solution
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KR100634886B1 (en
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신택순
박태선
박원석
신용민
김재황
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신택순
박태선
박원석
신용민
김재황
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10Natural spices, flavouring agents or condiments; Extracts thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/275Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of animal origin, e.g. chitin
    • A23L29/281Proteins, e.g. gelatin or collagen

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Zoology (AREA)
  • Dispersion Chemistry (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

본 발명은 육(Meat)을 염지하는 방법에 관한 것으로, 보다 상세하게는 젤라틴, 과일, 및 야채를 함유시킨 염지액을 육(Meat)에 주입하는 염지방법과 이를 재료로 하여 돈까스를 제조하는 방법에 관한 것이다.The present invention relates to a method of dyeing meat, and more particularly, a dyeing method of injecting a dye solution containing gelatin, fruit, and vegetables into meat, and a method of preparing pork cutlet using the same. It is about.

본 발명은 물 100중량부에 염지제 9∼10중량부, 젤라틴 5∼7 중량부, 향신료 0.1∼0.2 중량부로 이루어진 염지액과; 상기 염지액을 주입기로 돈육 또는 우육에 균일하게 주입하여 염지된 육과; 상기 염지된 돈육을 사용하여 돈까스를 제조하는 방법을 제공한다.The present invention comprises a salt solution consisting of 9 to 10 parts by weight of a dyeing agent, 5 to 7 parts by weight of gelatin, and 0.1 to 0.2 parts by weight of spices; Meat and salted by uniformly injecting the salt solution into pork or beef with an injector; Provided is a method of preparing pork cutlet using the salted pork.

본 발명은 염지액을 육(Meat)에 주입하는 염지 방법을 사용함으로써, 염지액의 불필요한 낭비를 절감하고, 염지된 돈육의 생산성을 향상시키면서, 침지액의 확산성을 개선하여 육내부에 균등하게 침투시킴으로써 제품의 균일성을 높이고 생산량을 증대시키고, 다양한 맛과 향 그리고 영양성분을 염지액 제조시 첨가함으로써 다양한 제품을 제조할 수 있고, 각 연령층에 맞는 소비자들의 건강을 고려한 제품의 제조가 가능하게 하는 효과가 있다.According to the present invention, by using a dyeing method of injecting the dyeing solution into the meat, it is possible to reduce unnecessary waste of the dyeing solution, improve the productivity of the salted pork, improve the diffusion of the immersion liquid evenly in the meat By penetrating, product uniformity is increased, production volume is increased, and various flavors, aromas and nutrients can be added to the dyeing liquor solution to make various products, and it is possible to manufacture products considering the health of consumers for each age group. It is effective.

Description

주입용 염지액과 이로 염지된 육 및 이를 재료로 하여 돈까스를 제조하는 방법{Curing liquid for injection, meat treated with it and method for preparing pork cutlet thereof}Curing liquid for injection, meat treated with it and method for preparing pork cutlet etc}

본 발명은 돈까스의 육을 염지하는 방법에 관한 것으로, 보다 상세하게는 젤라틴, 과일 및 야채를 함유시킨 염지액을 육에 주입하는 염지방법과 이를 재료로 하여 돈까스를 제조하는 방법에 관한 것이다.The present invention relates to a method of dyeing pork cutlet, and more particularly, to a dyeing method of injecting a salt solution containing gelatin, fruit and vegetables into meat, and a method of preparing pork cutlet using the same.

일반적으로 염지(Curing)는 생육의 부패, 변패의 원인균인 슈도모나스류와 아시네토박터류(Pseudomonas sp., Acinetobacter sp.)의 발육을 억제하고, 유산균의 증식을 촉진하며, 육색의 안정, 풍미의 향상, 보존성 등 제품의 저장성을 향상하기 위해 사용하는 것이다.In general, cure inhibits the growth of Pseudomonas spp. And Acinetobacter sp., Which causes growth and rot, and promotes the growth of lactic acid bacteria. It is used to improve the shelf life of products such as improvement and preservation.

그리고, 염지제로는 염화나트륨, 초산, 아초산염 외에 유산균의 산물인 유기산, 과산화수소, 항생물질 등이 공지되어 사용되고 있는 실정이다.In addition, as the salting agent, organic acids, hydrogen peroxide, antibiotics and the like, which are products of lactic acid bacteria, in addition to sodium chloride, acetic acid, and nitrate are known and used.

염지방법에는 염지제를 원료육의 표면에 도포하거나 원료육을 염지제에 묻어서 염지하는 건식과 염지액에 원료육을 침지시켜 염지하는 습식 및 염지액을 원료육 내로 강제로 주입시켜 염지하는 주입식이 공지되어 있다.In the dyeing method, a dry type of applying a dyeing agent to the surface of the raw material meat or immersing the raw material meat in the dyeing agent is immersed in the raw meat.

그러나, 종래 돈까스 제조공정에서는 일반적으로 돈육에 소금을 외부에서 도포하는 방법 또는 염지액을 제조하여 돈육을 침지(dipping)시키는 방법인 건식과 습식 방법이 주로 사용되고 있는 실정이다.However, in the conventional pork cutlet manufacturing process, dry and wet methods are generally used, which are methods of applying salt to pork from the outside or preparing a dye solution to dipping pork.

이는, 염지액이 고기 내부에서 균등하게 침투되지 않고 확산되지 않아 제품의 균일성이 저하되는 문제점이 있기 때문이다.This is because the dye solution is not evenly penetrated and diffused inside the meat, resulting in a problem that the uniformity of the product is lowered.

또한, 상기 돈까스와 같은 가공육 이외에 생고기를 해동하여 먹을 경우, 해동되면서 맛에 중요한 육즙이 빠져나와 고기맛을 저감하는 문제가 있다. In addition, when thawing raw meat in addition to processed meat, such as pork cutlet, there is a problem of reducing the meat taste by leaving the juicy juice that is important to taste while thawing.

이에, 본 발명자는 육(肉)을 주입식 방법에 의해 염지를 하기 위해, 주입식에 적합한 염지액을 개발하고자 하였다.Thus, the present inventors have attempted to develop a dye solution suitable for the injection type in order to dye the meat by the injection method.

이는 주입식 방법으로 제품의 균일성이 해결된다면 돈까스 제품의 대량 생산체제에서 생산량 증대에 기여할 수 있고, 염지액의 불필요한 낭비를 절감할 수 있기 때문이다.This is because if the uniformity of the product is solved by the injection method, it can contribute to the increase in the mass production system of the pork cutlet product and reduce unnecessary waste of the salt solution.

그리고, 충분한 염지 효과를 나타내는 주입용 염지액에 다양한 소비자의 기호에 맞는 성분들을 첨가하도록 하고, 육 내부에 염지액을 균일하게 침투시켜 확산시킴으로써, 다양한 맛과 향 그리고 영양성분을 염지액 제조시 첨가하여, 남녀노소의 소비자 기호에 부응하고 건강을 고려한 다양한 제품의 제조가 가능하도록 하고자 하였다.In addition, various flavors, flavors, and nutrients are added to the dyeing solution by adding ingredients suitable for the tastes of various consumers to the infusion dyeing solution that exhibits sufficient dyeing effect. In order to meet the consumer's tastes of age and sex, and to manufacture a variety of products considering the health.

또한, 해동시 생육으로부터 지나치게 빠져 나오는 육즙의 문제를 해결하고자 육즙을 고기 내부에 응고시키는 방법을 개발하고자 하였다.In addition, to solve the problem of excessive juice coming out from the growth during thawing was to develop a method of solidifying the juice inside the meat.

따라서, 본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 그 목적은 물, 염지제, 젤라틴, 향신료로 이루어진 육(Meat) 주입용 염지액을 제공하는 것이다.Accordingly, the present invention has been made to solve the above problems, the object is to provide a dyeing solution for meat (Meat) injection made of water, dyes, gelatin, spices.

또한, 본 발명의 다른 목적은 상기 염지액을 주입기로 돈육 또는 우육에 균일하게 주입하여 염지된 생육을 제공하는 것이다.In addition, another object of the present invention is to provide a bred growth by uniformly injecting the salt solution into pork or beef with an injector.

또한, 본 발명의 다른 목적은 상기 염지된 돈육을 사용하여 돈까스를 제조하는 방법을 제공하는 것이다.In addition, another object of the present invention is to provide a method for producing pork cutlet using the salted pork.

상기와 같은 목적을 달성하기 위하여, 본 발명은 물 100중량부에 염지제 9∼10중량부, 젤라틴 5∼7 중량부, 향신료 0.1∼0.2 중량부로 이루어진 주입용 염지액을 제공한다.In order to achieve the above object, the present invention provides a dyeing solution for injection consisting of 9 to 10 parts by weight of the dyeing agent, 100 to 5 parts by weight of gelatin, 5 to 7 parts by weight of gelatin, 0.1 to 0.2 parts by weight of spices.

또한, 다른 목적을 달성하기 위하여, 본 발명은 상기 염지액을 주입기로 돈육 또는 우육에 균일하게 주입하여 염지된 육(Meat)을 제공한다.In addition, in order to achieve another object, the present invention provides a salted meat by injecting the salt solution evenly into pork or beef with an injector.

더 나아가, 본 발명은 상기 염지된 돈육을 사용하여 돈까스를 제조하는 방법을 제공한다.Furthermore, the present invention provides a method for producing pork cutlet using the salted pork.

본 발명에서는 상기 육으로 갈비, 목살, 삼겹살, 전지. 후지, 등심, 사태 및 안심육의 돈육과 목심, 등심, 채끝, 안심, 우둔, 설도, 사태, 갈비, 앞다리, 양지육의 우육을 사용한다. In the present invention, the meat ribs, neck, pork belly, battery. Use pork and sirloin, beef fillet, tenderloin, sirloin, braised meat, ribs, forelegs, and beef cutlet.

이하, 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.

본 발명에서는 육에 상기 염지액의 염지제는 식염, 설탕, 탄산수소나트륨, 후추, 육두구, 화학조미료, 블루멜라닌 등을 포함하는 염지제를 사용하는데, 식용이 가능하면서 상술한 염지의 목적에 부합되는 염지제이라면 어떠한 성분으로 조성된 것을 사용해도 무방하다.In the present invention, the salting agent of the salt solution in the meat uses a salting agent including salt, sugar, sodium bicarbonate, pepper, nutmeg, chemical seasoning, blue melanin, etc., which is edible and meets the purpose of the salting described above. As long as it is a dyeing agent, what was composed of any component may be used.

이때, 상기 염지제는 통상적으로 35%의 염도를 갖고 있어서, 9 중량부 이하를 사용하면 염지의 효과가 저감되고, 10 중량부 이상이 되면 사용량에 비해 효과의 차이가 없기때문에, 9∼10 중량부로 사용하는 것이 바람직하다.At this time, the dyeing agent usually has a salinity of 35%, when using 9 parts by weight or less, the effect of the dyeing is reduced, and when it is 10 parts by weight or more there is no difference in effect compared to the amount used, 9 to 10 weight It is preferable to use it by wealth.

그리고, 상기 염지제는 33∼36 중량% 정제염, 9∼14 중량%의 글루타민산나트륨, 52∼58 중량%의 소르비톨 분말, 0.02∼0.08 중량%의 핵산 IG, 0.05∼1 중량%의 탄산수소나트륨, 0.05∼1 중량%의 토코페롤, 0.05∼1 중량%의 에리-소르베이트, 1∼2.5 중량%의 블루멜라인로 이루어진 것을 사용하는 것이 바람직하다.The salting agent is 33-36 wt% refined salt, 9-14 wt% sodium glutamate, 52-58 wt% sorbitol powder, 0.02-0.08 wt% nucleic acid IG, 0.05-1 wt% sodium hydrogencarbonate, Preference is given to using those consisting of 0.05 to 1 wt% tocopherol, 0.05 to 1 wt% erythorsorbate, 1 to 2.5 wt% blue melline.

이는 상기와 같은 염지제의 배합비율이 향미와 식감에 가장 선호되는 기호도를 가지고 있기 때문이다.This is because the blending ratio of the salting agent as described above has the most preferred preference for flavor and texture.

또한, 본 발명의 염지액은 다침으로 구성된 멀티 주입기를 통하여 육(Meat) 내부의 근섬유 사이로 침투시키면 균일하게 확산되게 하고, 해동시 육즙과 함께 빠져 나오지 않는 특성이 있는 데, 이는 염지액 내에 젤라틴이 함유되어, 주입 후 육(Meat) 내에서 한정된 부위에서 겔(gel)화 되어 균일하게 확산되게 하고, 해동시 육즙이 빠져 나오지 않게 하는 것이다.In addition, the salt solution of the present invention is uniformly diffused when penetrated between the muscle fibers inside the meat (Meat) through a multi-injector consisting of a needle and has a characteristic that does not come out with the juice when thawing, which is gelatin in the salt solution It is contained in the gel (gel) at a defined site in the meat (Meat) after the injection to be uniformly spread, and to prevent the juice from coming out during thawing.

이때, 상기 젤라틴은 5중량부 이하를 사용하면 겔 형성이 불량하고, 7 중량부 이상인 경우에는 겔의 형성 속도가 너무 빠르게 진행되어 주입 작업이 용이치 않게 되므로, 5∼7 중량부를 사용하는 것이 바람직하다.At this time, the gelatine is less than 5 parts by weight of the gel formation is poor, when 7 parts by weight or more of the gel is formed so fast that the injection operation is not easy, it is preferable to use 5 to 7 parts by weight Do.

그리고, 본 발명의 염지액에 조성되는 향신료는 염지액에 포함하는 후추나 육두구와 같이 고기 누린내를 저감하고 매운 맛을 내는 향신료와 남녀노소의 기호에 맞는 인삼 엑기스, 사과 엑기스, 파인애플엑기스, 바나나엑기스, 카레엑기스, 쑥엑기스, 녹차엑기스 등 과일향이나 약재향이 나는 향신료를 사용한다. 여기에 향을 더 부과하기 위해 시판되고 있는 인삼향, 사과향, 파인애플향, 바나나향, 카레향, 쑥향, 녹차향 등을 첨가한다.In addition, the spice composition of the salt solution of the present invention, such as pepper or nutmeg in the salt solution to reduce the meat smell and spicy taste and ginseng extract, apple extract, pineapple extract, banana extract to meet the taste of young and old Use spices that have fruity or medicinal flavors, such as curry extract, mugwort extract, and green tea extract. To add more flavor, ginseng flavor, apple flavor, pineapple flavor, banana flavor, curry flavor, mugwort flavor and green tea flavor are added.

상기 향신료는 0.1 중량부 이하로 사용하면, 돈육을 기름에 튀길 시 대부분의 향이 소멸되기 때문에 향의 효과가 미미하고, 0.2 중량부 이상일 경우, 사용량에 비례하여 경제성이 없으므로, 0.1∼0.2 중량부를 사용하는 것이 바람직하다.When the spice is used at 0.1 parts by weight or less, most of the fragrance is extinguished when the pork is fried in oil, and the effect of the fragrance is insignificant. It is desirable to.

또한, 본 발명의 염지액은 육(Meat) 1㎏당 5∼100㎖을 균일하게 멀티 주입기로 주입하여 사용하고, 구이육용으로 염지할 경우에는 5∼20㎖이 바람직하고, 가공육용으로 염지할 경우에는 50∼100㎖을 사용하는 것이 바람직하다.In addition, the salt solution of the present invention is used by uniformly injecting 5 to 100 ml per 1 kg of meat with a multi-injector, and 5 to 20 ml is preferable when dyed for roasting meat. In this case, it is preferable to use 50-100 ml.

이는 오래 저장하지 않고 생육을 불판에 직접 익혀서 먹는 경우, 염지액이 5∼20㎖/㎏ 정도가 짜지 않고 육색의 안정 및 풍미의 향상에 적합하기 때문이고, 장기간 저장되는 가공육의 경우에는 저장성을 위해 50∼100㎖/㎏을 사용하는 것이 안전하기 때문이다. This is because when the meat is cooked directly on the grill without eating for a long time, the salt solution is not salty, but it is suitable for stabilization of meat color and improvement of flavor. It is because it is safe to use 50-100 ml / kg.

본 발명에 따라 상기 염지액으로 처리된 육(Meat)은 사용방법에 따라 보관방법이 다른데, 먼저 돈삼겹살, 돈목살, 우등심, 우안심 등 고기를 불판에 익혀서 먹는 경우에는 -5℃에 저장하고, 필요한 경우 꺼내어 사용한다. Meat treated with the salt solution according to the present invention (Meat) is stored in different storage methods according to the method of use, when the meat, such as pork belly, pork neck, sirloin, right sirloin cooked on a grill plate stored at -5 ℃ If necessary, take out and use.

그러나, 가공육으로 사용할 경우에는 염지된 육(Meat)을 포장 후 -35℃로 급속동결한 후, -20℃에 저장하고, 상기 저장된 육(Meat)을 사용하기 위해서는 -5℃에서 해동하여, 가공육의 원료육으로 사용한다. 이때, 상기 가공육으로 본 발명에서는 돈까스용 돈육으로 사용하는 것이 바람직하다.However, in the case of using the processed meat, the frozen meat (Meat) is packaged and then rapidly frozen to -35 ° C, stored at -20 ° C, and thawed at -5 ° C to use the stored meat, and processed meat. It is used as raw material of meat. At this time, in the present invention as the processed meat is preferably used as pork cutlet.

상술한 바와 같이, 본 발명의 염지액을 육(Meat)에 멀티 주입기로 주입하게 되면, 염지액의 불필요한 낭비를 절감하고, 염지된 육(Meat)의 생산성을 향상시키면서, 침지액의 확산성을 개선하여 육내부에 균등하게 침투시킴으로써 제품의 균일성을 높이고 생산량 증대시키며, 해동 시 육즙이 빠져 나오는 것을 저감할 수 있게 된다.As described above, when the dyeing solution of the present invention is injected into the meat by a multi-injector, it is possible to reduce unnecessary waste of the dyeing solution and improve the productivity of the dyeing meat, By improving and penetrating into the meat evenly to increase the uniformity of the product and increase the production, it is possible to reduce the juice out during thawing.

그리고, 상기 염지액에 다양한 맛과 향 그리고 영양성분을 첨가하여, 다양한 제품을 제조할 수 있기 때문에, 각 연령층의 소비자 기호와 건강을 고려한 제품의 제조를 가능하게 한다.In addition, since various products can be prepared by adding various flavors, flavors, and nutrients to the salt solution, it is possible to manufacture products in consideration of consumer preferences and health of each age group.

한편, 도 1에 도시된 것을 참조하여, 본 발명으로 처리된 원료육을 사용한 돈까스의 제조공정을 상세히 설명하기로 한다.On the other hand, referring to Figure 1, it will be described in detail the manufacturing process of the pork cutlet using the raw meat treated with the present invention.

이때, 상기 제조공정을 설명하면서 종래와 동일한 구성 및 작용에 대한 반복되는 설명은 생략하기로 한다.At this time, while describing the manufacturing process, repeated description of the same configuration and operation as in the prior art will be omitted.

본 발명에서 돈까스의 제조공정은 -20℃로 저장된 돈까스용 원료육은 -5℃에서 해동하여, 상기 해동된 원료육을 적정 무게가 되도록 절단하는 슬라이싱 공정(Slicing)과; 상기 슬라이스된 원료육의 수분을 흡수하고 돈까스를 튀길 시 돈육과의 피분리 현상을 억제하기 위하여 전분 또는 난백혼합물을 도포하는 더스팅 공정(Dusting)과; 상기 더스팅된 원료육에 밀가루, 전분, 소금, 글루타민산, 대두단백 및 양념 등으로 이루어진 돈까스 피(Batter-Mix)를 결착시키는 배터링 공정 (Battering)과; 상기 돈까스 피가 결착된 돈까스육에 식감을 보완하기 위해 빵가루를 덧붙이는 브레딩 공정(Breading) 및 포장(Packaging)을 거쳐 완성하게 된다.Tonkatsu manufacturing process in the present invention is a raw pork cutlet meat stored at -20 ℃ thawed at -5 ℃, the slicing process (Slicing) to cut the thawed raw meat to a proper weight; A dusting process of applying starch or egg white mixture to absorb the moisture of the sliced raw meat and to inhibit the blood separation from the pork when the pork cutlet is fried; A battering process for binding to the dusted raw meat pork-Mix made of flour, starch, salt, glutamic acid, soy protein and seasoning; In order to supplement the texture of the pork cutlet meat to which the pork cutlet blood is bound, bread bread and breading process are added to add bread crumbs.

상기 슬리이싱 공정 후, 절단된 돈육을 일정한 형상이 되게 하고, 고기의 붙음 현상 및 모양의 뒤틀리고 늘어지는 것을 방지하기 위해 눌러주는 밀링 공정을 더 포함되게 한다.After the slicing process, the cut pork is made into a certain shape, and further includes a milling process for pressing to prevent the sticking of the meat and warping and sagging of the shape.

이하, 실시예를 통하여 본 발명을 더욱 상세히 설명한다. 이들 실시예는 오로지 본 발명을 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 한정되지는 않는다.Hereinafter, the present invention will be described in more detail with reference to Examples. These examples are only for explaining this invention concretely, The scope of the present invention is not limited to these Examples.

[실시예 1] Example 1

본 실시예는 멀티 주입기(Multi-Injector)를 이용하여 염지시킨 육(Meat)에 있어서, 염지액의 구성성분에 대한 최적의 배합비를 결정하고자 하였다.In the present embodiment, to determine the optimal blending ratio of the constituents of the salt solution in the meat (Meat) salted using a multi-injector (Multi-Injector).

먼저, 원료육은 돈육등심을 이용하였고, 0∼4℃의 등심육에 멀티 주입기(multi-Injector)를 이용하여 염지액을 100㎖/㎏으로 주입하였고(도 2참조), 주입 후 포장하여 -35℃로 급속동결한 후 -20℃로 저장하였다.First, raw meat was used for pork sirloin, and the salt solution was injected into 100ml / kg using a multi-injector in the sirloin at 0-4 ° C. (see FIG. 2), and then packaged after injection. Rapid freezing at ℃ and stored at -20 ℃.

그리고, -20℃로 저장된 원료육은 -5℃로 육중심 온도를 높인 후 원료육을 제조하고자 하는 돈까스의 최종제품의 규격에 맞게 중량별로 절단하고, 상기 절단된 등심육은 통상적으로 돈까스를 제조하는 밀링(Milling), 더스팅 (Dusting), 배터링(Battering) 및 브레딩(Breading) 공정을 거쳐 돈까스를 제조하였다.Then, the raw meat stored at -20 ℃ is cut by weight to meet the specifications of the final product of the pork cutlet to increase the meat center temperature to -5 ℃, the raw meat, the cut sirloin is usually milling to prepare pork cutlet Pork cutlet was prepared through a milling, dusting, battering and breading process.

그리고, 상기 염지액은 하기 표 1과 같은 배합비로 각각 준비하여 돈육에 주입하였고, 상기 각각의 돈육을 -20℃의 동결온도에서 5일간 저장 후 175℃의 기름에 튀겨서 제품의 완성도, 식감 및 향 등을 비교 분석하였다.In addition, the salt solution was prepared in each of the mixing ratios as shown in Table 1 and injected into pork, each of the pork is stored at -20 ℃ freezing temperature for 5 days and then fried in oil at 175 ℃ of the product, texture and flavor And the like.

처리구Treatment (%)(%) 염지제Dye water 향신료Spice 젤라틴gelatin 1One 1One 1010 0.010.01 0.30.3 22 1One 1010 0.010.01 0.50.5 33 1One 1010 0.010.01 0.70.7 44 1One 1010 0.010.01 0.90.9 55 1One 1010 0.020.02 0.30.3 66 1One 1010 0.020.02 0.50.5 77 1One 1010 0.020.02 0.70.7 88 1One 1010 0.020.02 0.90.9 99 1One 1010 0.050.05 0.30.3 1010 1One 1010 0.050.05 0.50.5 1111 1One 1010 0.050.05 0.70.7 1212 1One 1010 0.050.05 0.90.9 1313 1One 1111 0.010.01 0.30.3 1414 1One 1111 0.010.01 0.50.5 1515 1One 1111 0.010.01 0.70.7 1616 1One 1111 0.010.01 0.90.9 1717 1One 1111 0.020.02 0.30.3 1818 1One 1111 0.020.02 0.50.5 1919 1One 1111 0.020.02 0.70.7 2020 1One 1111 0.020.02 0.90.9 2121 1One 1111 0.050.05 0.30.3 2222 1One 1111 0.050.05 0.50.5 2323 1One 1111 0.050.05 0.70.7 2424 1One 1111 0.050.05 0.90.9

이때, 상기 염지액에서 사용된 향신료는 1%의 인삼 엑기스와 0.02%의 인삼향 또는 1%의 사과 엑기스와 0.02%의 사과향을 첨가한 조성물을 사용하였다.At this time, the spices used in the salt solution was used to add a composition of 1% ginseng extract and 0.02% ginseng flavor or 1% apple extract and 0.02% apple flavor.

또한, 상기 사용한 염지제는 하기 표 2 같은 성분 배합비로 이루어진 염지제를 사용하였다.In addition, the dyeing agent used was a salting agent consisting of a component combination ratio as shown in Table 2.

성분ingredient 비율(%)ratio(%) 정제염Refined salt 33 33 글루타민산나트륨Sodium Glutamate 10 10 소르비톨 분말Sorbitol powder 52 52 핵산 IGNucleic acid IG 1One 탄산수소나트륨Sodium bicarbonate 1One 토코페롤Tocopherol 1One 에리-소르베이트      Erie-sorbate 1One 블루멜라인Blue Melline 1One

그리고, 상기 배터링 공정에 사용되는 배터 믹스(Batter Mix)는 하기 표 3에 기재된 혼합물을 사용하였다.And, the batter mix (Batter Mix) used in the battering process was used in the mixture shown in Table 3.

성분ingredient 함량(g)Content (g) 밀가루flour 8,6008,600 전분Starch 3,9703,970 소금Salt 960960 글루타민산Glutamic acid 350350 대두단백Soy Protein 160160 갖은 양념가루All seasoning powder 580580

이의 결과, 상기 염지제의 양과 물의 배합비율은 최종제품의 완성도에 미치는 효과를 검토한 결과 수분의 함량차이가 돈까스 제품의 피분리에 대하여 큰 영향을 미치지 않는 것을 육안으로 확인할 수 있었다.As a result, as a result of examining the effect of the amount of the salting agent and the mixing ratio of the water on the final product, it was confirmed that the difference in moisture content does not have a significant effect on the blood separation of the pork cutlet product.

그리고, 향신료은 첨가함량이 0.01%인 경우에는 최종제품을 기름에 튀길때 대부분의 향이 소멸됨으로써 그 효과가 미미하였고, 경제적인 면을 고려할 때 0.2%가 적합한 것을 30인의 패넬테스트를 통해 알 수 있었다.In addition, when the spice content was 0.01%, most of the fragrance disappeared when the final product was fried in oil, and the effect was insignificant.

또한, 젤라틴(gelatin)은 첨가 함량에 따른 차이는 0.3%인 경우에는 겔 형성이 불량하였고, 0.5∼0.7%를 첨가한 경우에는 좋은 겔 형성을 나타내었으며, 0.9%첨가한 경우 겔의 형성속도가 너무 빠르고, 염지액 수조 내부에서 겔 형성이 진행되어 주입작업이 용이하지 않음을 알 수 있었다.In addition, gelatin had a poor gel formation in the case of 0.3% difference, and a good gel formation in the case of 0.5-0.7% was added. Too fast, it was found that the gel formation in the dye bath was not easy to inject.

그러므로, 최종제품의 판단기준인 제품의 향, 제품의 피분리 및 수분함량이 식감에 미치는영향 등을 고려할 때 6번과 18번 처리구가 적합한 것으로 판단되었다.Therefore, treatments Nos. 6 and 18 were considered to be appropriate considering the fragrance of the final product, the separation of the product and the effect of moisture content on the texture.

[실시예 2] Example 2

상기 실시예 1에서 제품의 향, 제품의 피분리 및 수분함량이 식감이 우수한 것으로 판정받은 6번과 18번 처리구를 해동하고, 이를 불판에 생육으로 익혀 먹게 한 다음, 30인의 패널테스트를 통해, 육색, 풍미, 식감, 향에 대한 비교 평가를 하였다.In Example 1, the flavors of the product, the separation of blood and the moisture content of the product was determined to be excellent texture, thawed 6 and 18 treatments, and then cooked by eating on the fire plate, through a panel test of 30 people, Comparative evaluation was made for meat color, flavor, texture, and aroma.

이의 결과, 대조군(냉동 돈육 등심)과 비교하여, 매우 우수한 것으로 평가되었다. 또한, 인삼향과 사과향이 은은하여 좋은 평가를 받았다.As a result, it was evaluated to be very excellent compared to the control group (frozen pork fillet). In addition, the ginseng and apple flavors were faintly appreciated.

이는 육즙이 많이 배출되지 않아 육색에 우수하였으며, 이에 풍미와 식감을 좋게 하여 패널들의 평가가 좋게 나왔을 것이라 추정된다.This was excellent in meat color because the juice was not discharged much, and it was estimated that the evaluation of the panel was good by improving the flavor and texture.

[실시예 3] Example 3

상기 실시예 1에서 인삼맛과 사과맛의 염지액을 주입시킨 돈육으로 제조된 돈까스를 제조 즉시 급속동결(-35℃)을 하였고, 동결 후 나일론/폴리에틸렌 필름으로 밀봉하여 -20℃에서 저장하면서 15일 간격으로 3개월간 저장성을 규명하고자, 산(패)도를 나타내는 TBARS(thiobarbituric acid reactive substance)와 단백질의 변패 정도를 나타내는 VBN(Volatile basic nitrogen)의 함량을 측정하여, 일반적으로 염지액에 침지시킨 돈육으로 제조한 돈까스(대조군)와 비교하였다.In Example 1, the pork cutlet prepared with pork infused with saline solution of ginseng and apple flavors was rapidly frozen (-35 ° C.) immediately after preparation, and frozen and sealed with nylon / polyethylene film after storage at 15 ° C. To determine the shelf life for three months at daily intervals, the content of thiobarbituric acid reactive substance (TBARS), which indicates acidity, and VBN (Volatile basic nitrogen), which indicates the degree of protein decay, were measured. It was compared with pork cutlet (control) made from pork.

이때, 상기 실험에서 얻어진 측정 자료는 SAS 프로그램(2004)을 이용하여 분산 분석 및 던칸(Duncan, 1995)의 다중 검정을 실시하였다.At this time, the measurement data obtained in the experiment was carried out by using the SAS program (2004) analysis of variance and Duncan (Duncan, 1995).

상기 TBARS은 위트(Witte)등(1970)의 방법에 따라, 시료 20g에 20% 트리클로로아세트산(in 2 M 인산) 50㎖를 첨가하여 균질화(14,000rpm, 2min)한 후 증류수로 100㎖ 맞춘 다음 여과(Whatman No.1)한 다음, 상기 여과된 여액 5㎖와 0.005M 2-티오바르비투르산(thiobarbituric acid 용액 5㎖를 시험관에 넣어 보관 후(암소에서 15시간 보관) 스펙트로포토메타(Shmadzu 사, Tcc-240A(UV-1601), 일본)로 530㎚파장에서 흡광도를 측정하고 하기 식 1로 계산하였다.The TBARS was homogenized (14,000 rpm, 2 min) by adding 50 ml of 20% trichloroacetic acid (in 2 M phosphoric acid) to 20 g of the sample according to the method of Witte et al. (1970), and then adjusted to 100 ml with distilled water. After filtration (Whatman No. 1), 5 ml of the filtered filtrate and 5 ml of 0.005M 2-thiobarbituric acid solution (thiobarbituric acid solution) were stored in a test tube (storage in a cow for 15 hours). , Tcc-240A (UV-1601), Japan) was measured for absorbance at 530 nm wavelength was calculated by the following formula (1).

[식 1][Equation 1]

TBARS(MA ㎎/㎏)= 흡광도×5.2TBARS (MA mg / kg) = absorbance x 5.2

또한, VBN의 함량은 고판의 콘웨이 미량확산법(1957)에 따라 세절한 시료 10g에 증류수 90㎖ 가하여 균질기[IKA Works(Asia) Sdn. Bhd. T25-B, 말레이지아]에서 14,000rpm으로 5분간 균질화한 다음 여과지(Whatman No.1)에 여과하였다. In addition, the VBN content was added to 90 g of the finely divided sample according to the Conway microdiffusion method (1957) of a solid plate, and a homogenizer [IKA Works (Asia) Sdn. Bhd. T25-B, Malaysia] was homogenized at 14,000 rpm for 5 minutes and then filtered through a filter paper (Whatman No. 1).

그리고, 상기 여과액 3㎖를 콘웨이 단위(conway unit) 외실에 넣고, 내실에는 0.01N 붕산용액 1㎖와 콘웨이 시약(0.066% methylred : 0.66% bromcresol green = 1 : 1)을 약 2~3방울 가한 후 50% K2CO3 액 1㎖를 재빨리 외실에 주입하여 바로 밀폐시킨 후(단, 공시험구에는 50% K2CO3 용액을 외실에 주입하지 않는다.), 37℃에서 120분간 방치한 후 뚜껑을 조심스럽게 열고, 0.02N H2SO4 용액으로 내실의 붕산용액을 신속히 적정하였다.3 ml of the filtrate was placed in a conway unit outer chamber, and 1 ml of 0.01 N boric acid solution and Conway reagent (0.066% methylred: 0.66% bromcresol green = 1: 1) were added to the inner chamber. 1ml of 50% K 2 CO 3 solution was quickly injected into the outer chamber and immediately sealed (however, 50% K 2 CO 3 solution was not injected into the outer chamber), and then left at 37 ° C. for 120 minutes. The lid was carefully opened and the boric acid solution in the inner chamber was quickly titrated with 0.02NH 2 SO 4 solution.

이때, 시료를 S g, 공시험 측정치를 b ㎖, 본실험 적정치 a ㎖, 0.02N H2SO4의 표준화 지수를 F라고 할 때, 하기 식 2 에 의해서 VBN 값을 산출하였다.At this time, the samples S g, measurements b ㎖ blank test, was calculated VBN value by the present experiments a proper value ㎖,, the following equation 2 when said F standardization efforts of 0.02NH 2 SO 4.

[식 2][Equation 2]

VBN mg%(mg/100g sample) = (a-b)ㅧ F(0.98)×28×100/S(샘플의 량)VBN mg% (mg / 100g sample) = (a-b) ㅧ F (0.98) × 28 × 100 / S (amount of sample)

이때, 28은 0.02N H2SO4 1㎖ 소모하는데 필요한 N의 양을 의미한다.In this case, 28 means the amount of N required to consume 1 ml of 0.02NH 2 SO 4 .

하기 표 4에 나타난 바와 같이, TBARS 측정 결과는 저장초기 45일이 경과하는 동안에는 지방의 산패가 거의 나타나지 않아서 처리구간의 유의적 차이가 나타나지 않았고, 대단히 낮은 TBARS 가(價)를 나타내었으며, 저장기간이 경과하면서는 서서히 각 구간의 산패 진행에 차이가 나타나서 저장 90일에는 인삼 엑기스와 향을 첨가한 T1 처리구에서 가장 우수하게 나타났으며, 사과 엑기스와 향을 첨가한 T2 처리구가 다른 실험구보다 유의적으로 약간 높은 TBARS가를 나타내었다.As shown in Table 4, the TBARS measurement results showed that there was almost no fat loss during the initial 45 days of storage, and there was no significant difference between treatments, and very low TBARS was found. During this period, the rancidity progressed gradually in each section, and the best result was found in T1 treatment with ginseng extract and flavor at 90 days of storage, and T2 treatment with apple extract and flavor was more significant than other experiments. As shown slightly higher TBARS.

그러면서, 모든 실험구가 저장 90일이 경과한 시점에서는 TBARS가가 0.30 mg/kg 이하이거나 약간 초과하는 수준을 나타내었다.In addition, all the experimental groups showed a level of TBARS of 0.30 mg / kg or less or slightly over 90 days after storage.

이의 결과는 냉동 돈까스 제품은 진공포장을 하는데 어려움(동결상태에서 포장시 포장지의 파손율이 높다)이 있어 함기포장을 하는 것이 일반적이고, 제품의 표면이 복잡하여 공기와의 접촉면이 대단히 넓어, 장기 저장시 지방의 산패가 진행되면서 이취가 발생할 가능성이 높아 동결제품 중에서는 유통기한이 보통 6~9개월 정도로 짧은 편에 속하기 때문에, 통상적으로 TBARS가의 가식권이 생육의 경우에는 0.46 mg/kg이고, 가공육의 경우는 이보다 높은 수준에서 가이드라인이 형성되어 있어, 본 발명에 따라 염지된 돈까스의 저장성은 문제가 전혀 없는 것을 알 수 있었다.As a result of this, frozen pork cutlet products have difficulty in vacuum packing (when frozen in packaging, the breakage rate of the packing paper is high), so it is common to pack them together, and the surface of the product is complicated, so the contact surface with air is very wide, As fat rancidity increases during storage, off-flavor is likely to occur, and the shelf life of frozen products is usually about 6-9 months, so the food stamp of TBARS is 0.46 mg / kg in case of growth. In the case of processed meat, a guideline is formed at a higher level than this, and it was found that there is no problem in the storage property of the pork cutlet dyed according to the present invention.

그리고, 하기 표 5에 나타난 바와 같이, VBN가의 측정결과는, 대조구에서 45일이 경과하는 동안 거의 변화가 없었으나, T1에서는 30일까지 유의적 차이가 나타나지 않았고 45일 경과시에는 유의적인 증가가 나타났으며, T2구에서는 45일까지 유의적 차이가 나타나지 않았으며, 그 이후부터는 저장기간의 경과에 따라 모든 처리구들에서 VBN가의 증가현상이 나타나면서, 저장 60일 이후부터는 T1 처리구가 대조구와 T2구보다 유의적으로 낮은 VBN가를 나타내어 가장 우수하였다.And, as shown in Table 5, the VBN value of the control, there was almost no change over 45 days in the control, but in T1 there was no significant difference until 30 days and significant increase after 45 days There was no significant difference in T2 up to 45 days after that, and VBN value was increased in all treatments after the storage period. The VBN value was significantly lower than that of the sphere, which was the best.

또한, 일반적으로 VBN방법을 이용한 식품의 가식권의 판단 기준으로 생육은 18mg%이하를 요구하고 있고, 국내에서는 20mg%까지 허용하고 있으나, 가공육은 30mg%이하라도 변패로 보지 않는 경우도 많다고 알려져 있기 때문에, 본 실시예에 의해 측정된 4.0 이하의 VBN가는 저장실험 기간이 시중의 돈까스 제품의 유통기간보다는 짧은 결과를 감안하여 저장기간이 연장된다 하여도 충분히 가식권내에 있을 것으로 판단된다.In addition, as a standard for judging the right to eat food using the VBN method, growth is required to be less than 18mg%, and in Korea, up to 20mg% is allowed, but processed meat is known to be less than 30mg%. Therefore, the VBN price of 4.0 or less measured by the present embodiment is considered to be sufficiently within the food stamp even if the storage period is extended in consideration of the shorter result than the distribution period of commercial tonkatsu products.

따라서, 본 발명의 염지 방법으로 제조한 돈까스 제품의 저장성이 우수함을 알 수 있었다.Therefore, it was found that the storage capacity of the pork cutlet product manufactured by the dyeing method of the present invention is excellent.

이와같이, 본 발명은 염지액을 생육에 주입하는 염지 방법을 사용함으로써, 염지액의 불필요한 낭비를 절감하고, 염지된 돈육의 생산성을 향상시키면서, 침지액의 확산성을 개선하여 육내부에 균등하게 침투시킴으로써 제품의 균일성을 높이고 생산량 증대시키는 효과가 있다. As described above, the present invention uses the dyeing method of injecting the dyeing solution into the growth, thereby reducing unnecessary waste of the dyeing solution, improving the productivity of the salted pork, and improving the diffusion of the dipping solution to penetrate into the meat evenly. This increases the uniformity of the product and increases the yield.

또한, 다양한 맛과 향 그리고 영양성분을 염지액 제조시 첨가함으로써 다양한 제품을 제조할 수 있고, 각 연령층에 맞는 소비자들의 건강을 고려한 제품의 제조가 가능하게 되었다.In addition, by adding a variety of flavors and flavors and nutritional ingredients in the production of salt solution, it is possible to manufacture a variety of products, it is possible to manufacture a product considering the health of consumers for each age group.

도 1은 돈까스 제조 공정을 간략하게 나타낸 공정도,1 is a process diagram briefly showing a pork cutlet manufacturing process,

도 2는 돈까스용 돈육에 주입용 염지액을 주입하기 전과 후를 나타낸 사진.Figure 2 is a photograph showing before and after injecting the salt solution for injection into pork cutlet.

Claims (6)

물 100중량부에 염지제 9∼10중량부, 젤라틴 5∼7 중량부, 향신료 0.1∼0.2 중량부로 이루어진 주입용 염지액.Injection salt solution consisting of 9 to 10 parts by weight of a dyeing agent, 5 to 7 parts by weight of gelatin, and 0.1 to 0.2 parts by weight of spices. 제 1 항에 있어서,The method of claim 1, 상기 염지제는 33∼36 중량% 정제염, 9∼14 중량%의 글루타민산나트륨, 52∼58 중량%의 소르비톨 분말, 0.02∼0.08 중량%의 핵산 IG, 0.05∼1 중량%의 탄산수소나트륨, 0.05∼1 중량%의 토코페롤, 0.05∼1 중량%의 에리-소르베이트, 1∼2.5 중량%의 블루멜라인로 이루어진 것을 특징으로 하는 주입용 염지액.The salting agent is 33 to 36 wt% refined salt, 9 to 14 wt% sodium glutamate, 52 to 58 wt% sorbitol powder, 0.02 to 0.08 wt% nucleic acid IG, 0.05 to 1 wt% sodium hydrogencarbonate, 0.05 to A dyeing solution for injection, comprising 1% by weight of tocopherol, 0.05-1% by weight of erythorsorbate, and 1-2.5% by weight of blue melline. 제 1 항에 있어서, The method of claim 1, 상기 향신료는 후추, 육두구, 인삼엑기스, 사과엑기스, 파인애플엑기스, 바나나엑기스, 카레엑기스, 쑥엑기스, 녹차엑기스로 이루어진 군에서 1개 이상 선택된 향신료인 것을 특징으로 하는 주입용 염지액.The spices are pepper, nutmeg, ginseng extract, apple extract, pineapple extract, banana extract, curry extract, mugwort extract, salt solution for injection, characterized in that at least one selected from the group consisting of green tea extract. 제 1 항 기재의 염지액을 주입기로 돈육 또는 우육에 균일하게 주입하여 염지된 육.Meat salted by injecting the salt solution of claim 1 uniformly into pork or beef with an injector. 제 3 항에 있어서,The method of claim 3, wherein 상기 염지액을 돈육 또는 우육 1 ㎏기준에 5∼100㎖이 되도록 주입하여 염지된 육.Meat salted by injecting the salt solution to 5 to 100ml on the basis of 1kg of pork or beef. 제 4 항 기재의 염지된 돈육을 사용하여 돈까스를 제조하는 방법.A method for producing pork cutlet using the salted pork according to claim 4.
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