KR20050103991A

KR20050103991A - Heat exchange mechanism of water cooling distiller

Info

Publication number: KR20050103991A
Application number: KR1020040029139A
Authority: KR
Inventors: 성영한
Original assignee: 성영한
Priority date: 2004-04-27
Filing date: 2004-04-27
Publication date: 2005-11-02

Abstract

수증기를 효율적으로 냉각시켜 냉각수 소모를 줄일 수 있는 증류수기이다. 수돗물이 보일러탱크(2) 와 열 교환기(HC) 에 독립적으로 분리 공급되며 보일러탱크에 공급된 물이 히터(27) 에 의하여 가열 비등된다. 생성된 수증기가 수증기 이송관(4) 으로 압출되어 수증기분산컵(5) 으로 이송되고 여기서 수증기분산관(13)으 로 이송될 때 열교환관 수조(12) 에서 효율적으로 열을 흡수 냉각시키므로 냉각수 배출온도는 고온이나 증류수 배출구(18) 로 배출되는 증류수는 저온 증류수를 얻을 수 있고(참고 : 표1) 냉각수 소모를 줄일 수 있는 수랭식 증류수기의 열교환기이다.Distilled water vapor that can reduce the cooling water consumption by cooling the water vapor efficiently. Tap water is separately supplied to the boiler tank 2 and the heat exchanger HC, and the water supplied to the boiler tank is heated and boiled by the heater 27. The generated water vapor is extruded into the water vapor transfer pipe (4) and is transferred to the water vapor dispersion cup (5), where it is efficiently absorbed and cooled by the heat exchange tube water tank (12) when it is transferred to the water vapor dispersion pipe (13), thereby discharging the cooling water. The distilled water discharged to the high temperature or distilled water outlet 18 is a heat exchanger of a water-cooled distilled water that can obtain low-temperature distilled water (see Table 1) and reduce cooling water consumption.

Description

Heat exchange mechanism of water cooling distiller

본 발명은 수랭식 증류수기의 수직형태의 열교환기에 관한 것이다The present invention relates to a vertical heat exchanger of a water-cooled distilled water

보일러탱크에 물을 가열 비등시켜 압출되는 수증기가 수증기분산관(13)에서 냉각 응축되도록 열교환관수조(12)에 냉각수가 공급 배출되어야 한다. 이때 종래의 열 교환기를 갖춘 증류수기는 다량의 냉각수가 소모 되었어나, 고안의 열 교환기는 냉각수 소모를 효율적으로 줄일 수 있는 것을 목적으로 하는 것이다.Cooling water must be supplied to and discharged from the heat exchange tube water tank 12 so that the steam vaporized by heating and boiling water in the boiler tank is cooled and condensed in the steam dispersion tube 13. At this time, a distilled water having a conventional heat exchanger has consumed a large amount of cooling water, but the heat exchanger of the present invention aims to efficiently reduce the cooling water consumption.

상기 목적을 이루기 위해 본 발명은 수돗물을 보일러 탱크(2) 에 공급하여 보일러 탱크(2) 내 히터(27) 에 의해 가열 비등된 수증기는 집증관(4)으로 압출되어 수증기분산컵(5) 에서 열교환파이프(13) 로 이송되고 열교환기수조(12) 에서 효율적으로 수증기분산관(13) 을 냉각시킬 수 있도록 열 교환관(HC) 을 본체(1) 를 대향해 수직으로 제작하고, 당해 수증기를 응축 액화시켜 증류수저장탱크(22)에 낙하되어 멎게 한다In order to achieve the above object, the present invention supplies tap water to the boiler tank (2), and the steam boiled by the heater (27) in the boiler tank (2) is extruded into a collecting pipe (4) to produce a steam dispersion cup (5). The heat exchanger tube HC is vertically made to face the main body 1 so as to be transferred to the heat exchange pipe 13 and to efficiently cool the steam dispersion tube 13 in the heat exchanger tank 12, and the steam Condensate and liquefy to fall into the distilled water storage tank 22

이하에 본 발명의 실시의 형태를 첨부도면을 참조하여 상세히 설명한다.Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.

증류수저장탱크(22) 위에 본체(1) 가 얹히고 본체 아래 밑받침(1") 있다. 밑받침 위에 전자변(28A. 28B)과 온도감지센스(29) 가 고정 배치되어 있다. 보일러탱크(2)는 본체(1)와 결속되고 보일러탱크 내부에 히터(27) 가 고정 배열된다. 컨트롤박스(37) 는 본체 측면에 결속되고, 컨트롤 박스 내부에 전자석밸브 (33A. 33B) 가 고정 배열되어, 전자석 밸브 중에 보일러급수전자석밸브(33A) 는 엘보와 호스로 수위조절컵(38) 상부 측면에 개재 된 급수파이프(34) 와 연결되고, 열교환관 급수전자석 밸브(33B)는 엘보와 호스로 열 교환기(HC) 에 부설 된 냉각수 급수구(14) 와 연결된다.The main body 1 is mounted on the distilled water storage tank 22, and the underlay of the main body is 1 ". On the underlay, the solenoid valve 28A. 28B and the temperature sensing sense 29 are fixedly arranged. The boiler tank 2 is The heater 27 is fixed to the main body 1 and fixed inside the boiler tank, and the control box 37 is fixed to the side of the main body, and the electromagnet valves 33A. 33B are fixed to the inside of the control box. The boiler water supply solenoid valve 33A is connected to the water supply pipe 34 interposed on the upper side of the water level control cup 38 by elbows and hoses, and the heat exchanger water supply electromagnet valve 33B is connected to the elbows and hoses by the heat exchanger (HC). It is connected to the cooling water supply port 14 installed in the).

컨트롤 박스 내부에 부설 된 수위조절컵(38) 에는 당해 내부에 보일러탱크 수위조절센스(36A) 와 물넘침방지 센스(36B) 를 센스고정대(39)로 수위조절컵 상단에 배치하고 마이크로스위치(35) 도 당해 내부 상단에 배치 고정하고, 수위조절컵 상부측면에 또는 밑면에 급수파이프(34. 34" - 도 4참조)를 개재하여 수돗물을 공급한다.The water level control cup (38) placed inside the control box has a boiler tank level control sense (36A) and a water overflow prevention sense (36B) disposed on the top of the water level control cup with a sense holder (39) and microswitch (35). ) Is also fixed to the upper end of the inside, and the tap water is supplied via the feed pipe (34. 34 "-Fig. 4) on the upper side or the bottom of the level control cup.

수위조절컵(38) 밑면에 홀을 내어 파이프(25)를 용접하여 호스(25B) 로 T자이음관 (24) 과 연결하고 T자이음관은 호스(25A)로 보일러급수구(26) 와 연결하여 수위조절컵에 급수된 물이 보일러탱크(2)에 급수된다.Make a hole in the bottom of the water level control cup (38) to weld the pipe (25) and connect it to the T-joint tube (24) with the hose (25B), and connect the T-joint tube with the boiler water inlet (26) with the hose (25A). Water supplied to the level control cup is supplied to the boiler tank (2).

T자 이음관(24) 다른 한쪽 끝에는 보일러 퇴적수 밸브(23) 을 연결한다.The other end of the T-shaped pipe 24 connects the boiler sedimentation valve 23.

보일러탱크(2) 와 보일러 뚜껑(3) 사이에 바킹(6B) 을 두고 본체(1) 상단에 클립(8B) 을 고정하여 보일러 뚜껑을 밀착 결속 및 탈 착을 쉽도록 한다. 보일러 뚜껑 내부에 물넘침방지판(40) 을 보일러 뚜껑과 일정한 간격으로 사이를 띄워 고정하고 보일러탱크에서 물이 끓어 수증기가 압출될 때 물 방울이 같이 흡상되지 못하도록 방지하고 수증기만 압출되도록 한다.Place the baring (6B) between the boiler tank (2) and the boiler lid (3) to fix the clip (8B) on the top of the main body (1) to facilitate the tight coupling and detachment of the boiler lid. The water overflow preventing plate 40 is fixed between the boiler lid at regular intervals between the boiler lid and prevents water drops from being sucked together when the water boils in the boiler tank and extrudes the steam.

보일러 뚜껑(3) 과 수증기분산컵(5) 은 수증기 이송관(4)을 사이에 두고 'ㄷ'자 형태로 기밀 용접되고, 수증기분산컵과 조립된 열교환관(HC) 은 본체(1) 를 대향해 수직 평행을 이룬다.The boiler lid (3) and the steam dispersion cup (5) are hermetically welded in a 'c' shape with the steam transfer pipe (4) interposed therebetween, and the heat exchange tube (HC) assembled with the steam dispersion cup carries the main body (1). Face up parallel to each other.

열 교환관(HC) 은 원통 파이프 내부에 수조를 이루도록 원통 파이프 내부 양쪽 상단에, 판(15A. 15B)으로 밀폐 용접하고 양쪽 판에 동일한 크기와 간격으로 다수의 홀(7개)을 내어 수증기가 이송되도록 열교환파이프(13)를 내설하고 원통파이프 측면 양쪽 상단에 냉각수급수구(14) 와 냉각수배출구(10)를 내어 열교환기수조(12)와 외통되도록 한다. 냉각수배출구 옆에 온도센스열감지봉(9)을 개재할 수 있도록 소켓(9) 부설한다.The heat exchanger tube HC is hermetically welded to the upper ends of the cylindrical pipes with plates 15A. 15B to form a water tank inside the cylindrical pipes, and a plurality of holes (7) are formed at the same size and spacing on both plates. The heat exchange pipe 13 is installed so as to be transported, and the cooling water supply port 14 and the cooling water discharge port 10 are provided on both sides of the cylindrical pipe so as to be externally communicated with the heat exchanger water tank 12. A socket (9) is installed to interpose a temperature sensing heat sensing rod (9) next to the cooling water discharge port.

증류수 받이(17) 는 중심부분이 돔 형태로하고 돔 형태로 된 중앙에 홀을 내어 증류수배출구(18)를 만들고 당해 측면에 가스배출파이프(16) 를 수평으로 용접하고 가스배출파이프 한쪽 끝은 위로 향하도록 굴곡 시켜 가스만 배출되도록 한다.The distilled water receiver 17 has a central portion in the form of a dome and forms a hole in the center of the dome shape to form a distilled water outlet 18 and welds the gas discharge pipe 16 horizontally to the side, and one end of the gas discharge pipe is upward. Bend to direct only gas.

수증기분산컵(5) 과 증류수받이(17) 의 가장자리(7A. 7B) 는 ''모양으로 되어 그 안에 바킹(6A) 을 끼우도록 하여, 수증기분산컵(5)과 증류수받이(17)를 열 교환관(HC) 에 밀착 결속 되도록 클립(8A) 을 열 교환기 양 끝부분에 부착하여 탈 착이 쉽도록 한다.The edges (7A. 7B) of the steam dispersion cup (5) and the distillation receiver (17) are Attach the clip (8A) to both ends of the heat exchanger so that the barge (6A) is inserted therein so that the steam dispersing cup (5) and the distillation receiver (17) can be tightly coupled to the heat exchanger tube (HC). Make it easy to remove.

증류수받이(17) 에 개재된 증류수배출구(18)에 연결된 호스(19)는 잔여 가스 흡착을 위해 부설 된 필터(20)와 연통하고 필터 하부에 배출구를 개재하여 증류수 저장탱크(22) 와 연통 하여 증류수는 저장탱크에 낙하되어 멎게 한다.The hose 19 connected to the distilled water outlet 18 interposed in the distilled water receiver 17 communicates with the filter 20 installed for adsorption of residual gas, and communicates with the distilled water storage tank 22 through an outlet at the bottom of the filter. Distilled water is dropped into the storage tank and cooled.

다음에 본 발명의 실시 형태의 작용에 대하여 설명한다.Next, the effect | action of embodiment of this invention is demonstrated.

전원스위치(45) 를 ON하고 타이머(43) 를 설정하여 ON 되면 전원연결표시램프(46) 가 점등되고, (28A)전자변을 작동시켜 보일러급수전자석밸브(33A) 가 열리면서 수돗물이 T자피칭(32) 과 호스와 엘보로 연결 된 급수파이프 (34)를 통하여 수위조절컵(38) 에 물이 급수된다. 당해 에 급수된 물은 당해 밑면에 개재된 파이프(25)와 호스(25B) 와 T자이음관(24) 으로 보일러급수구(26) 와 연통되어 보일러탱크(2) 에 급수된다. 보일러탱크(2)와 수위조절컵(38)의 수위는 거의 같은 레벨로 차 오르면서 보일러탱크에 적정 수위가 되면 마이크로스위치(35) 가 ON 되고 전기신호를 (28B)전자변 으로 보내어 ON되면서 히터(27)가 가열된다. 수위조절컵(38) 에 급수가 계속 되면서 수위조절센스(36A) 를 작동시킬 수위가 되면 수위조절센스는 보일러 급수전자석밸브(33A)에 공급되던 전류를 차단시켜 전자석밸브를 OFF하여 급수를 중단시킨다. 증류수가 배출되면서 보일러 수위가 내려가면 수위조절센스는 다시 ON되어 재 급수되고 증류수 생산시 이를 반복한다.When the power switch 45 is turned ON and the timer 43 is set to ON, the power connection indicator lamp 46 is turned on, and the solenoid valve 33A is opened by operating the solenoid valve 28A, and the tap water is pitched (P). 32) Water is supplied to the water level control cup 38 through the water supply pipe 34 connected to the hose and the elbow. The water supplied to the water is in communication with the boiler water supply port 26 through a pipe 25, a hose 25B, and a T-joint tube 24 interposed on the bottom surface of the water supplied to the boiler tank 2. When the water level of the boiler tank 2 and the water level control cup 38 rises to about the same level and reaches the proper level in the boiler tank, the micro switch 35 is turned on and sends an electric signal to the electronic valve (28B) to turn on the heater ( 27) is heated. When the water level continues to be supplied to the water level control cup 38 and the water level control sense 36A is operated, the water level control sense cuts off the current supplied to the boiler water supply solenoid valve 33A to turn off the electromagnet valve to stop the water supply. . When the boiler level drops while distilled water is discharged, the water level control sense is turned on again and re-watered, and this is repeated when distilled water is produced.

물은 가열 비등되어 수증기가 수증기 이송관(4) 으로 압출되어 수증기 분산관(13) 로 이송되면 열교환관 수조(12)는 가열된다. 처음설치 시 열교환관 수조(12) 에 물이 없는 상황에서는 열교환관 수조내에 온도 전도도가 미흡하여 온도센스열감지봉(9) 에 열 감지가 상한 설정된 온도감지센스(29) 의 설정온도에 도달하지 못하므로 푸시버턴(42)을 눌러 ON 하면 열교환관 급수전자석밸브(33B) 가 열려 인위적으로 급수시킨다.When the water is heated and boiled and the steam is extruded into the steam transfer pipe 4 and transferred to the steam dispersion pipe 13, the heat exchange tube water tank 12 is heated. In the situation where there is no water in the heat exchange tube tank 12 at the time of initial installation, the temperature conductivity in the heat exchange tube tank is insufficient, and thus the temperature sensing heat sensing rod 9 cannot reach the set temperature of the temperature sensing sense 29 in which the upper limit is set. Therefore, when the push button 42 is pressed and turned on, the heat exchanger tube electromagnet valve 33B is opened to artificially feed water.

열교환관 수조(12) 가 가열되어 온도센스(29) 의 상한 설정온도에 도달하면 온도센스열감지봉(9) 이 신호를 온도감지센스(29) 에 보내고 당해 센스는 열 교환기 급수전자석 밸브(33B) 를 열어 냉각수급수호스(31) 와 연결 된 냉각수급수구(14) 로 냉각수가 유입된다. 냉각수로 열교환기수조(12) 가 냉각되면서 온도센스의 하한 설정온도에 이르면 열교환관 급수전자밸브(33B)를 폐하게 된다. 열 교환관 수조 급수는 온도감지센스(29) 의 제어를 받으며 급수 및 중단이 반복된다.When the heat exchange tube water tank 12 is heated to reach the upper limit set temperature of the temperature sense 29, the temperature sense heat sensing rod 9 sends a signal to the temperature sense sense 29, and the sense is sent to the heat exchanger feedwater electromagnet valve 33B. Cooling water flows into the cooling water supply port 14 connected to the cooling water supply hose 31 by opening the opening. When the heat exchanger water tank 12 is cooled with cooling water and reaches the lower limit set temperature of the temperature sense, the heat exchange tube feed solenoid valve 33B is closed. The heat exchange tube tank water supply is controlled by the temperature sensing sense 29 and the water supply and interruption are repeated.

증류수저장탱크(22) 에 만 수위가 될 때 저장탱크수위센스(21)가, (28B)전자변 으로 가는 전기신호를 중단시켜, 28B 전자변을 통해 히터(27)에 공급되던 전류 공급이 중단되면서 증류수 제조를 중지시킨다. 수위조절컵(38) 에 내재된 물넘침제어센스(36B)는 보일러수위조절센스(36A)가 에러 됐을 시 보일러급수전자석밸브 (33A)를 제어하지 못하여 수위조절컵(38)으로 수돗물이 계속 급수되어 수위조절컵에서 물이 넘칠 상황일 때 물넘침제어센스(36B)가 (28A)전자변 으로 가는 전기신호를 중단시켜 증류수기 전체 작동을 중단시킨다.When the distilled water storage tank 22 reaches the water level only, the storage tank water level sense 21 stops the electric signal going to the 28B electron valve, and the current supplied to the heater 27 through the 28B electron valve is stopped and distilled water Stop manufacturing. The water overflow control sense (36B) inherent in the water level control cup (38) cannot control the boiler water supply electromagnet valve (33A) when the water level control sense (36A) is an error, so that the tap water is continuously supplied to the water level control cup (38). The water overflow control sense (36B) interrupts the electrical signal to the (28A) electron valve when the water overflows from the level control cup, thus stopping the operation of the distilled water.

본 발명은 보일러탱크(2) 와 열교환관 수조(12) 에 수돗물이 독립적으로 자동 분리 급수 제어되고 열 교환관(HC) 이 본체(1) 를 대향해 수직 평행을 이루도록 고안 함으로 냉각효율을 극대화(참고: 도 3) 시킬 수 있으므로 냉각수 소모를 줄일 수 있고, 열 교환관에서 배출된 냉각수는 고온으로 에너지 재활용가치가 있으며 냉각수 배출온도가 고온이어도 증류수 배출온도는 냉각수 급수 온도보다 조금더 높은 저온 증류수를 얻을 수 있는(참고: 표 1) 수직형태의 열 교환기를 갖춘 증류수기이다.The present invention maximizes the cooling efficiency by designing the tap water in the boiler tank (2) and the heat exchange tube tank (12) independently independent water supply control and the heat exchange tube (HC) to form a vertical parallel to the body (1) ( Note: Figure 3) can be used to reduce the consumption of cooling water, the cooling water discharged from the heat exchange tube has a high energy recycling value at a high temperature, even if the cooling water discharge temperature is high temperature distilled water discharge temperature is lower than the cooling water feed water temperature of the distilled water A distilled water machine with a vertical heat exchanger that can be obtained (see Table 1).

종래의 열 교환관(HC". 도 5) 은 수평에서 약간 아래로 기울어져 단지 액화된 증류수를 아래로 흐르기 쉽도록 만 제작되어 있어 열교환관 수조(12")에서 냉각효율이 떨어져(참고 : 표 1. 도 6) 많은 량의 냉각수가 소모되며, 많은 량의 냉각수가 유입되어도 배출된 증류수 온도는 높으며(참고 : 표 1) 발명의 증류수기 열교환기에 공급되는 냉각수 량을 종래의 증류수기에 공급하면 종래의 열 교환관 내에 수증기 분산관으로 이송되는 수증기는 액화되지 않고 대부분 가스 배출구를 통해 공중으로 비산된다. The conventional heat exchange tube (HC ". Fig. 5) is inclined slightly downward from the horizontal, and is only manufactured to easily flow down the liquefied distilled water, so that the cooling efficiency is poor in the heat exchange tube tank (12"). 1. FIG. 6) When a large amount of coolant is consumed, even when a large amount of coolant is introduced, the discharged distilled water temperature is high (see Table 1). When the amount of cooling water supplied to the distilled water heat exchanger of the present invention is supplied to a conventional distilled water, Water vapor which is transferred to the water vapor dispersion pipe in the heat exchanger of the gas is not liquefied and is mostly scattered into the air through the gas outlet.

보일러 탱크(2)에서 물이 가열 비등되어 수증기가 수증기 분산관(13)으로 이송될 때 수증기를 액화시키기 위해 필요되는 냉각수를 종래의 증류수기 열교환관에 비해 냉각수 소모가 2분의 1 내지 3분의 2를 절약 할 수 있도록 열교환기수조(12) 에서 열을 효율적으로 흡수하도록 열 교환관(HC) 을 제작하는 기술적 과제이다. When the water is heated and boiled in the boiler tank 2 and the steam is transferred to the steam dispersion pipe 13, the cooling water required to liquefy the water vapor is consumed by one third to three minutes as compared to the conventional distilled water heat exchanger tube. The technical problem is to produce a heat exchange tube (HC) to efficiently absorb the heat in the heat exchanger tank 12 so as to save the 2.

본 발명의 증류수기는 Distilled water of the present invention

증류수저장탱크(22) 위에 본체(1) 가 얹히고 본체 아래 밑받침(1") 있다. 밑받침 위에 파워릴레이(28A. 28B) 와 온도감지센스(29) 가 고정 배치되어 있다. 보일러 탱크(2)는 본체(1)와 결속되고 보일러 탱크 내부에 히터(27) 가 고정 배열된다. 컨트롤 박스(37) 는 본체와 결속되고, 컨트롤 박스 내부에 전자석 밸브 (33A. 33B) 가 고정 배열되어, 보일러급수전자석밸브(33A) 는 엘보와 호스로 수위조절컵(38) 상부 측면에 개재 된 급수파이프(34) 와 연결되고, 열교환기급수전자석밸브(33B)는 엘보와 호스로 열 교환관(HC) 에 부설 된 냉각수 급수구(14) 와 연결된다.A main body 1 is placed on the distilled water storage tank 22 and an underlay (1 ") is provided below the main body. A power relay 28A. 28B and a temperature sensing sense 29 are fixedly disposed on the underlay. Boiler tank 2 Is fixed to the main body 1 and the heater 27 is fixedly arranged inside the boiler tank .. The control box 37 is fixed to the main body and the electromagnet valves 33A. 33B are fixed to the inside of the control box and the boiler water supply is fixed. The solenoid valve 33A is connected to the water supply pipe 34 interposed on the upper side of the level control cup 38 by an elbow and a hose, and the heat exchanger water supply electromagnetic valve 33B is connected to the heat exchanger tube HC by an elbow and a hose. It is connected to the installed coolant water inlet (14).

컨트롤 박스 내부에 부설 된 수위조절컵(38) 에는 당해 내부에 보일러 탱크 수위조절센스(36A) 와 물넘침방지센스(36B) 와 마이크로스위치(35) 를 개재하고 수위조절컵 상부 측면 또는 밑면에 급수파이프(34. 또는 34")를 개재하여 수돗물을 공급한다.The water level control cup 38 placed inside the control box is provided with a boiler tank level control sense 36A, a water overflow prevention sense 36B, and a microswitch 35 inside the water level control cup. Tap water is supplied through a pipe 34. or 34 ".

수위조절컵 밑면에 홀을 내어 파이프(25)를 용접하여 호스(25B) 로 T자이음관 (24) 과 연결하고, T자이음관은 호스(25A)로 보일러급수구(26) 와 연결하여 수위조절컵에 급수된 물이 보일러탱크에 급수된다Holes in the bottom of the water level control cup are welded to the pipe 25 and connected to the T-joint tube 24 with a hose 25B, and the T-joint tube is connected to the boiler water inlet 26 with a hose 25A to adjust the water level. Water supplied to the cup is supplied to the boiler tank

T자이음관(24) 한쪽 끝에는 보일러퇴적수밸브(23) 을 연결한다.One end of the T-joint tube 24 connects the boiler sedimentation valve 23.

보일러탱크(2)와 보일러 뚜껑(3) 사이에 바킹(6B) 을 두고 본체 상단에 클립(8B) 을 고정하여 보일러 뚜껑을 밀착 결속 및 탈 착을 쉽도록 한다. 보일러 뚜껑 내부에 물넘침방지판(40) 을 보일러뚜껑과 일정한 간격의 사이를 띄워 부착하고 보일러탱크에서 물이 끓어 수증기가 압출될 때 물 방울이 같이 흡상되지 못하도록 방지하고 수증기만 압출되도록 한다.Place the baring (6B) between the boiler tank (2) and the boiler lid (3) and secure the clip (8B) on the top of the main body to facilitate the close coupling and detachment of the boiler lid. The water overflow prevention plate 40 is attached to the inside of the boiler lid with a space between the boiler lid and a predetermined interval to prevent water droplets from being sucked together when the water boils in the boiler tank and extrudes only the steam.

보일러뚜껑(3) 과 수증기분산컵(5) 은 수증기 이송관(4)을 사이에 두고 'ㄷ'자 형태로 용접된다.Boiler lid (3) and the steam dispersion cup (5) is welded in the 'c' shape with the steam transfer pipe (4) in between.

열 교환기(THC) 는 열교환관(HC)과 보일러뚜껑(3), 수증기 이송관(4), 수증기분산컵(5), 증류수받이(17)로 구성되어 이를 통칭하여 열 교환기라 하고, 열 교환관(HC) 측면에는 냉각수 급수구(14), 냉각수 배출구(10), 온도센스열감지봉(9) 이 개재 된다. The heat exchanger (THC) is composed of a heat exchanger tube (HC), boiler lid (3), steam transfer pipe (4), steam dispersion cup (5), distilled water receiver (17) collectively referred to as heat exchanger, heat exchanger On the side of the pipe HC, a cooling water supply port 14, a cooling water discharge port 10, and a temperature sensing heat sensing rod 9 are interposed.

증류수받이(17) 에 개재된 증류수배출구(18)에 연결된 호스(19)는, 잔여 가스 흡착을 위해 부설 된 필터(20)와 연통하고 필터 하부에 배출구를 개재하여 증류수 저장탱크(22) 와 연통하고 증류수는 저장탱크에 낙하되어 멎도록 구성된다. The hose 19 connected to the distilled water outlet 18 interposed in the distilled water receiver 17 communicates with the filter 20 installed for adsorption of residual gas and communicates with the distilled water storage tank 22 through an outlet at the bottom of the filter. And distilled water is dropped into the storage tank and condensed.

본 발명의 효과는 냉각수 절약으로 얻는 절수 효과와 고온으로 배출되는 냉각수 재활용으로 인한 에너지 절약효과가 있다.The effect of the present invention is an energy saving effect due to the water saving effect obtained by saving the cooling water and the recycling of the cooling water discharged at a high temperature.

그 효과를 알기 위해 실험 준비는 본체(1) 1대에 동일재료와 크기로 제작된 종래의 열 교환관[도 5]과 발명의 열 교환관[도 3]을 준비한다.In order to know the effect, the experimental preparation prepares a conventional heat exchanger tube [FIG. 5] and a heat exchanger tube [FIG. 3] of the invention made of the same material and size in one main body (1).

실험 조건은 냉각수 유입 온도를 같도록 하게 하기 위해 같은 시간대에 실험한다.Experimental conditions are tested at the same time to ensure that the coolant inlet temperature is the same.

실험 방법은 Experimental method

본체(1)의 보일러(2)에 장착된 히터(27) 용량의 미세한 차이로 수증기 발생에 영향을 미치는 것을 없애기 위해 동일한 본체(1)에 고안의 열 교환관(HC)과 종래의 열 교환기(HC")을 교대로 결합하여 증류수를 생산한다.The heat exchanger tube HC and the conventional heat exchanger (H) of the present invention are installed in the same main body 1 in order to eliminate the influence of water vapor generation due to the slight difference in the capacity of the heater 27 mounted on the boiler 2 of the main body 1. HC ") are alternately combined to produce distilled water.

정확한 측정을 위해 증류수 생산이 시작되고 조금 지난 후 증류수기 본체(1) 온도가 일정해 질 때 측정을 시작한다.For the sake of accurate measurement, a short time after the start of distilled water production, the measurement starts when the temperature of the distilled water main body 1 becomes constant.

증류수 받을 용기는 온도 변화를 최소화하기 위해 도자기 컵으로 하고 수온을 측정하는 온도계는 막대 온도계를 사용하여 측정한다. 용기의 외부 온도에 변화를 덜 받도록 용기 바깥 밑바닥에는 스치로폼을 바친다. Distilled water containers are porcelain cups to minimize temperature changes. Thermometers measuring water temperature are measured using a rod thermometer. Styrofoam is applied to the bottom of the container so that it is less affected by the outside temperature of the container.

* 발명의 열 교환기와 종래의 열 교환기에서 얻은 결과는 다음의 [표 1]과 같다.* The results obtained in the heat exchanger of the present invention and the conventional heat exchanger are shown in Table 1 below.

구 분 division 유입 냉각수Inlet coolant 온도Temperature 배출 냉각수Exhaust coolant 온도Temperature 배출된 증류수Discharged distilled water 온도Temperature 냉각수 배출량Cooling water discharge 발명한 증류수기의 열교환기Heat exchanger of invented distilled water 21℃ 21 ℃ 83℃ 83 ℃ 24℃ 24 ℃ 21300 cc /h 21300 cc / h 종래 증류수기의 열교환기Heat exchanger of conventional distilled water 21℃ 21 ℃ 43℃ 43 ℃ 45℃ 45 ℃ 65400 cc/h(일반적으로사용할 때 냉각수 공급량임.) 65400 cc / h (typical coolant supply when used) 21℃ 21 ℃ 55℃ 55 ℃ 49℃ 49 ℃ 39000 cc/h(냉각수양을 더이상 제한하면 스팀이 액화되지않음.) 39000 cc / h (No longer liquefied steam if the cooling water is restricted) 실험에 사용한열교환기의 재원및 스팀 발생장치의 사양.(두 열 교환기의 재원은 동일 함) The source of the heat exchanger used in the experiment and the specification of the steam generator (the source of the two heat exchangers is the same). ˚열 교환관(HC). (HC") 크기 : 길이- 205 mm. 외경- 75 mm˚스팀분산관(13). (13") 크기 : 길이- 195 mm. 내경 - 12 mm˚스팀분산관(13) 배열 방법 : 열 교환기와 같은 방향으로 직선 배열˚열 교환관(HC) 내부에 들어 있는 수증기 분산관(13) 개수 : 7개˚히터 소모 전류: 1.8 kw/h.˚히터 전압 : 220v. 60Hz˚냉각수 : 지하수˚측정방법: 10분 씩 2회로 하여 평균으로 산정 함(영점이하 반올림)* 냉각수 배출량은 1시간 배출량으로 환산 함. ˚Heat exchanger tube (HC). (HC ") Dimensions: Length-205 mm. Outer diameter-75 mm˚ steam dispersion tube (13). (13") Dimensions: Length-195 mm. Bore size-12 mm˚ Steam Dispersion Tube (13) Arrangement Method: Straight array in the same direction as the heat exchanger˚ Steam Dispersion Tube (HC) inside the heat exchanger tube (13) Number: 7˚ Heater Current consumption: 1.8 kw heater voltage: 220v. 60Hz˚Cooling Water: Groundwater ° Measuring Method: Calculated as average by 2 times every 10 minutes (rounding down to zero) * Cooling water discharge is converted into 1 hour discharge.

위의 [표 1]에서 보는바와 같이 냉각수가 배출될 때 고온임에도 불구하고 발명의 열 교환관(HC)에서 생산된 증류수의 온도가 종래의 열 교환관(HC")에서 얻은 증류수의 온도 보다 약 반정도 낮으며, 냉각수의 절수 효과는 약 2배에서 3배의 절수 효과를 얻는다.As shown in Table 1 above, the temperature of the distilled water produced in the heat exchanger tube (HC) of the invention despite the high temperature when the coolant is discharged is about the temperature of the distilled water obtained from the conventional heat exchanger tube (HC "). About half lower, the water saving effect of cooling water is about 2 to 3 times.

발명의 열 교환관(HC)와 종래의 열 교환관(HC")에서 나오는 결과를 쉽게 비교 분석하려고 증류수 온도 또는 냉각수 배출 온도를 기준으로 정하여 비교하려고 하였으나 고안의 열 교환관의 냉각 효율이 월등히 높아 기준을 정하지 못하였다.In order to easily compare the results from the heat exchanger tube (HC) and the conventional heat exchanger tube (HC) of the present invention, the distilled water temperature or the coolant discharge temperature was determined based on the comparison, but the cooling efficiency of the designed heat exchanger tube was much higher. No criteria were set.

발명의 열 교환관에서 생산된 증류수의 온도(24℃)를 기준으로 하기 위해 종래의 열 교환관에 연결 된 수도 밸브를 완전히 열어서 냉각수를 열 교환관에 냉수를 빠르게 순환시켜도 종래의 열 교환관에서 생산된 증류수의 온도가 39℃ 이하로 내려가지 않아서 증류수 온도로 기준을 정하는데 실패했다. 이 때 소비되는 냉각수의 양은 너무 많아 측정하지 않았다.In order to reference the temperature (24 ° C) of the distilled water produced in the heat exchanger tube of the present invention, the water valve connected to the conventional heat exchanger tube is completely opened so that the cold water can be rapidly circulated through the heat exchanger tube. The temperature of the produced distilled water did not drop below 39 ° C., which failed to set the standard as the distilled water temperature. At this time, the amount of cooling water consumed was too large and was not measured.

그 다음으로 종래의 열 교환관에서 생산된 증류수의 온도(43℃)를 기준으로 정하고 발명의 열 교환관에 연결된 수도 밸브를 돌려서 수돗물 양을 조절하여 종래의 열 교환관에서 생산된 증류수의 온도(43℃)와 같이 맞추려고 했으나 실패했다. 발명의 열 교환관에 냉각수를 거의 공급되지 않도록 하면 증류수의 온도가 60℃ 정도로 올라가면서 수증기가 액화되지 않고, 수도 밸브를 조금만 열어서 냉각수를 공급하면 증류수 온도가 30℃ 이하로 떨어진다. 그래서 일반적으로 가정에서 증류수기를 사용할 때처럼, 냉각수를 최대한 줄이는 방법으로 하여 얻은 결과를 위의 도표로 나타낸 것이다.Next, the temperature of the distilled water produced in the conventional heat exchange tube was adjusted based on the temperature of the distilled water produced in the conventional heat exchange tube (43 ° C.) and the tap water connected to the inventive heat exchange tube to adjust the amount of tap water. 43 ° C.), but failed. When the cooling water is hardly supplied to the heat exchanger tube of the present invention, the temperature of the distilled water rises to about 60 ° C. and water vapor is not liquefied. When the cooling water is supplied only by opening the water valve slightly, the temperature of the distilled water drops to 30 ° C. or lower. So, in general, as in the case of using distilled water at home, the results obtained by the method of reducing the cooling water as much as possible are shown in the above chart.

그리고 발명의 열 교환관에서 배출되는 냉각수의 온도는 위의 표에서 비교 된 것처럼 고온이므로 배출되는 물을 보온 저장 탱크에 보관하여 온수로 사용 할 수 있어 에너지 재활용 효과와 절수효과를 동시에 얻을 수 있다.And since the temperature of the coolant discharged from the heat exchanger tube of the invention is high temperature as compared in the above table, the discharged water can be stored in a warm storage tank to be used as hot water to obtain energy recycling effect and water saving effect at the same time.

도 1 - 본 고안의 앞에서 본 사시도1-perspective view of the present invention

도 2 - 본 고안의 내부를 단면으로 나타낸 세부도Figure 2-Detailed view showing the inside of the subject innovation in cross section

1 : 본체 1" : 밑받침 2 : 보일러 탱크1: Body 1 ": Underlay 2: Boiler tank

3 : 보일러 뚜껑 4 : 수증기 이송관 5 : 수증기 분산컵3: boiler lid 4: steam transfer pipe 5: steam dispersion cup

6A.6B : 바킹 7A.7B : 모양의 수증기분산컵 가장자리6A.6B: Barking 7A.7B: Shaped vapor dispersion cup edge

8A.8B : 클립 9 : 온도센스열감지봉(소켓)8A.8B: Clip 9: Temperature Sense Thermal Sensor Rod (Socket)

10 : 냉각수배출구(소켓) 11 : 호스 10: cooling water discharge port (socket) 11: hose

12 : 열 교환관 수조. 13 : 수증기 분산관 12: Heat exchanger tank. 13: water vapor dispersion pipe

14 : 냉각수급수구(소켓) 15A. 15B : 수조판 14: Cooling water supply port (socket) 15A. 15B: Countertop

16 : 가스배출구(파이프) 17 : 증류수받이 16 gas outlet (pipe) 17 distilled water receiver

18 : 증류수배출구 19 : 호스(증류수배출) 18: distilled water outlet 19: hose (distilled water discharge)

20 : 필터 21 : 증류수저장탱크센스 20 filter 21 distilled water storage tank sense

22 : 증류수저장탱크 23 : 퇴적수배출밸브 22: distilled water storage tank 23: sediment discharge valve

24 : T자형이음관 25 : 수위조절컵 배수파이프24: T-shaped pipe 25: water level control cup drainage pipe

25A.25B : 호스 26 : 보일러급수파이프 25A.25B: Hose 26: Boiler feed pipe

27 : 히터 28A.28B : 파워릴레이27: heater 28A.28B: power relay

29 : 온도감지센스(바이메탈) 30 : 증류수배출콕크29: temperature sensing sense (bimetal) 30: distilled water discharge cock

31 : 호스(냉각수급수) 32 : T자형피칭31: Hose (cooling water supply) 32: T-shape pitching

33A : 전자석밸브 33B : 전자석밸브33A: Electromagnet Valve 33B: Electromagnet Valve

34. 34″ : 급수파이프 35 : 마이크로스위치34. 34 ″: Water feed pipe 35: Micro switch

36A : 보일러수위조절센스 36B : 물넘침방지센스36A: Boiler water level control sense 36B: Water overflow prevention sense

37 : 컨트롤박스 38 : 수위조절컵37: control box 38: level control cup

39 : 센스고정대 40 : 물튀김방지판39: sense mount 40: water splash prevention plate

41 : 휴즈홀더 42 : 푸시버턴 41: fuse holder 42: push button

43 : 타이머 44 : 환기구43: timer 44: ventilation holes

45 : 전원스위치 46 : 전원 연결 표시램프45: power switch 46: power connection indicator

47 : 히터 가열 표시램프 HC : 열 교환관 47: heater heating indicator HC: heat exchanger tube

HTC : 열 교환기[보일러 뚜껑(3). 수증기 이송관(4). 수증기HTC: Heat exchanger [boiler lid (3). Water vapor transport pipe (4). vapor

분산컵(5), 열 교환관(HC). 증류수 받이(17) 를 통칭 함]Dispersion Cup (5), Heat Exchange Tube (HC). Distilled water receiver (17) collectively]

도 3 - 발명의 열교환관 수조(12) 에서 수증기 분산관(13) 의 열을 흡수하는 모습을 색체로 나타낸 세부도Figure 3-Detailed view showing in color the state of absorbing the heat of the steam dispersion pipe 13 in the heat exchange tube tank 12 of the invention

도 4 - 종래의 열교환기4-conventional heat exchanger

HC" : 종래의 열 교환관 12" : 종래의 열교환관수조 HC ": conventional heat exchanger tube 12": conventional heat exchanger tube

13" : 종래의 열교환관 13 ": conventional heat exchanger tube

도 5 - 종래의 열교환관수조 (12") 에서 수증기 분산관 (13") 의 열을 흡수하는 모습을 색체로 나타낸 세부도 Fig. 5-A detailed view showing in color the state of absorbing the heat of the water vapor dispersion pipe 13 "in the conventional heat exchange tube water tank 12".

Claims

Heat exchanger (HTC) to the boiler lid (3), the boiler lid (3), steam transfer pipe (4), steam dispersion cup (5), heat exchanger tube (HC), distillation receiver (17) to be produced in a vertical form facing the boiler body (1) The subdivided parts are combined and called collectively called heat exchanger (HTC), and the materials are all made of SUS 304 [part (water vapor dispersion pipe) is SUS 316], the welding is made of 100% argon welding, and the barking is made of silicon material.

The boiler lid (3) is shaped to fit the top of the cylindrical boiler tank (2) to form a shape (aka Shibori) .The lid edge is rounded and the bark contact is rounded. It is flat with 18mm width and the shape of the next part is about 15 ° toward the center. The hole is 32mm in diameter from the center of the hole and the outside hole has a diameter of 31.8mm. The airtight weld was made vertical, and the stainless steel pipe having an outer diameter of 31.8mm and a length of 70mm on the other side of the elbow was hermetically welded to be flush with the surface of the boiler lid (3) to form a steam feed pipe (4). On the opposite side of the part, another elbow of the same size is hermetically welded in the same direction as the elbow welded first to hermetically seal the elbow, pipe and another elbow. The adjacent shape forms a shaped 'c'.

Later on the opposite side of the welded elbow, the vapor dispersion cup 5 is hermetically welded.

The steam dispersing cup (5) is a disc with a diameter of 110.3 mm when the plate is floated to make a shape. Make a groove (7A) shaped, but make a seat for the silicon baring (6A) with a depth of 3mm and a width of 4mm, and after the groove, the width of 8mm is flat so that it is perpendicular to the folded edge, and then the dome shape toward the center. Elute in a direction opposite to the edge folded down, and make a hole of 32mm diameter in the center of the eluted part, and in the hole, airtight weld with the elbow end welded from the boiler lid described above. The steam dispersion cup (5) and the boiler lid (3) should be parallel to each other horizontally from the side.

The heat exchange tube (HC), which is bound to the water vapor dispersion cup (5), is made of a sten pipe having an outer diameter of 76.3 mm, a length of 150 mm and a thickness of 1.1 mm, and the steam dispersion tube 13 to be arranged therein has an outer diameter of 12.7 mm, a length of 138 mm, and a thickness. In arranging 7 stainless steel pipes at regular intervals, the arrangement method creates a stainless steel plate (hereinafter referred to as a water tank (15A, 15B)) which can be sealed by hermetically welding the drilled surfaces on both sides of the heat exchanger tube. When making 7 holes with a diameter of 12.7mm to be welded by inserting the steam dispersion pipe 13 into this plate, make one hole in the center of the tank and 6 holes at one quarter of the tank's diameter. Serve one by one.

When drilling holes in the water plate, use a press mold to make the baring (Note: It means that the hole is raised slightly when viewed from the side.-To weld smoothly when welding pipe) To make it easier to weld when airtight welding one by one on both sides of the heat exchanger tube (HC), the heat sink plate edge-5 mm so that the corners are perpendicular to the baring direction of the bath plate- When welding with the tube edge surface, the water tank plate is lowered by 2mm for airtight welding. When welding, the hole drilled on both sides is vertically aligned so that the center of the water vapor distribution pipe 13 can be well fitted and welded.

Seven water vapor distribution pipes 13 are inserted into the perforated holes of the water tank plates 15A. 15B to be hermetically welded, and a space is formed between the heat exchange tube and the water vapor distribution pipe to form the water tank 12.

Outside the heat exchanger tube (HC), three holes are made to be introduced into the sealed water tank (12), and one hole below each 20mm at each end of the heat exchanger tube can be used to open a "1/4 sized stainless steel socket." When the socket is airtightly welded to the drilled hole, weld it in the form of embedding.The remaining 1 hole of the 3 holes is on the left side of the opened socket (note: (9) (10) shown in Fig. 2 is not schematic). Shown below]] Weld-tighten the socket in the form of a hole by making a hole for opening a 1/8 size socket at a 25mm center distance.

One quarter of the three holes outside the heat exchanger tube is located at the bottom when assembled as a coolant inlet 14, and one quarter of the other two is the coolant outlet 10 And the "1/8 socket opened next to it is airtightly fixed to the temperature sensing heat sensing rod 9 (hereinafter referred to as the heat sensing rod) and is directed upward when assembled.

The portion to be bound on both sides of the heat exchange tube (HC), the side having the heat sensing rod (9) and the cooling water discharge port (10) is bound with the steam dispersion cup (5), the side with the cooling water supply port (14) Bound with (17).

The edge of the distillation receiver 17, the groove 7B to be fitted with the silicon baring 6B, and the part eluting in the shape of a dome are made in the same shape as the vapor dispersion cup 5, and the shape of the dome is 6 mm in diameter at the side of the side. Make a hole and weld one end of the 6mm outer diameter and 65mm length stainless steel pipe to the hole, but hermetically weld the pipe to be parallel to the upper side of the edge of the distilled water receiver. Molding treatment to facilitate the discharge of gas generated in the production of distilled water.

Rotating the clips on both sides of the heat exchanger tube, attaching six to each of the three to tightly bind the steam dispersing cup 5 and the distillation receiver 17.

The heat exchange tube HC is bound to the boiler lid 3, the steam transfer tube 4, the steam dispersing cup 5, and the distilled water receiver 17 to bind to the distilled water boiler tank 2. A heat exchanger characterized in that the distilled water main body (1) is made to face a vertical parallel form.

The outer surface of the distilled water receiver 17 of claim 1 is welded in parallel to the edge surface of the 6 mm long 65 mm stainless steel pipe 16, and the welded part is molded so as to be 90 ° toward the edge of the distilled water receiver 20 mm from the starting point. A heat exchanger, characterized in that the gas outlet is formed by treatment.

The 1/8 socket is opened at the center space 25mm position next to the left side of the cooling water outlet 10 opened in the heat exchange tube HC of claim 1, and the air-tight welding of the heat sensing rod 9 is sealed by airtight welding. Heat exchanger characterized in that it is possible.