KR20050082892A - Establishmant method of producting plan when vessel is constructed - Google Patents

Establishmant method of producting plan when vessel is constructed Download PDF

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KR20050082892A
KR20050082892A KR1020040011500A KR20040011500A KR20050082892A KR 20050082892 A KR20050082892 A KR 20050082892A KR 1020040011500 A KR1020040011500 A KR 1020040011500A KR 20040011500 A KR20040011500 A KR 20040011500A KR 20050082892 A KR20050082892 A KR 20050082892A
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권영구
이병모
임영섭
박익진
조준영
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대우조선해양 주식회사
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Abstract

본 발명은 선박 건조 시 생산 계획 수립 방법에 관한 것으로서, 보다 상세하게는 선박 수주 후 TOP-DOWN 방식으로 계획을 수립하지 않고, 외주 구매 품목, 물량과 자체생산 품목에 대한 세부 지원생산의 년간 계획을 수립하여 이에 따른 세부 실행 계획을 지원 생산 부서에서 분석하고 사업 계획 주관 조직으로 송부하여 현실성있는 사업 계획을 세울 수 있도록 한 선박 건조 시 생산 계획 수립 방법에 관한 것이다.The present invention relates to a method of establishing a production plan when a ship is constructed, and more specifically, does not establish a plan in a top-down manner after a ship order, and details the annual plan of outsourcing purchased items, detailed support production for the quantity and in-house produced items. It is about how to establish a production plan when ships are built so that the detailed production plan can be analyzed by the supporting production department and sent to the project planning organization to create a realistic business plan.

본 발명의 목적은, 외주 구매 품목, 물량과 자체생산 품목에 대한 세부 지원생산의 1년간 계획을 수립할 때 블록별, 공종별, 행동단계별로 형성된 가공비 CG를 사용하여 수립하고, 이에 따른 세부 실행 계획을 지원 생산 부서에서 분석하고 사업 계획 주관 조직으로 송부하여 현실성있는 생산 계획을 세울 수 있도록 구성한 선박 건조 시 생산계획 수립 방법을 제공함에 있다.The purpose of the present invention is to establish a one-year plan of subsidiary purchase items, quantities and in-house-produced items using processing cost CG formed by block, type, and action stage, and detailed execution plan accordingly. Is to provide a production planning method for ship construction that is configured to analyze realistically and send it to the project planning organizing organization.

상기한 목적을 실현하기 위하여 사업계획 지침서에 따라 장기 계획인 선표를 작성함과 아울러 상기한 선표 및 부서별/공종별로 미리 서버 컴퓨터에 저장되어 있는 가공비 CG에 따라 기준 계획을 작성하는 단계와,In order to achieve the above-mentioned objectives, the method of preparing the reference plan according to the business plan guideline, and the reference plan according to the above-mentioned reference mark and the processing cost CG stored in the server computer in advance by department and department,

상기한 기준 계획의 수립 후 생산의 세부달성대책을 수립하는 단계와,Establishing detailed production measures after establishment of the above-mentioned reference plan;

상기한 기준 계획의 수립 후 전사적으로 현행 시나리오의 지원을 위한 구매/생산 품목을 각 부서별/공종별로 결정하여 구매 품목의 재료비 산출 및 자체 생산 계획을 수립하는 단계와, After the establishment of the above-mentioned reference plan, the company decides purchase / production items for each department / type of work to support the current scenario in the enterprise, and calculates the material cost of the purchased items and establishes its own production plan;

자체 생산 계획이 수립되면 이를 위해 필요한 인력 계획을 수립함과 아울러 생산되는 품목들의 가공비를 산출하고 상기한 구매 품목과 함께 자료로 활용하면서 전사적인 지원 생산에 따른 년간 생산 계획을 수립하는 단계와,If a production plan is in place, it is necessary to establish manpower plan for the production process, calculate the processing cost of the produced items, and use it as the data together with the purchased items, and establish the annual production plan according to the company-wide support production.

상기한 지원을 위한 년간 사업 계획 및 기준 계획에 따른 세부달성대책을 이용하여 생산 계획을 수립하는 것을 특징으로 한다.It is characterized by establishing a production plan using the detailed achievement measures according to the annual business plan and the reference plan for the above support.

Description

선박 건조 시 년간 생산계획 수립 방법{Establishmant method of producting plan when vessel is constructed}Establishmant method of producting plan when vessel is constructed}

본 발명은 선박 건조 시 년간 생산 계획 수립 방법에 관한 것으로서, 보다 상세하게는 선박 수주 후 TOP-DOWN 방식으로 계획을 수립하지 않고, 외주 구매 품목, 물량과 자체생산 품목에 대한 세부 지원생산의 년간 계획을 수립하여 이에 따른 세부 실행 계획을 지원 생산 부서에서 분석하고 사업 계획 주관 조직으로 송부하여 현실성있는 사업 계획을 세울 수 있도록 한 선박 건조 시 년간 생산 계획 수립 방법에 관한 것이다.The present invention relates to a method of establishing a yearly production plan at the time of ship construction, and more specifically, the annual plan of detailed subsidiary production for outsourcing purchased items, quantity and self-produced items without establishing a plan in a top-down manner after the ship order. To establish the annual production plan for ship construction, which can analyze the detailed action plan accordingly, send it to the supporting production department, and send it to the project planning organization to create a realistic business plan.

일반적으로, 선박을 건조하기 위해서는 수주된 선박의 종류별(상선, 특수선등), 크기별(배수량)등에 따라 영업 설계를 시작함과 아울러 생산 계획에서 대일정 계획을 수립하게 된다.In general, in order to build a ship, a business plan is started according to the type of vessel (commercial vessel, special vessel, etc.), size (drainage), etc., and a large schedule is established in the production plan.

영업 설계가 수립되면 상세 설계를 함과 아울러 이에 따른 구매 일정을 수립하고, 다시 상기한 구매 일정과 연동하도록 중일정 계획을 수립하게 된다.Once the sales design is established, the detailed design, the purchase schedule according to the above, and the mid-schedule plan are established to link with the purchase schedule.

상세 설계 및 중일정 계획이 수립되면 다시 생산에 필요한 생산 설계를 함과 아울러 생산에 필요한 소일정 계획을 부서별, 공종별로 수립함과 아울러 구매 자재가 입고됨과 아울러 생산을 실행하게 되는 것이다.Once the detailed design and mid-schedule plan are established, it will produce the production design necessary for production again, establish the small schedule plan necessary for production by department and sector, receive the purchased materials and execute the production.

상기한 년간 생산 계획의 수립은 도3에 도시된 바와 같이 미리 설정되어 있는 사업 계획 수립 지침서를 통해서 장기간의 계획인 선표(대일정)를 작성한 상태에서, 다시 이를 세분화한 중일정 계획(1년)을 수립하게 된다.The above-mentioned production plan for the year is a mid-schedule plan (one year), which is further subdivided in the state of making a long-term plan (large schedule) through a pre-set business planning guide as shown in FIG. Will be established.

상기한 중일정 계획을 세운 후에는 다시 인력, 재료, 설비등의 사용 및 각 부서별 세부 계획에 관련된 세부달성계획을 수립하게 되는 바, 이는 투자/인력 운용등에 중점을 두고 수립하게 된다.After establishing the above-mentioned mid-term schedule, detailed plan related to the use of manpower, materials, facilities, etc. and detailed plans of each department will be established. This will be focused on investment / manpower operation.

이때, 상기한 세부달성계획을 세울 때는 중일정 계획에서 수립된 계획에 맞춰서 각호선별, 공종별 물량, 시수에 준하여 계획을 수립하게 된다.At this time, when establishing the detailed achievement plan, the plan is established based on the quantity of each ship, the type of work, and the number of hours in accordance with the plan established in the middle schedule.

세부달성계획이 수립되면 이를 근거로 전체적인 생산 계획을 수립하게 되는 바, 상기한 중일정 계획을 수립할 때에는 각각의 건조 대상인 호선별 목표 시수를 확정하게 된다.When the detailed achievement plan is established, the overall production plan is established based on this. When establishing the above-mentioned mid-scheduling plan, the target time for each ship to be built is determined.

그러나, 상기한 바와 같이 생산계획을 수립할 때 각각의 부서별/공종별로 수립된 중일정 수립시의 결과인 시수, 물량만을 활용하게 되면, 물량과의 연동 관계가 없을 뿐만 아니라 TOP-DOWN 방식으로 사업 계획을 수립하게 됨으로써, 현실성이 미흡한 사업계획을 수립하게 되는 문제점이 있다.However, when the production plan is established as described above, if only the number of hours and volumes, which are the result of the middle schedule established by each department / sector, is utilized, there is no linkage relationship with the quantity and the project is based on the TOP-DOWN method. By establishing a plan, there is a problem of establishing a business plan that is not realistic.

즉, 중일정계획을 수립하고 다시 이를 부서별/공종별/행동단계별로 세분화하여 세부 계획을 세울 때 단순히 시수와 물량만을 근거로 하기 때문에, 이를 통한 생산 계획이 정확하지 않게 되고, 이로 인해 현실성이 없게 되는 것이다.In other words, when establishing a mid-schedule plan and subdividing it into departments, sectors, and behavioral stages to make detailed plans based only on the time and quantity, the production plan is not accurate, which leads to impracticality. will be.

또한, 생산 계획의 수립 후 이를 직접 적용하여 선박을 건조할 때 현실성이 미비하기 때문에, 결과적으로 선박 건조시의 효율성 저하등의 요인이 되고 선박 건조 비용의 상승이 발생되는 문제점이 있다.In addition, since the practicality is insufficient when the ship is built by directly applying it after the establishment of the production plan, as a result, there is a problem that the efficiency of the ship building is lowered and a rise in the ship construction cost occurs.

따라서, 본 발명의 목적은 상기한 문제점을 해결하기 위한 것으로서, 외주 구매 품목, 물량과 자체생산 품목에 대한 세부 지원생산의 1년간 계획을 수립할 때 블록별, 공종별, 행동단계별로 형성된 가공비 CG를 사용하여 수립하고, 이에 따른 세부 실행 계획을 지원 생산 부서에서 분석하고 사업 계획 주관 조직으로 송부하여 현실성있는 사업 계획을 세울 수 있도록 구성한 선박 건조 시 사업계획 수립 방법을 제공함에 있다.Accordingly, an object of the present invention is to solve the above-mentioned problems, the process cost CG formed by block, type, and action step when establishing a year-long plan of detailed support production for outsourcing items, quantities and self-produced items It provides a method of establishing a business plan for ship construction, which is configured to establish a realistic business plan by analyzing the detailed execution plan accordingly, and analyzing the detailed execution plan by the supporting production department and sending it to the project planning organization.

상기한 목적을 실현하기 위하여 사업계획 지침서에 따라 장기 계획인 선표를 작성함과 아울러 상기한 선표 및 부서별/공종별로 미리 서버 컴퓨터에 저장되어 있는 가공비 CG에 따라 기준 계획을 작성하는 단계와,In order to achieve the above-mentioned objectives, the method of preparing the reference plan according to the business plan guideline, and the reference plan according to the above-mentioned reference mark and the processing cost CG stored in the server computer in advance by department and department,

상기한 기준 계획의 수립 후 생산의 세부달성대책을 수립하는 단계와,Establishing detailed production measures after establishment of the above-mentioned reference plan;

상기한 기준 계획의 수립 후 전사적으로 현행 시나리오의 지원을 위한 구매/생산 품목을 각 부서별/공종별로 결정하여 구매 품목의 재료비 산출 및 자체 생산 계획을 수립하는 단계와,After the establishment of the above-mentioned reference plan, the company decides purchase / production items for each department / type of work to support the current scenario in the enterprise, and calculates the material cost of the purchased items and establishes its own production plan;

자체 생산 계획이 수립되면 이를 위해 필요한 인력 계획을 수립함과 아울러 생산되는 품목들의 가공비를 산출하고 상기한 구매 품목과 함께 자료로 활용하면서 전사적인 지원 생산에 따른 년간 사업 계획을 수립하는 단계와,Once the production plan is established, it is necessary to establish manpower plan for this purpose, calculate the processing cost of the produced items and use them together with the purchase items as described above, and establish the annual business plan according to the company-wide supportive production.

상기한 지원을 위한 년간 사업 계획 및 기준 계획에 따른 세부달성대책을 이용하여 사업 계획을 수립하는 것을 특징으로 한다.It is characterized by establishing a business plan using the detailed achievement measures according to the annual business plan and the standard plan for the above support.

도1은 본 발명에 따른 선박 건조 시 가공비 CG의 생성예를 도시한 블록도로서, 예를 들어 조립1과에서의 코스트 제네레이터(CG) 생성예를 설명하면, 먼저 조립1과에서 송선 조립 단계의 WBS(WORK BLOCK STRUCTURE)요소를 생성하여 클라이언트 컴퓨터를 통해 서버 컴퓨터에 저장하게 된다.FIG. 1 is a block diagram showing an example of generating a processing cost CG when a ship is constructed according to the present invention. For example, an example of generating a cost generator (CG) in assembly 1 will be described. The WBS (WORK BLOCK STRUCTURE) element is created and stored in the server computer through the client computer.

즉, 조립1과의 WBS 명칭을 101블럭으로 지정한 상태에서, 조립1과의 송선 단계 WBS 요소의 고유번호를 "90401"로 부여하며, 행동단계를 "20", CG시수를 "단위당 30", 코스트 센터는 "조립1과", 작업센터는 "3DS SHOP", 행동형태는 "평블럭"으로 생성하여, 조립1과의 전체 WBS 블록인 101블럭에서, 보다 상세하게 구분된 송선단계의 WBS 요소를 만들어 서버 컴퓨터에 저장하게 되는 것이다.That is, in the state where the WBS name of the assembly 1 is designated as 101 block, the unique number of the WBS element of the transmission step with the assembly 1 is designated as "90401", the action stage is "20", the CG time is "30" per unit, The cost center is "Assembly 1", the work center is "3DS SHOP", and the action type is "flat block". In the 101 block, which is the entire WBS block of assembly 1, the WBS element of the transmission stage is further divided. Will be created and stored on the server computer.

송선단계의 WBS 요소가 생성되면 송선 단계에서의 CG 테이블을 생성하게 되는 바, 이는 WBS 요소에 해당하는 고유번호 90401과 행동단계 20을 입력한 후, CG 코드를 작업 단계별로 입력하고, CG 물량변수인 길이, 중량, 재질등을 입력하게 된다. When the WBS element of the transmission stage is created, a CG table is created in the transmission stage. After inputting the unique number 90401 and the action stage 20 corresponding to the WBS element, input the CG code by the work step, and the CG quantity variable Enter the length, weight, material, etc.

물론, 상기한 WBS 요소에서 생성된 시수는 서버 컴퓨터에 저장되어 있는 소정 프로그램에 의해 자동적으로 입력되도록 하는 것인 바, CG 테이블에 CG시수가 "단위당 30"으로 입력된다.Of course, the time generated in the WBS element is to be automatically input by a predetermined program stored in the server computer, the CG time is entered as "30 per unit" in the CG table.

CG 테이블이 WBS 요소에 관련하여 입력되면, 조립1과에서의 비용/시수 총량을 계산해야 하는 바, 2가지 WBS 요소(평블럭, 곡블럭)만을 예로 들면, 평블럭과 곡블럭의 시수 총량과 수량당 원가를 곱해서 가공비를 구한 후, 이를 더해서 조립1과의 전체의 가공비 CG(400,000원)를 구하게 된다.When the CG table is entered in relation to the WBS element, the total cost / hour amount in Assembly 1 should be calculated. For example, only the two WBS elements (flat block and tune block) can be used. After multiplying the cost per quantity to obtain the processing cost, it is added to obtain the total processing cost CG (400,000 won) with Assembly 1.

또한, 조립1과의 전체 시수(단위당 300)을 구할 수 있게 되는 바, 결과적으로 종래에는 중일정 계획 수립시에 수작업으로 생성된 물량, 시수를 중심으로 일정계획을 수립하였지만, 본 발명에서는 동일한 재료라도 각 부서별/공종별로 상이하게 되는 가공비 CG를 적용하여 일정 계획을 수립함으로써, 정확하고 효용성이 높은 일정 계획 수립이 가능하게 되는 것이다.In addition, it is possible to obtain the total number of hours (300 per unit) with the assembly 1, as a result, in the prior art, although the schedule was established centering on the quantity and time generated manually by the middle schedule, the same material in the present invention Even if the schedule is set by applying the processing cost CG, which is different for each department / sector, it is possible to establish an accurate and highly efficient schedule plan.

상기한 바와 같이 생성된 가공비 CG를 사용하여 일정 계획을 수립하게 되면 이는 도2에 도시된 바와 같이 사업 계획을 지침서에 따라 수립한 후, 장기 계획인 선표를 작성하게 된다.When the schedule plan is established using the processing cost CG generated as described above, the plan is established according to the guidelines as shown in FIG.

선표를 작성하게 되면 상기한 가공비 CG를 사용하여(서버 컴퓨터에 가공비 CG를 입력하여 미리 저장된 프로그램에 의해 가공비 CG를 기준 계획에 적용) 각 부서별/공정별 기준 계획을 수립하게 되고, 상기한 기준 계획이 수립되면 이를 기준으로 생산의 세부달성대책을 수립하게 되는 바, 상기한 생산의 세부달성대책을 통해 사업 계획을 수립하게 되는 것이다. When the drawing is completed, the processing cost CG is used (the processing cost CG is input to the server computer and the processing cost CG is applied to the reference plan by a pre-stored program). If this is established, the detailed achievement measures of production are established based on this, and the business plan is established through the detailed achievement measures of the production.

또한, 상기한 기준 계획이 수립되면 이를 통해 전사적으로 현행 시나리오의 지원을 위한 구매/생산 품목을 각 부서별/공종별로 결정하게 되는 바, 상기한 품목 결정에 따라 구매 품목의 재료비를 산출하고, 자체 생산 계획을 수립하게 된다.In addition, when the above-mentioned reference plan is established, through this, the company decides purchase / production items for each department / type for support of the current scenario, and calculates the material cost of the purchased items according to the above-described item, and produces them in-house. Develop a plan.

자체 생산 계획이 수립되면 이를 위해 필요한 인력 계획을 수립함과 아울러 생산되는 품목들의 가공비를 산출함과 아울러 상기한 구매 품목과 함께 자료로 활용하면서 전사적인 지원 생산에 따른 년간 사업 계획을 수립하게 된다.Once a production plan is in place, it is necessary to establish a manpower plan necessary for this, calculate the processing cost of the produced items, and use it as a data together with the purchased items as described above, and establish an annual business plan according to the company-wide supportive production.

즉, 상기한 가공비 CG를 이용한 기준 계획에 따라 생산 계획을 수립함과 아울러 상기한 기준 계획에 전사적으로 현행 진행되는 시나리오를 지원하기 위한 구매, 생산을 별도로 설정하여, 상기한 사업 계획 및 지원 생산, 구매 정보를 전략 계획 수립 부서에 송부하여 이를 포함한 사업 계획을 수립할 수 있도록 하는 것이다.That is, the production plan is established according to the reference plan using the processing cost CG, and the purchase and production are separately set to support the current scenarios that are ongoing throughout the company. The purchase information is sent to the strategic planning department so that it can develop a business plan that includes it.

물론, 상기한 가공비 CG를 생성할 때에도 서버 컴퓨터에 각 부서별/공종별 자료를 입력한 후 가공비 CG를 생성하지만, 상기한 기준 계획을 수립할 때에도 상기한 가공비 CG를 서버 컴퓨터에서 불러내어 기준 계획에 입력함으로써, 기준 계획의 수립이 이루어지게 되는 것이다.Of course, when generating the processing cost CG, the processing cost CG is generated after inputting the data for each department / construction into the server computer, but the processing cost CG is also called out from the server computer and entered into the reference plan when the reference plan is established. By doing so, a reference plan is established.

상기한 바와 같이 생산 계획을 수립함에 있어서 기준 계획에 전사적인 지원 계획(구매, 생산)을 포함하여 일정을 수립하게 되면, 상기한 가공비 CG가 각 부서별/공종별로 재료비(인력/설비에 따른)를 각각 상이하게 설정한 것이기 때문에, 보다 상세하고 실제적인 생산 계획의 수립이 가능하게 된다.In establishing the production plan as described above, when the schedule including the enterprise support plan (purchase, production) is included in the reference plan, the above processing cost CG determines the material cost (by manpower / facility) for each department / type. Since they are set differently, more detailed and realistic production plan can be established.

이상과 같이 본 발명은 각 부서별/공종별로 가공비 CG를 생성함과 아울러 이를 기준으로 1년의 기준계획을 수립하고, 상기한 기준 계획과 함께 전사적인 지원(구매, 생산) 계획을 수립함으로써, 상기한 기준 계획과 지원 계획으로 생산 계획을 수립하여 보다 현실성있는 생산 계획을 수립할 수 있는 잇점이 있는 것이다.As described above, the present invention generates a processing cost CG for each department / work type, establishes a reference plan of one year based on this, and establishes an enterprise-wide support (purchase, production) plan together with the reference plan. An advantage is that a production plan can be formulated with a baseline plan and a support plan to produce a more realistic production plan.

도1은 본 발명에 따른 선박 건조 시 년간 생산 계획 수립 방법에 적용된 가공비 CG의 생성예를 도시한 블록도,1 is a block diagram showing an example of the generation of the processing cost CG applied to the annual production planning method during ship construction according to the present invention;

도2는 본 발명에 따른 선박 건조 시 생산 계획 수립 방법을 도시한 블럭도,Figure 2 is a block diagram showing a production planning method for building a ship according to the invention,

도3은 본 발명에 따른 선박 건조 시 생산 계획 수립 방법을 도시한 블록도,Figure 3 is a block diagram showing a production planning method for building a ship according to the invention,

Claims (1)

사업계획 지침서에 따라 장기 계획인 선표를 작성함과 아울러 상기한 선표 및 부서별/공종별로 미리 서버 컴퓨터에 저장되어 있는 가공비 CG에 따라 기준 계획을 작성하는 단계와,According to the business plan guideline, the drawing of the long-term plan is made, and the reference plan is prepared according to the above-mentioned mark and the processing cost CG stored in the server computer in advance for each department and type of work. 상기한 기준 계획의 수립 후 생산의 세부달성대책을 수립하는 단계와,Establishing detailed production measures after establishment of the above-mentioned reference plan; 상기한 기준 계획의 수립 후 전사적으로 현행 시나리오의 지원을 위한 구매/생산 품목을 각 부서별/공종별로 결정하여 구매 품목의 재료비 산출 및 자체 생산 계획을 수립하는 단계와,After the establishment of the above-mentioned reference plan, the company decides purchase / production items for each department / type of work to support the current scenario in the enterprise, and calculates the material cost of the purchased items and establishes its own production plan; 자체 생산 계획이 수립되면 이를 위해 필요한 인력 계획을 수립함과 아울러 생산되는 품목들의 가공비를 산출하고 상기한 구매 품목과 함께 자료로 활용하면서 전사적인 지원 생산에 따른 년간 생산 계획을 수립하는 단계와,If a production plan is in place, it is necessary to establish manpower plan for the production process, calculate the processing cost of the produced items, and use it as the data together with the purchased items, and establish the annual production plan according to the company-wide support production. 상기한 지원을 위한 년간 생산 계획 및 기준 계획에 따른 세부달성대책을 이용하여 생산 계획을 수립하는 것을 특징으로 하는 선박 건조 시 생산계획 수립 방법.Method for establishing a production plan when the ship is built, characterized in that the production plan is established using the detailed achievement measures according to the annual production plan and the reference plan for the above support.
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