KR20050050353A - Fabrics having the embossed paterns and method for manufacturing them - Google Patents
Fabrics having the embossed paterns and method for manufacturing them Download PDFInfo
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- KR20050050353A KR20050050353A KR1020030084067A KR20030084067A KR20050050353A KR 20050050353 A KR20050050353 A KR 20050050353A KR 1020030084067 A KR1020030084067 A KR 1020030084067A KR 20030084067 A KR20030084067 A KR 20030084067A KR 20050050353 A KR20050050353 A KR 20050050353A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
- D06C2700/31—Methods for making patterns on fabrics, e.g. by application of powder dye, moiréing, embossing
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Abstract
본 발명은 폴리우레탄사와 폴리에스텔사의 혼방으로 직조된 원단에 입체무늬를 형성하는 방법과 이 방법으로 제조된 직물을 제공하는 것을 목적으로 함.It is an object of the present invention to provide a method of forming a three-dimensional pattern on a fabric woven with a blend of polyurethane and polyester yarns and a fabric produced by the method.
본 발명은 내열성 섬유로 제조된 입체무늬 직물이 부착된 형판의 표면에 폴리에스텔사 65-80%와 폴리에스텔사 20-35%로 직조된 직물을 접촉시킨 상태에서 형판의 온도가 200℃-220℃로 되게 가열하면서 50초 내지 60초 동안 압착하여 원단의 표면에 입체무늬를 형성하는 방법과 이 방법으로 제조된 직물로 구성되어지며, 또한 본 발명은 내열성 섬유로 제조된 입체무늬 직물이 부착된 엠보싱 로울러와 가압 로울러 사이로 폴리에스텔사 65-80%와 폴리에스텔사 20-35%로 직조된 직물을 통과시키면서 가압 로울러의 온도가 200℃-220℃로 되게 가열하면서 50초 내지 60초 동안 압착하여 원단의 표면에 입체무늬를 형성하는 방법과 이 방법으로 제조된 직물로 구성됨.According to the present invention, the temperature of the template is 200 ° C.-220 in a state in which a fabric woven with 65-80% of polyester yarn and 20-35% of polyester yarn is brought into contact with the surface of the template having a three-dimensional pattern fabric made of heat resistant fiber. It is composed of a method of forming a three-dimensional pattern on the surface of the fabric by pressing for 50 to 60 seconds while heating to a ℃ and the fabric produced by this method, and the present invention is attached to a three-dimensional pattern fabric made of heat-resistant fibers The pressure roller was pressed for 50 to 60 seconds while heating the fabric of woven fabric of 65-80% polyester yarn and 20-35% polyester yarn between the embossed roller and the pressurized roller to a temperature of 200 ° C-220 ° C. It consists of a method of forming a three-dimensional pattern on the surface of the fabric and fabrics produced by this method.
Description
본 발명은 입체 무늬를 갖는 직물 및 그 제조방법에 관계되는 것으로서, 특히 폴리우렌탄사와 폴리에스텔사로 직조된 직물을 입체무늬를 갖는 형판위에 올려놓고 가압판으로 가열 압착하거나 또는 입체 무늬를 갖는 직물이 부착된 엠보싱 로울러를 이용하여 직물에 엠보싱 무늬를 형성하는 방법에 관한 것이다.The present invention relates to a fabric having a three-dimensional pattern and a method of manufacturing the same, and in particular, a fabric woven of polyurethane yarn and polyester yarn is placed on a template having a three-dimensional pattern and heat-compressed with a pressure plate or a fabric having a three-dimensional pattern is attached. It relates to a method of forming an embossed pattern on the fabric using the embossed roller.
직물에 입체 무늬를 형성하는 방법은 이미 알려졌다. 이러한 종래의 방법은 대부분 직조 단계에서 입체 무늬가 나타나도록 직조하는 방법을 이용하였다. 이러한 종래의 방법은 직조하는데 특수한 기술을 필요로 할 뿐만 아니라 직포의 정면은 물론이고 배면에도 동일한 요철 무늬가 형성되어 사용하는 자에게 혐오감을 주었다. 또한 종래의 방법은 직조 단계에 입체 무늬를 형성하므로 직물 공장에서만 입체 무늬를 갖는 직물을 제조할 수 있고, 중소 직물 가공업체에서는 이용할 수가 없었다. 특히, 전술한 종래의 방법에 따르면 동일한 무늬의 원단을 대량으로 생산하여야 하고 소량으로 생산하는 것이 불가능하였다.Methods of forming three-dimensional patterns on fabrics are already known. This conventional method used a method of weaving so that a three-dimensional pattern appears in most of the weaving step. This conventional method not only requires a special technique for weaving, but also gives a disgusting feeling to users who use the same uneven pattern formed on the front as well as the back of the woven fabric. In addition, the conventional method forms a three-dimensional pattern in the weaving step, so it is possible to produce a fabric having a three-dimensional pattern only in a textile factory, and not available to small and medium fabric processing companies. In particular, according to the conventional method described above, it is impossible to produce a large amount of fabric of the same pattern and to produce a small amount.
종래에도 엠보싱 로울러를 이용하여 합성수지 시이트에 입체무늬를 형성하는 방법은 있었으나 직물에 입체무늬를 형성하는 방법은 없었다. 직물은 합성수지와는 달리 복원력이 우수하여 입체 무늬를 형성하여도 어느 정도의 시간이 경과하면 입체 무늬가 없어지므로 직물은 엠보싱 방법으로 입체무늬를 형성하는 것이 불가능 한 것으로 알려져왔다. Conventionally, there has been a method of forming a three-dimensional pattern on the synthetic resin sheet using an embossed roller, but there is no method of forming a three-dimensional pattern on the fabric. Unlike synthetic resins, fabrics have excellent resilience, and even after forming a three-dimensional pattern, the three-dimensional pattern disappears after a certain amount of time. Therefore, it has been known that it is impossible to form a three-dimensional pattern by embossing.
폴리에스텔사와 폴리우레탄사로 직조된 원단은 탄력성이 우수하여 수영복 등 각종의 용도에 이용되고 있으나 직물공장에서 제조되는 원단은 무늬가 단순하여 그 용도가 한정되고 있다. 따라서 이러한 혼방 원단에 입체무늬를 형성하므로서 상품가치를 향상시키는 것이 요구되고 있다.Fabrics woven with polyester and polyurethane yarns are used for a variety of uses, such as swimwear because of excellent elasticity, but the fabrics produced in the fabric factory is limited in its simple pattern. Therefore, it is required to improve the merchandise value by forming a three-dimensional pattern on the blend fabric.
본 발명자는 폴리우레탄사와 폴리에스텔사의 혼방으로 직조된 원단은 엠보싱용 원단과 접촉시킨 상태에서 일정한 온도로 가열하면서 가압하면 원단에 형성된 엠보싱 무늬가 영구적으로 유지된다는 사실을 알고 본 발명을 완성하게 된 것이다.The present inventors have completed the present invention by knowing that the fabric woven from a blend of polyurethane and polyester yarns is permanently maintained when the fabric is pressurized while being heated to a constant temperature while being in contact with the fabric for embossing. .
본 발명의 목적은 폴리우레탄사와 폴리에스텔사의 혼방으로 직조된 원단에 입체무늬를 형성하는 방법과 이 방법으로 제조된 직물을 제공하는 것이다.It is an object of the present invention to provide a method for forming a three-dimensional pattern on a fabric woven with a blend of polyurethane and polyester yarns and a fabric produced by the method.
전술한 본 발명의 목적은 폴리에스텔사 65-80%와 폴리우레탄사 20-35%로 직조된 직물을 무늬 원단과 접촉시킨 상태에서 가열, 압착하는 본 발명의 방법에 의하여 달성된다.The above object of the present invention is achieved by the method of the present invention which heats and compresses a woven fabric made of 65-80% polyester yarn and 20-35% polyurethane yarn in contact with a patterned fabric.
본 발명은 내열성 섬유로 제조된 입체 무늬 직물이 부착된 형판의 표면에 폴리에스텔사 65-80%와 폴리우레탄사 20-35%로 직조된 직물을 접촉시킨 상태에서 형판의 온도가 200℃-220℃로 되게 가열하면서 50초 내지 60초 동안 압착하여 원단의 표면에 입체무늬를 형성하는 방법과 이 방법으로 제조된 직물로 구성된다.According to the present invention, the temperature of the template is 200 ° C.-220 in a state in which a fabric woven with 65-80% of polyester yarn and 20-35% of polyurethane yarn is brought into contact with the surface of the template having a three-dimensional pattern fabric made of heat resistant fiber. It is composed of a method of forming a three-dimensional pattern on the surface of the fabric by pressing for 50 seconds to 60 seconds while heating to a ℃ and the fabric produced by this method.
본 발명은 또한 내열성 섬유로 제조된 입체 무늬 직물이 부착된 엠보싱 로울러와 가압 로울러 사이로 폴리에스텔사 65-80%와 폴리우레탄사 20-35%로 직조된 직물을 통과시키면서 가압 로울러의 온도가 200℃-220℃로 되게 가열하면서 50초 내지 60초 동안 압착하여 원단의 표면에 입체무늬를 형성하는 방법과 이 방법으로 제조된 직물로 구성된다.The present invention also provides a pressurized roller having a temperature of 200 ° C. while passing through a fabric woven of 65-80% of polyester yarn and 20-35% of polyurethane yarn between the embossed roller and the pressure roller with the three-dimensional pattern fabric made of heat resistant fiber. It consists of a method of forming a three-dimensional pattern on the surface of the fabric by pressing for 50 seconds to 60 seconds while heating to -220 ℃ and the fabric produced by this method.
본 발명에 있어서 입체무늬 직물은 면섬유와 같이 입체무늬 성형 온도인 200℃-220℃에서 변형되지 아니하는 내열성이 우수한 직물을 사용하는 것이 바람직하다. 직물은 최소한 표면에 입체무늬가 형성되어야 한다. 원단에 입체무늬가 균일하게 형성되도록 하기 위하여는 직물의 이면에 종이판과 같은 이면지를 부착하여 성형 중에 직물의 무늬가 흩으러 지는 것을 방지하는 것이 좋다. In the present invention, as the three-dimensional pattern fabric, it is preferable to use a fabric having excellent heat resistance, which is not deformed at a three-dimensional pattern forming temperature such as cotton fibers at 200 ° C-220 ° C. The fabric should have at least three-dimensional patterns on its surface. In order to uniformly form a three-dimensional pattern on the fabric, it is good to attach a backing paper such as a paper plate on the back side of the fabric to prevent the pattern of the fabric from being scattered during molding.
입체 무늬를 형성할 원단은 폴리우레탄사가 혼방되어야 하는바, 폴리우레탄사와 함께 혼방되는 섬유사로는 폴리에스텔사가 바람직하다. 그러나 폴리우레탄사 외에 다른 종류의 합성 섬유사를 사용할 수도 있다. 본 발명에 따르면 폴리우레탄사의 혼방율이 높을수록 입체 성형이 잘된다. 일반적으로 폴리우레탄사의 혼방율이 너무 높으면 형성된 입체무늬가 사용 중에 쉽게 없어질 수 있으며 폴리우레탄사의 혼방율이 너무 낮으면 입체무늬가 정확하게 성형되지 않을 수 있으므로 폴리우레탄사와 폴리에스텔사의 혼방율은 폴리에스텔사 65-80%와 폴리우레탄사 20-35% 범위로 하는 것이 바람직하다.The fabric to form a three-dimensional pattern should be blended with polyurethane yarn, the polyester yarn is preferred as the fiber yarn blended with the polyurethane yarn. However, other types of synthetic fiber yarns may be used in addition to polyurethane yarns. According to the present invention, the higher the blending ratio of the polyurethane yarn, the better the three-dimensional molding. In general, if the blending ratio of polyurethane yarn is too high, the three-dimensional pattern formed may easily disappear during use. If the blending ratio of polyurethane yarn is too low, the blending ratio of polyurethane yarn and polyester yarn may not be formed accurately. It is preferable to set it as the range of 65-80% of yarns and 20-35% of polyurethane yarns.
본 발명에 따른 입체무늬 형성 방법은 평프레스를 이용하여 프레스 바닥위에 이면지가 부착된 입체무늬 직물을 올려 놓고 그 위에 폴리우레탄이 함유된 입체무늬를 형성할 원단을 오려 놓은 다음 그 위에 조이를 덮고 프레스기의 온도를 200℃-220℃로 가열하면서 압착하는 방법으로 실시된다. In the three-dimensional pattern forming method according to the present invention by using a flat press on the bottom of the three-dimensional fabric attached to the backing paper attached to the top of the fabric to form a three-dimensional pattern containing polyurethane on it and then cover the joy on the press machine It is carried out by the method of pressing while heating the temperature of 200 degreeC-220 degreeC.
본 발명에 의한 입체무늬를 형성하는 또 하나의 다른 방법은 입체무늬 직물을 엠보싱 로울러에 부착하고 가압 로울러와 엠보싱 로울러 사이로 원단을 통과시키면서 200℃-220℃로 가열 압착하는 것이다. 전술한 두 가지 방법은 공장의 규모나 생산량 등을 고려하여 선택한다.Another method of forming the three-dimensional pattern according to the present invention is to attach the three-dimensional pattern fabric to the embossed roller and heat-compress at 200 ° C.-220 ° C. while passing the fabric between the press roller and the embossed roller. The two methods described above are selected in consideration of the size and output of the plant.
본 발명에 따르면 폴리우레탄사가 혼방된 원단에 형성된 입체무늬는 사용 중에 입체무늬가 없어지지 않으며, 탄력성과 복원력이 우수하게 된다. 그리고 본 발명에 따르면 직물의 섬세한 무늬와 동일한 입체 무늬가 폴리우레탄 혼방 원단에 형성되게 된다.According to the present invention, the three-dimensional pattern formed on the fabric blended with polyurethane yarn does not disappear during use, the elasticity and resilience is excellent. According to the present invention, a three-dimensional pattern identical to the delicate pattern of the fabric is formed on the polyurethane blend fabric.
이하 본 고안의 방법을 도면에 의하여 상세하게 설명하면 다음과 같다.Hereinafter, the method of the present invention will be described in detail with reference to the accompanying drawings.
도1 및 2는 평프레스기를 이용한 입체무늬 형성과정을 설명하기 위한 것이다. 도1에 따르면 형틀(10)의 바닥면에 이면지(14)가 부착된 입체무늬 직물(12)을 올려놓는다. 도2에서와 같이 입체무늬 직물(12)위에 입체무늬를 형성할 폴리우레탄 혼방원단(16)을 올려놓고 그 위에 내열성 종이(18)를 덮은 다음 그 위에 상판(20)을 덮고 형틀(10)을 프레스기(도시하지 않았음)의 바닥면에 올려놓고 프레스기의 온도를 200℃-220℃로 가열하면서 50-60초 동안 가열 압착한다.1 and 2 are for explaining a three-dimensional pattern forming process using a flat press. According to Figure 1 is placed on the bottom surface of the mold 10, the three-dimensional pattern fabric 12 is attached to the backing paper (14). 2, the polyurethane blend fabric 16 to form a three-dimensional pattern on the three-dimensional pattern fabric 12 is placed on top of the heat-resistant paper (18) and then cover the top plate 20 thereon and the mold 10 It is placed on the bottom of a press machine (not shown) and heat-pressed for 50-60 seconds while heating the temperature of the press machine to 200 ° C-220 ° C.
도3는 엠보싱 로울러를 이용하여 입체무늬를 형성하는 방법을 간단하게 도시한 것이다. 도3에 따르면 엠보싱 로울러(102)의 표면에 입체무늬 직물(104)을 부착하고 가압 로울러(108)와 엠보싱 로울러(102) 사이로 폴리우레탄 혼방원단(106)을 통과시키면서 가압 로울러를 200℃-220℃로 가열하면서 압착하여 입체무늬를 형성한다.Figure 3 simply shows a method of forming a three-dimensional pattern using an embossed roller. According to FIG. 3, the pressure roller is attached to the surface of the embossed roller 102 by passing the polyurethane blend fabric 106 between the pressure roller 108 and the embossed roller 102 and passing the polyurethane blend fabric 106 between 200 ° C. and 220 ° C. Compression is carried out while heating to ℃ to form a three-dimensional pattern.
[실시예]EXAMPLE
<실시예 1><Example 1>
이면지(14)가 부착된 면섬유로 직조된 입체무늬 직물(12)을 형틀(10) 위에 올려놓고, 폴리에스텔사 65%와 폴리우레탄사 35%로 혼방된 원단(1)을 직물지(12) 위에 올려놓은 다음 얇은 종이(18)를 덮고 평프레스기 위에 올려놓은 후, 프레스기의 온도를 200℃로 가열하면서 50초 동안 압착한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단이 얻어졌다.Place the three-dimensional pattern fabric (12) woven from cotton fiber attached to the backing paper (14) on the mold 10, and the fabric (1) mixed with 65% polyester yarn and 35% polyurethane yarn on the fabric paper 12 After mounting, the thin paper 18 was covered and placed on a flat press, and then pressed for 50 seconds while heating the temperature of the press to 200 ° C. A three-dimensional pattern fabric with a clear three-dimensional pattern and excellent elasticity was obtained.
<실시예 2><Example 2>
실시예 1의 방법을 반복하되, 폴리에스텔사와 폴리우레탄사의 혼방 비율이 72:28인 온방 직물을 사용하여 프레스기의 온도를 210℃로 가열하면서 60초 동안 압착한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단이 얻어졌다.Repeat the method of Example 1, using a warm fabric with a blend ratio of polyester yarns and polyurethane yarns of 72:28 and press for 60 seconds while heating the temperature of the press to 210 ° C. A three-dimensional pattern fabric with a clear three-dimensional pattern and excellent elasticity was obtained.
<실시예 3><Example 3>
실시예 1의 방법을 반복하되, 폴리에스텔사와 폴리우레탄사의 혼방 비율이 72:28인 온방 직물을 사용하여 프레스기의 온도를 220℃로 가열하면서 60초 동안 압착한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단이 얻어졌다.The method of Example 1 was repeated, but using a warm fabric having a blend ratio of polyester yarns and polyurethane yarns of 72:28 and pressing for 60 seconds while heating the temperature of the press to 220 ° C. A three-dimensional pattern fabric with a clear three-dimensional pattern and excellent elasticity was obtained.
<실시예 4><Example 4>
입체무늬 직물(104)을 엠보싱 로울러(102)의 표면에 부착하고 엠보싱 로울러와 가압 로울러(108) 사이로 폴리에스텔사 65%와 폴리우레탄사 35%로 혼방된 원단(106)을 통과시키면서 가압 로울러의 온도를 200℃로 유지한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단이 얻어졌다.The three-dimensional pattern fabric 104 is attached to the surface of the embossing roller 102 and passes between the embossed roller and the pressure roller 108 while passing the fabric 106 mixed with 65% of polyester yarn 35% and 35% polyurethane yarn. Maintain the temperature at 200 ° C. A three-dimensional pattern fabric with a clear three-dimensional pattern and excellent elasticity was obtained.
본 발명에 의하면 직조공장에서 직조된 폴리우레탄 혼방사에 간단하게 직물의 무늬와 동일한 정밀한 입체무늬가 형성되며, 원단 자체가 갖고 있는 고유의 탄력성이 그대로 유지되어 수영복을 제조하는데 유용한 원단이 얻어진다.According to the present invention, a precise three-dimensional pattern identical to the pattern of the fabric is simply formed on the polyurethane blend yarn woven in the weaving factory, and the inherent elasticity of the fabric itself is maintained as it is to obtain a fabric useful for manufacturing a swimsuit.
도1은 본 발명에 의한 입체무늬 직물을 형틀에 올려 놓은 상태를 보여주는 개략 사시도,1 is a schematic perspective view showing a state in which a three-dimensional pattern fabric according to the present invention placed on the mold;
도2는 본 발명에 의한 입체무늬 원단을 형틀을 이용하여 제조하는 단계를 보여주는 개략도,Figure 2 is a schematic diagram showing a step of manufacturing a three-dimensional pattern fabric according to the present invention using a mold,
도3는 엠보싱 로울러를 이용한 입체무늬 원단을 제작하는 단계를 보여주는 개략도,Figure 3 is a schematic diagram showing the step of producing a three-dimensional pattern fabric using an embossed roller,
[도면의 주요부분에 대한 부호의 설명] [Explanation of symbols on the main parts of the drawings]
10...형틀 12...입체무늬 직물 14...이면지 16...혼방원단 20...상판10 ... frame 12 ... three-dimensional fabric 14 ... backing paper 16 ... blend fabric 20 ... top
102...엠보싱 로울러 104...입체무늬 직물 106...혼방원단 108...가압 로울러102 Embossed roller 104 Three-dimensional fabric 106 Blended fabric 108 Pressed roller
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| KR10-2003-0084067A KR100507462B1 (en) | 2003-11-25 | 2003-11-25 | Fabrics having the embossed paterns and method for manufacturing them |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100768543B1 (en) * | 2007-02-16 | 2007-10-19 | (주)티 에스 에이 콜렉션 | Fabric with three-dimensional pattern and making method |
| KR101497478B1 (en) * | 2014-03-05 | 2015-03-02 | 하성호 | Method for forming of an engraving pattern on the clothing |
| KR20230057579A (en) * | 2021-10-22 | 2023-05-02 | 손상락 | Manufacturing method of embossed fabric for clothing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102089907B1 (en) * | 2019-09-16 | 2020-03-16 | 유준철 | Fabrication of non-invasive swimwear and its method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100768543B1 (en) * | 2007-02-16 | 2007-10-19 | (주)티 에스 에이 콜렉션 | Fabric with three-dimensional pattern and making method |
| KR101497478B1 (en) * | 2014-03-05 | 2015-03-02 | 하성호 | Method for forming of an engraving pattern on the clothing |
| KR20230057579A (en) * | 2021-10-22 | 2023-05-02 | 손상락 | Manufacturing method of embossed fabric for clothing |
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