KR20050044321A - Room temperature curable x-hnbr coating - Google Patents

Room temperature curable x-hnbr coating Download PDF

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KR20050044321A
KR20050044321A KR1020047005147A KR20047005147A KR20050044321A KR 20050044321 A KR20050044321 A KR 20050044321A KR 1020047005147 A KR1020047005147 A KR 1020047005147A KR 20047005147 A KR20047005147 A KR 20047005147A KR 20050044321 A KR20050044321 A KR 20050044321A
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diisocyanate
group
coating composition
isocyanate
coating
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KR1020047005147A
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Korean (ko)
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제임스 알 할라데이
프랭크 제이 크라코우스키
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로드코포레이션
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Abstract

Elastomer coating composition are disclosed which cure at room temperature, and form highly flex-resistant, durable, and flexible protective layer on elastomers and provides excellent adhesion to elastomeric and metal substrates. The coating is a solvent solution of (A) a carboxylated hydrogenated acrylonitrile-butadiene copolymer, and (B) a room temperature isocyanate curing component. Coated bonded elastomer- metal composites are obtained without an additional application of heat to cure the coating.

Description

실온 경화성 엑스-에이취엔비알 피복{Room temperature curable X-HNBR coating}Room temperature curable X-HNBR coating

본 발명은 엘라스토머에 대한 보호 피복에 관한 것이다.The present invention relates to protective coatings for elastomers.

엘라스토머 물질은 많은 산업분야에 이용되고 있다. 예컨대, 엘라스토머 물질은 다양한 호스, 시일, 자동차 및 기타 차량의 엔진 격실에서 발견되는 설치, 제동 및 절연장치의 제조에 이용된다. 이외에, 전형적으로 이들 차량내에 엔진을 설치하기 위한 장치는 하나 이상의 가황 엘라스토머 부품에 접착 결합되는 하나 이상의 금속부품으로 구성되어 있다. 가황 엘라스토머 물질을 이용하는 이들 산업적 적용 및 기타 많은 산업적 적용에 있어서, 전형적으로, 엘라스토머 물질은 다양한 용매, 오일 및 연료같은 부식 및 분해 물질에 노출된다. 엘라스토머 물질은 이들 형태의 물질에 노출시 분해되는 경향을 갖고 있으며, 부식 물질에 저항성이 있는 엘라스토머를 제조하기 위하여 엘라스토머 산업분야에서 연구가 계속되어 있다.Elastomeric materials are used in many industries. For example, elastomeric materials are used in the manufacture of installation, braking and insulation devices found in the engine compartments of various hoses, seals, automobiles and other vehicles. In addition, devices for installing engines in these vehicles typically consist of one or more metal parts adhesively bonded to one or more vulcanized elastomer parts. In these and many other industrial applications using vulcanized elastomeric materials, the elastomeric materials are typically exposed to various corrosive and degrading materials such as solvents, oils and fuels. Elastomeric materials tend to decompose upon exposure to these types of materials and research continues in the elastomer industry to produce elastomers that are resistant to corrosive materials.

부식물질에 저항하는 엘라스토머 물질을 제공하는 한가지 방법은 엘라스토머 물질에 보호 피복을 적용하는 것이다. 가요성 기질(예컨대, 엘라스토머 기질) 및 강성 기질(예컨대, 강철, 스테인레스강, 알루미늄 또는 플라스틱)에 미리 이용되는 다양한 부식 저항 피복은 폴리우레탄, 폴리설파이드 및 플루오로카본 엘라스토머를 포함한다. 강성 기질에 적용되는 경우, 플루오로카본 엘라스토머 같은 종래의 부식 저항 피복은 오일 및 연료에 대해 우수한 저항을 제공하는 것으로 알게되었다. 그러나, 천연 고무 또는 폴리부타디엔 같은 가요성 엘라스토머 기질에 적용되는 경우, 플루오로카본 엘라스토머는 천연고무 또는 폴리부타디엔 기질에 대한 빈약한 피로저항, 빈약한 저온특성 및 빈약한 접착을 겪는다. One way to provide an elastomeric material that resists corrosive materials is to apply a protective coating to the elastomeric material. Various corrosion resistant coatings pre-used for flexible substrates (eg, elastomeric substrates) and rigid substrates (eg, steel, stainless steel, aluminum or plastics) include polyurethanes, polysulfides, and fluorocarbon elastomers. When applied to rigid substrates, it has been found that conventional corrosion resistant coatings such as fluorocarbon elastomers provide excellent resistance to oils and fuels. However, when applied to flexible elastomeric substrates such as natural rubber or polybutadiene, fluorocarbon elastomers suffer from poor fatigue resistance, poor low temperature properties, and poor adhesion to natural rubber or polybutadiene substrates.

미국특허 제4774288호에는 활성 페놀-포름알데히드 수지 가황 시스템을 함유하는 α,β- 불포화 니트릴 및 공액 디엔의 수소화 공중합체가 기술되어 있다. 상기 미국 특허에는 산화조건하에서 노화하는 고온 공기에서의 산화적 공격에 대한 우수한 저항성 및 오일에 대한 우수한 압축 세트 특성 및 우수한 저항성을 갖는것으로서 특징이 있는 벌크 가황화물에 관한 기술이 있지만, 유용한 특성을 제공할 수도 있는 천연 고무 및 폴리부타디엔 같은 가요성 엘라스토머 기질에 용매 기재 피복이 형성될 수 있다는 제안이 전혀 언급되어 있지 않다.US Pat. No. 4,472,88 describes hydrogenated copolymers of α, β-unsaturated nitriles and conjugated dienes containing active phenol-formaldehyde resin vulcanization systems. The U.S. patent describes a technique for bulk vulcanizates which is characterized by having excellent resistance to oxidative attack in hot air aging under oxidizing conditions and good compression set properties and good resistance to oil, but provides useful properties. There is no mention of suggesting that solvent based coatings may be formed on flexible elastomeric substrates such as natural rubber and polybutadiene.

미국특허 제5314955호에는, (a) 수소화 아크릴로니트릴-부타디엔 공중합체, (b) 페놀수지, (c) 경화성분, 및 (d) 용매로 구성되는 피복 조성물이 기술되어 있다. 이 피복 조성물은 피로저항 및 연료저항과 결합된 고무 기질에 대한 접착의 많은 문제점을 해결하여 준다. 상기 피복 조성물의 단점중의 하나는 피복을 경화하여 인접 금속표면에 대한 접착을 증진시키기 위하여 고온 굽기를 필요로 한다는 점이다. 헬리콥터 로우터 베아링 같은 몇몇 부품은 고온굽기에 의하여 손상된다. 또한 고온 굽기는 부품의 시간지연 및 추가적인 처리를 증가시키기 때문에 생산에 비용이 많이든다. 피로 및 온도 가변성에 대한 저항성이 있고, 기질에 대한 효과적인 접착성을 나타내며, 실온에서 경화하는 천연고무 및 폴리부타디엔 같은 가요성 엘라스토머 기질에 대한 향상된 보호 피복이 여전히 요구되고 있다.U.S. Patent 5314955 describes a coating composition composed of (a) hydrogenated acrylonitrile-butadiene copolymer, (b) phenol resin, (c) curable component, and (d) solvent. This coating composition solves many of the problems of adhesion to rubber substrates combined with fatigue and fuel resistance. One of the disadvantages of the coating composition is that it requires a high temperature baking to cure the coating to promote adhesion to adjacent metal surfaces. Some parts, such as helicopter rotor bearings, are damaged by hot burning. Hot baking is also expensive to produce because it increases the time lag and additional processing of the parts. There is still a need for improved protective coatings on flexible elastomeric substrates such as natural rubber and polybutadiene, which are resistant to fatigue and temperature variability, exhibit effective adhesion to the substrate, and cure at room temperature.

본 발명의 피복 조성물은 피로 및 온도 가변성에 대한 저항성이 있으며, 가요성 엘라스토머 기질에 대하여 우수한 접착을 제공하고, 실온에서 경화된다. 특히, 본 발명의 피복 조성물은, (a) 카르복실화 수소화 아크릴로 니트릴-부타디엔 공중합체(X-HNBR), (b) 최소한 하나의 이소시아네이트기 및 가교를 형성하는 기를 함유하는 경화 성분, 및 (c) 용매로 구성되어 있다. 다른 특징으로서, 금속에 결합되는 가황 고무기질의 표면에 상술한 용매 기재 피복을 적용하고, 피복을 건조시키고 주위상태에서, 임의의 경우 열을 가하여 건조된 피복이 경화되게 하는 것으로 구성되는 기질을 피복하기 위한 방법이 있다. 또한 엘라스토머의 주위 둘레에서 노출된 금속의 부분에 피복을 제공하는 것이 바람직하다. 본 발명은 넓은 온도 범위에 걸쳐 엘라스토머 기질에 대한 우수한 접착성, 부식 물질에 대한 우수한 저항성 및 가요성 피로에 대한 우수한 저항성을 갖는 엘라스토머-금속 복합체에 대한 피복을 제공하여 준다.The coating composition of the present invention is resistant to fatigue and temperature variability, provides good adhesion to flexible elastomeric substrates and cures at room temperature. In particular, the coating composition of the present invention comprises (a) a carboxylated hydrogenated acrylonitrile-butadiene copolymer (X-HNBR), (b) a curing component containing at least one isocyanate group and a group forming a crosslinking, and ( c) consists of a solvent. In another aspect, a coating of a substrate consisting of applying a solvent-based coating as described above to the surface of a vulcanized rubber substrate bound to a metal, drying the coating and applying heat in any case, at ambient conditions, to cause the dried coating to cure There is a way to do it. It is also desirable to provide a coating on the exposed portion of the metal around the perimeter of the elastomer. The present invention provides a coating for elastomer-metal composites having good adhesion to elastomeric substrates, good resistance to corrosive materials and good resistance to flexible fatigue over a wide temperature range.

(A) X-HNBR(A) X-HNBR

에틸렌 불포화 니트릴-공액 디엔 고무에 높은 포화를 제공하기 위하여, 카르복실화 니트릴 부타디엔 고무의 수소화를 행한다. 수소화는 고무의 불포화 결합의 최소한 80%을 포화시키는 역활을 한다. 포화도가 80% 이하인 경우, 고무의 열저항성은 낮고, 포화도가 99%의 바람직한 값을 초과하는 경우, 압축 세트 등으로 나타내지는 고무의 탄성은 지나치게 많이 감소된다. 고무의 보다 바람직한 포화도는 90-98%이다.In order to provide high saturation to the ethylenically unsaturated nitrile-conjugated diene rubber, the carboxylated nitrile butadiene rubber is hydrogenated. Hydrogenation serves to saturate at least 80% of the unsaturated bonds of the rubber. When the saturation degree is 80% or less, the rubber has low thermal resistance, and when the saturation degree exceeds the desired value of 99%, the elasticity of the rubber represented by the compression set or the like is excessively reduced. More preferred saturation of the rubber is 90-98%.

추가적으로 수소화되는 카르복실화 아크릴로니트릴-부타디엔 공중합체를 제조하는데 유용한 공액 디엔은 1,3-부타디엔 : 2-메틸-1,3-부타디엔 : 2,3-디메틸-1,3-부타디엔 : 1,3-펜타디엔 : 1,3-헥사디엔 : 2,4-헥사디엔 : 1,3-헵타디엔 : 피페릴렌 : 및 이소프렌을 포함하는 널리 공지된 공액 디엔 일 수 있으며, 현재 1,3-부타디엔이 바람직하다.Conjugated dienes useful in preparing additionally hydrogenated carboxylated acrylonitrile-butadiene copolymers include 1,3-butadiene: 2-methyl-1,3-butadiene: 2,3-dimethyl-1,3-butadiene: 1, It may be a well known conjugated diene including 3-pentadiene: 1,3-hexadiene: 2,4-hexadiene: 1,3-heptadiene: piperylene: and isoprene, and currently 1,3-butadiene desirable.

카르복실기는 아크릴산, 메타크릴산 및 크로톤산 같은 3-5개의 탄소원자를 갖는 α,β-불포화 모노카르복실산 및/또는 예컨대 말레산, 푸마르산, 시트라콘산 및 이타콘산 같은 4-5개의 탄소원자를 갖는 α,β-디카르복실산 같은 기타 공지된 카르복실기 함유 단량체로부터 X-HNBR에 존재한다. 불포화 카르복실산은 공중합체의 약 1중량%부터 약 10중량%까지의 양으로 존재될 수 있으며, 상기 양은 공액 디올레핀의 대응하는 양으로 치환된다.Carboxyl groups have α, β-unsaturated monocarboxylic acids having 3-5 carbon atoms such as acrylic acid, methacrylic acid and crotonic acid and / or have 4-5 carbon atoms such as maleic acid, fumaric acid, citraconic acid and itaconic acid It is present in X-HNBR from other known carboxyl group-containing monomers such as α, β-dicarboxylic acid. Unsaturated carboxylic acid may be present in an amount from about 1% to about 10% by weight of the copolymer, which amount is substituted with the corresponding amount of conjugated diolefin.

또한 제3의 임의의 단량체가 중합체의 제조에 사용될 수도 있다. 제3의 단량체는 불포화 모노-또는 디-카르복실산 유도체(예컨대 에스테르, 아미드 등등)가 바람직하다.Third optional monomer may also be used in the preparation of the polymer. The third monomer is preferably unsaturated mono- or di-carboxylic acid derivatives (such as esters, amides and the like).

전형적으로, 카르복실화 아크릴로니트릴-디엔 공중합체를 형성하기 위하여 공중합되는 불포화 니트릴 공단량체는 하기식에 해당한다.Typically, the unsaturated nitrile comonomer copolymerized to form the carboxylated acrylonitrile-diene copolymer corresponds to the following formula.

상기 식중, A는 수소 또는 1 내지 약 10개의 탄소원자를 갖는 하이드로카르빌 기이다. A기의 예로서는 메틸, 에틸, 이소프로필, t-부틸, 옥틸, 데실, 사이클로펜틸, 사이클로헥실과 같은 알킬 및 사이클로알킬 및 페닐, 톨릴, 크실릴, 에틸페닐, t-부틸페닐 같은 아릴이 있다. 아크릴로니트릴 및 메타크릴로니트릴이 현재 바람직한 불포화 니트릴이다.Wherein A is hydrogen or a hydrocarbyl group having from 1 to about 10 carbon atoms. Examples of group A include alkyl and cycloalkyl such as methyl, ethyl, isopropyl, t-butyl, octyl, decyl, cyclopentyl, cyclohexyl and aryl such as phenyl, tolyl, xylyl, ethylphenyl, t-butylphenyl. Acrylonitrile and methacrylonitrile are presently preferred unsaturated nitriles.

X-HNBR 공중합체는 본 기술분야에 숙련된 자에게 널리 알려진 방법에 의하여 자유 라디칼 개시제의 존재하에서 상기 예시한 공액 디엔, 불포화 니트릴 및 불포화 카르복실기 함유 공단량체의 반응에 의하여 중합된다. 적당한 자유 라디칼 개시제는 여기 발표된 범위 이상이며, 전형적으로는 과산화 수소, 벤조일 퍼옥사이드, 큐멘 하이드로퍼옥사이드, 디-t-부틸 퍼옥사이드, 아스카리돌, 아세킬 퍼옥사이드, t-부틸 하이드로퍼옥사이드, 트리메틸아민옥사이드, 디메틸아닐린 옥사이드, 이소프로필퍼옥시 디카르보네이트, 디이소부틸렌 오조나이드, 퍼아세트산 나이트레이트, 클로레이트, 퍼클로레이트, 아조비스이소부티로 니트릴 등과 같은 유기 옥사이드, 퍼옥사이드, 하이드로퍼옥사이드, 및 아조화합물 등이다.X-HNBR copolymers are polymerized by the reaction of conjugated dienes, unsaturated nitriles and unsaturated carboxyl group-containing comonomers exemplified above in the presence of free radical initiators by methods well known to those skilled in the art. Suitable free radical initiators are beyond the ranges disclosed herein, and typically include hydrogen peroxide, benzoyl peroxide, cumene hydroperoxide, di-t-butyl peroxide, ascaridol, acyl peroxide, t-butyl hydroperoxide, Organic oxides such as trimethylamine oxide, dimethylaniline oxide, isopropylperoxy dicarbonate, diisobutylene ozonide, peracetic acid nitrate, chlorate, perchlorate, azobisisobutyronitrile, peroxides and hydroperoxides And azo compounds.

상업적으로 입수 가능한 바람직한 X-HNBR는 두 단계로 수소화되는 카르복실화 니트릴-디엔 공중합체로부터 제조된다. NBR에서 1,2-비닐-배열 부타디엔 단위의 c-c 이중결합은 매우 신속하게 수소화된 다음 1,4-시스 배열단위가 수소화된다는 것은 공지되어 있다. 1,4-트랜스 배열 부타디엔 단위는 비교적 느리게 수소화된다. 수소화에 사용되는 NBR 생성물은 1,4-트랜스 배열 이중결합의 현저한 비율에 의하여 구별된다. Commercially available preferred X-HNBRs are prepared from carboxylated nitrile-diene copolymers which are hydrogenated in two steps. It is known that c-c double bonds of 1,2-vinyl-aligned butadiene units in NBR are very rapidly hydrogenated and then the 1,4-cis sequence unit is hydrogenated. 1,4-trans ordered butadiene units hydrogenate relatively slowly. The NBR products used for hydrogenation are distinguished by the significant proportion of 1,4-trans sequence double bonds.

두 단계 수소화에서, 탄소-탄소 이중결합은 먼저 환원된 다음 탄소-질소 결합이 환원된다. 본 기술분야에서 공지되어 있는 바와같이, 이 과정은 환원이 일단계에서 수행되는 경우 일어날 수 있는 수소화 중합체의 겔화를 회피하여 준다. 제1단계에서, 예컨대 팔라듐 또는 루테늄 촉매 같은 상이한 촉매가 사용될 수도 있다. 그러나, 요망에 따라, 촉매의 적당한 선택에 의하여 니트릴 기만이 환원되어 선형 중합체 체인에 불포화 탄소-탄소 결합을 남길수도 있다. 또한 먼저 비교적 저온에서 조작한 다음 고온에서 조작하여 귀금속 및 니켈 또는 코발트의 혼합을 사용할 수 있다. 아크릴로니트릴-부타디엔 공중합체를 수소화하기 위한 다른 기술이 예컨대 미국특허 제4581417호, 제4631315호 및 제4795788호에 기술되어 있다.In two stage hydrogenation, the carbon-carbon double bonds are first reduced and then the carbon-nitrogen bonds are reduced. As is known in the art, this process avoids the gelation of the hydrogenated polymer that can occur if the reduction is carried out in one step. In the first step, different catalysts may be used, for example palladium or ruthenium catalysts. However, if desired, only nitrile groups may be reduced by suitable choice of catalyst, leaving unsaturated carbon-carbon bonds in the linear polymer chain. It is also possible to use a mixture of noble metals and nickel or cobalt by first operating at a relatively low temperature and then at a high temperature. Other techniques for hydrogenating acrylonitrile-butadiene copolymers are described, for example, in US Pat. Nos. 4,414,17, 47,153 and 4795788.

전형적으로, 가장 바람직한 아크릴로니트릴-부타디엔 공중합체는 최종 생성물이 약1-20 몰%, 바람직하기로는 약 3-7 몰%의 불포화 수준을 갖는 정도까지 수소화된다.Typically, the most preferred acrylonitrile-butadiene copolymers are hydrogenated to the extent that the final product has an unsaturation level of about 1-20 mole percent, preferably about 3-7 mole percent.

카르복실화 수소화 니트릴 고무(이후 "X-HNBR"라 칭한다)는 "더반(Therban)"이라는 상품명하에 예컨대 더반 KA8889라는 상품명하에 바이엘에 의하여 제조되고 있다. X-HNBR는 바람직하기로는 약 50%이하, 보다 바람직하기로는 약 3-40%, 가장 바람직하기로는 약 8-30%의 요오드값을 가질 수 있다. 열 및 소요용매에 대한 저항은 50%이하(높은 수소화율)의 요오드값을 갖는 X-HNBR가 사용되는 경우 증가될 수 있고, 저온에서 고무 탄성은 낮은 수소화율을 갖는 X-HNBR 고무의 사용에 의하여 유지될 수 있다. HNBR의 니트릴 함량의 중앙값은 약 15-60%가 바람직하고, 더욱 바람직하기로는 약 30-55%, 가장 바람직하기로는 약 40-50%이다. 용매에 대한 저항은 약 15%이상, 특히 약 30%이상의 니트릴 함량을 갖는 HNBR의 사용에 의하여 증가될 수 있고, 저온 저항은 약 60%이하, 특히 약 50%이하의 니트릴 함량을 갖는 고무의 사용에 의하여 유지될 수 있다. 이외에, ML₁+ ₄(100℃)의 중앙값으로서 무니 점성(Mooney Viscosity)(이후 "무니 점성"이라 칭한다)은 약 40-100이 바람직하며, 피복을 위하여는 40-60의 낮은 무니 점성이 바람직하다. 상기 범위내에 속하는 무니 점성을 갖는 X-HNBR가 사용되는 경우, 피복 조성물은 유기 액체에 대한 높은 저항 및 우수한 가요성 및 저온 저항을 나타낸다.Carboxylated hydrogenated nitrile rubbers (hereinafter referred to as "X-HNBR") are manufactured by Bayer under the trade name "Drban", for example under the trade name Durban KA8889. X-HNBR may preferably have an iodine value of about 50% or less, more preferably about 3-40%, most preferably about 8-30%. Resistance to heat and required solvents can be increased when X-HNBR with an iodine value of 50% or less (high hydrogenation rate) is used, and at low temperatures rubber elasticity can be used for the use of X-HNBR rubbers with low hydrogenation rate. Can be maintained. The median nitrile content of HNBR is preferably about 15-60%, more preferably about 30-55%, most preferably about 40-50%. The resistance to the solvent can be increased by the use of HNBR having a nitrile content of at least about 15%, in particular at least about 30%, and the low temperature resistance is of rubber having a nitrile content of less than about 60%, in particular less than about 50%. Can be maintained by. In addition, a Mooney Viscosity (hereinafter referred to as "Money Viscosity") as a median ML₁ + ₄ (100 ° C) is preferably about 40-100, and a low Mooney viscosity of 40-60 is preferred for coating. . When X-HNBR having a Mooney viscosity falling within the above range is used, the coating composition exhibits high resistance to organic liquids and excellent flexibility and low temperature resistance.

(B) 경화성분(B) Curing Components

경화성분은 최소한 하나의 이소시아네이트기 및 X-HNBR와 가교를 형성하는 기를 함유한다. 바람직한 경화 성분은 최소한 하나의 이소시아네이트기 또는 이소시아네이트기를 갖는 기, 및 카르복실 반응성 가교기를 함유한다. 경화 성분은 공액 디엔, 불포화 니트릴 및 카르복실 단량체의 상기 카르복실화 수소화 공중합체의 100 중량부에 대하여 3-30 중량부의 수준으로 가장 잘 사용된다.The curable component contains at least one isocyanate group and a group which forms a crosslink with X-HNBR. Preferred curing components contain at least one isocyanate group or group having isocyanate groups, and carboxyl reactive crosslinking groups. The curing component is best used at the level of 3-30 parts by weight relative to 100 parts by weight of the carboxylated hydrogenated copolymer of conjugated diene, unsaturated nitrile and carboxyl monomer.

저온에서 경화할 수 있는 경화성분의 전형적인 것은 지방족, 사이클로지방족 및 방향족 이소시아네이트 기능 화합물을 포함하는 디-및 폴리이소시아네이트이다. 방향족 이소시아네이트가 바람직하다. 디-또는 폴리이소시아네이트의 특정예로서는 1,6-헥사메틸렌 디이소시아네이트 : 1,8-옥타메틸렌 디이소시아네이트 : 1,12-도데카메틸렌 디이소시아네이트 : 2,2,4-트리메틸헥사메틸렌 디이소시아네이트 : 3,3′-디이소시아네이토디프로필 에테르 : 3-이소시아네이토메틸-3,5,5′-트리메틸사이클로덱실 이소시아네이트 : 헥사메틸렌 디이소시아네이트 : 4,4′-메틸렌비스(사이클로헥실 이소시아네이트) : 사이클로펜탈렌-1,3-디이소시아네이트 : 사이클로덱실렌-1,4-디이소시아네이트 : 메틸-2,6-디이소시아네이토 카프로레이트 : 비스-(2-이소시아네이토에틸)-푸마레이트 : 4-메틸-1,3-디이소시아네이토 사이클로헥산 : 트랜스-비닐렌 디이소시아네이트 및 이와 유사한 불포화 폴리이소시아네이트 : 4, 4′메틸렌-비스(사이클로헥실 이소시아네이트) 및 이와 관련된 폴리이소시아네이트 : 메탄 디이소시아네이트 : 비스-(2-이소시아네이토에틸)카르보네이트 및 이와 유사한 카르보네이트 폴리이소시아네이트 : N,N′,N″-트리스-(6-이소시아네이토헥사메틸렌)뷰렛 및 이와 관련된 폴리이소시아네이트 같은 지방족 폴리이소시아네이트가 있다. 방향족 디-및 폴리이소시아네이트는 톨루엔 디이소시아네이트 : 크실렌 디이소시아네이트 : 디아니시딘 디이소시아네이트 : 4,4′-디페닐메탄 디이소시아네이트 : 1-에톡시-2,4-디이소시아네이트벤젠 : 1-클로로-2,4-디이소시아네이토벤젠 : 비스(4-이소시아네이토페닐)메탄 : 트리스(4-이소시아네이토페닐)메탄 : 나프탈렌 디이소시아네이트 : 4, 4′비페닐 디이소시아네이트 : m-및 p-페닐렌 디이소시아네이트 같은 페닐렌 디이소시아네이트 : 3,3′-디메닐-4,4′-비페닐 디이소시아네이트 : p-이소시아네이토 벤조일 이소시아네이트 : 테트라클로로-1,3-페닐렌 디이소시아네이트 : 2,4-톨루엔 디이소시아네이트 : 2,6-톨루엔 디이소시아네이트 : 4,4′-이소시아네이트 : 비스-[이소시아네이토 페니]메탄 폴리메틸렌 폴리(페닐 이소시아네이트) : 이소프론 디이소시아네이트, 및 기타 지방족, 헤테로 사이클 및 방향족 폴리이소시아네이트, 및 이와같은 폴리이소시아네이트의 혼합물을 포함한다.Typical of curable components that can be cured at low temperatures are di- and polyisocyanates including aliphatic, cycloaliphatic and aromatic isocyanate functional compounds. Aromatic isocyanates are preferred. Specific examples of the di- or polyisocyanate include 1,6-hexamethylene diisocyanate: 1,8-octamethylene diisocyanate: 1,12-dodecamethylene diisocyanate: 2,2,4-trimethylhexamethylene diisocyanate: 3, 3′-diisocyanatodipropyl ether: 3-isocyanatomethyl-3,5,5′-trimethylcyclodecyl isocyanate: hexamethylene diisocyanate: 4,4′-methylenebis (cyclohexyl isocyanate): cyclophene Talene-1,3-diisocyanate: cyclodexylene-1,4-diisocyanate: methyl-2,6-diisocyanato caprate: bis- (2-isocyanatoethyl) -fumarate: 4- Methyl-1,3-diisocyanato cyclohexane: trans-vinylene diisocyanate and similar unsaturated polyisocyanates: 4, 4 'methylene-bis (cyclohexyl isocyanate) and related Lysocyanate: Methane diisocyanate: Bis- (2-isocyanatoethyl) carbonate and similar carbonate polyisocyanates: N, N ', N "-tris- (6-isocyanatohexamethylene) Aliphatic polyisocyanates such as biuret and related polyisocyanates. Aromatic di- and polyisocyanates include toluene diisocyanate: xylene diisocyanate: dianisidine diisocyanate: 4,4'-diphenylmethane diisocyanate: 1-ethoxy-2,4-diisocyanate benzene: 1-chloro-2 , 4-Diisocyanatobenzene: bis (4-isocyanatophenyl) methane: tris (4-isocyanatophenyl) methane: naphthalene diisocyanate: 4, 4 'biphenyl diisocyanate: m- and p Phenylene diisocyanate such as -phenylene diisocyanate: 3,3'-dimenyl-4,4'-biphenyl diisocyanate: p-isocyanato benzoyl isocyanate: tetrachloro-1,3-phenylene diisocyanate: 2,4-toluene diisocyanate: 2,6-toluene diisocyanate: 4,4'-isocyanate: bis- [isocyanatopheny] methane polymethylene poly (phenyl isocyanate): isopron diisocyanate Sites, and other aliphatic, includes a heterocyclic and aromatic polyisocyanates, and any mixtures of such polyisocyanates.

이용할 수 있는 디이소시아네이트의 특정예로서는 1,6-헥산 디이소시아네이트(예컨대 바이엘로부터 HMDI 라는 상품명 하에 상업적으로 입수가능), 이소포론 디이소시아네이트(예컨대 헐스로부터 IPDI라는 상품명하에 상업적으로 입수가능), 테트라메틸크실렌 디이소시아네이트(예컨대 사이텍으로부터 m-TMXDI 라는 상품명하에 상업적으로 입수가능), 2-메틸-1,5-펜탄 디이소시아네이트, 2,2,4-트리메틸-1,6-헥산 디이소시아네이트, 1,12-도데칸 디이소시아네이트 및 메틸렌 비스(4-사이클로헥실 이소시아네이트)(예컨대 바이엘로부터 데스모더W라는 상표명하에 상업적으로 입수가능), 및 1,6-헥산 디이소시아네이트의 뷰렛같은 고기능 이소시아네이트(예컨대 바이엘로부터 데스모더W이라는 상표명하에 상업적으로 입수가능), 1,6-헥산 디이소시아네이트의 이소시아누레이트(예컨대 바이엘로부터 데스모더 3390으로서 상업적으로 입수가능), 이소포론 디이소시아네이트의 이소시아누레이트 (예컨대 바이엘로부터 데스모더Z-4370으로서 상업적으로 입수가능), 테트라메틸크실렌 디이소시아네이트 및 트리메틸올 프로판의 반응 생성물(예컨대 사이텍으로부터 사이탄3160으로서 상업적으로 입수가능), 및 1몰의 트리메틸올 프로판 및 3몰의 톨루엔 디이소시아네이트의 반응 생성물(예컨대 바이엘로부터 데스모더L로서 상업적으로 입수가능)을 언급할 수 있다. 포함되는 디-또는 폴리이소시아네이트의 양은 3-30 phr 이어야 한다. 바람직하기로는 상기 양은 8-15 phr이다.Specific examples of diisocyanates that can be used include 1,6-hexane diisocyanate (such as commercially available from Bayer under the trade name HMDI), isophorone diisocyanate (such as commercially available under the trade name IPDI from Huls), tetramethylxylene Diisocyanates (such as those commercially available under the tradename m-TMXDI from Cytec), 2-methyl-1,5-pentane diisocyanate, 2,2,4-trimethyl-1,6-hexane diisocyanate, 1,12- Dodecane diisocyanate and methylene bis (4-cyclohexyl isocyanate) (such as desmoder from Bayer Commercially available under the trade name W, and high-functional isocyanates such as burettes of 1,6-hexane diisocyanate (such as desmoder from Bayer) Commercially available under the trade name W), isocyanurate of 1,6-hexane diisocyanate (such as desmoder from Bayer) Commercially available as 3390), isocyanurate of isophorone diisocyanate (such as desmoder from Bayer) Commercially available as Z-4370), reaction products of tetramethylxylene diisocyanate and trimethylol propane (such as Cytan from Cytec) Commercially available as 3160), and reaction products of 1 mole of trimethylol propane and 3 moles of toluene diisocyanate (such as desmoder from Bayer) Commercially available as L). The amount of di- or polyisocyanate included should be 3-30 phr. Preferably the amount is 8-15 phr.

경화성분의 다른 것은 이소시아네이트 기 및 가수분해 가능한 기, 즉 할로겐, 하이드록시, 알콕시, 또는 아실옥시기같은 가교를 형성할 수 있는 다른기 : 에폭시 함유기 : 메르캅토기 : 메르캅토 함유기 : 비닐기 : 비닐 함유기 : 다른 이소시아네이트 기 : 다른 이소시아네이트 함유기 : 우레이도기 : 우레이도 함유기 ; 이미다졸기 : 또는 이미다졸 함유기를 함유하는 다양한 공지의 유기실란이다. 그와같은 화합물은 본 기술분야에 공지되어 있다. Other components of the curable component include isocyanate groups and hydrolyzable groups, that is, other groups capable of forming crosslinks such as halogen, hydroxy, alkoxy, or acyloxy groups: epoxy-containing groups: mercapto groups: mercapto-containing groups: vinyl groups : Vinyl-containing group: other isocyanate group: other isocyanate-containing group: ureido group: ureido-containing group; Imidazole groups: or various known organosilanes containing imidazole-containing groups. Such compounds are known in the art.

이소시아네이토실란의 바람직한 가교형성기는 알콕시기이다. 여기에서 적당한 상업적으로 입수가능한 이소시아네이토-알콕시 실란의 예로서는 osi 스페설티스 그룹으로부터 실퀘스트Y-5187로서 입수 가능한 감마-이소시아네이토프로필트리메톡시실란, 및 상기 osi로 부터 실퀘스트A-1310으로서 입수가능한 감마-이소시아네이토 프로필 트리에톡시 실란이 있다.Preferred crosslinking groups of isocyanatosilanes are alkoxy groups. Examples of suitable commercially available isocyanato-alkoxy silanes herein are silquests from the osi specificultis group. Gamma-isocyanatopropyltrimethoxysilane, available as Y-5187, and Silquest from osi There is a gamma-isocyanato propyl triethoxy silane available as A-1310.

(C) 용매(C) solvent

본 발명의 피복 조성물에 대한 캐리어 부형제로서 유용한 용매는 아크릴로니트릴-부타디엔 공중합체를 용해시키는 것으로 알려진 유기용매 또는 기타 물질 일 수 있다. 본 발명에 유용한 유기 용매의 예로서는 메틸에틸케톤, 메틸이소부틸 케톤, 및 디이소부틸 케톤 같은 케톤 : 부틸 아세테이트 같은 아세테이트 : 톨루엔, 크실렌 및 이들의 유도체 : 니트로프로판 : 및 에틸렌 디클로라이드가 있다.Solvents useful as carrier excipients for the coating compositions of the present invention may be organic solvents or other materials known to dissolve acrylonitrile-butadiene copolymers. Examples of organic solvents useful in the present invention include ketones such as methyl ethyl ketone, methyl isobutyl ketone, and diisobutyl ketone: acetates such as butyl acetate: toluene, xylene and derivatives thereof: nitropropane: and ethylene dichloride.

전형적으로 본 발명의 용매는 전체 피복 조성물의 70-97 중량%로 이용되며, 바람직하기로는 피복 조성물이 약 3-30%, 바람직하기로는 약 6-15%에 이르는 총 비휘발성 고체 함량을 갖도록 80-90중량%로 이용된다.Typically, the solvent of the present invention is used in 70-97% by weight of the total coating composition, preferably 80 so that the coating composition has a total nonvolatile solids content of about 3-30%, preferably about 6-15% Used at -90% by weight.

본 발명이 피복 조성물은 기타 임의의 성분, 즉 금속 산화물, 항산화제, 카본 블랙같은 미립 보강재 및 TiO₂같은 안료를 함유할 수도 있다. 금속 산화물의 특정예로서는 산화아연, 산화마그네슘, 황산아연, 및 산화납이 있고, 본 발명에 유용한 미립 보강재의 특정예로서는 카본블랙, 침전실리카, 및 퓨움 실리카가 있다. 임의의 미립 보강재는 카르복실화 수소화 아크릴로니트릴-부타디엔 공중합체의 약 50 중량%까지 다양한 양으로 이용될 수도 있다.The coating composition of the present invention may contain any other components, such as metal oxides, antioxidants, particulate reinforcements such as carbon black and pigments such as TiO2. Specific examples of metal oxides include zinc oxide, magnesium oxide, zinc sulfate, and lead oxide, and specific examples of fine reinforcing materials useful in the present invention include carbon black, precipitated silica, and fumed silica. Any particulate reinforcement may be used in various amounts up to about 50% by weight of the carboxylated hydrogenated acrylonitrile-butadiene copolymer.

피복 조성물은 성분을 수동에 의하여 주걱 등으로 또는 기계적 혼합 또는 진탕에 의하여 간단히 혼합함으로서 제조될 수도 있다. 전형적으로 피복 조성물은 침지, 분무, 와이핑, 솔질 등에 의하여 엘라스토머 물질 및/또는 기타 기질에 적용되며, 그 다음 피복은 약 30분내지 2시간, 바람직하기로는 약45분내지 1시간에 이르는 시간동안 방치하여 건조시킨다. 전형적으로 피복 조성물은 약 0.1-5 밀, 바람직하기로는 약 0.5-1.5 밀에 이르는 두께를 갖는 기질에 건조 층을 형성하도록 적용된다.The coating composition may be prepared by simply mixing the components by spatula or the like manually or by mechanical mixing or shaking. Typically the coating composition is applied to the elastomeric material and / or other substrates by dipping, spraying, wiping, brushing, etc., and then the coating is for a time ranging from about 30 minutes to 2 hours, preferably from about 45 minutes to 1 hour. It is left to dry. Typically the coating composition is applied to form a dry layer on a substrate having a thickness up to about 0.1-5 mils, preferably about 0.5-1.5 mils.

피복 조성물은 실온에서 약 2-24 시간내에 경화되게 된다. 경화는 피복을 상승된 온도에 노출시키므로서 가속화 될 수 있으나, 이것이 요구되는 것은 아니다.The coating composition is allowed to cure in about 2-24 hours at room temperature. Curing can be accelerated by exposing the coating to elevated temperatures, but this is not required.

기질temperament

특히 본 발명의 피복 조성물은 금속 부품에 결합된 가황 엘라스토머 부품으로 구성되는 엔진 설치 장치를 피복하는데 적당하다. 특히 조성물은 제한된 오일 및 용매 저항을 갖는 경화 엘라스토머에 대한 효과적인 피복제이다. 그와같은 엘라스토머에는 천연 고무, 스티렌-부타디엔 고무, 폴리부타디엔 고무, 에틸렌-프로필렌 및 에틸렌-프로필렌-디엔 고무, 폴리이소부틸렌-이소프렌 고무, 폴리클로로프렌 고무, 낮은 아크릴로니트릴 함량(〈35%) 니트릴-부타디엔 고무 등이 있다. 또한 피복 조성물은 금속, 플라스틱, 세라믹 및 복합체 같은 강성 기질에 사용될 수도 있다. 특히 이는 엘라스토머 성분 및 강성 성분을 함유하는 결합된 고무 설치대에 유용하다.In particular, the coating composition of the present invention is suitable for coating an engine installation device composed of vulcanized elastomer parts bonded to metal parts. In particular, the composition is an effective coating agent for curing elastomers with limited oil and solvent resistance. Such elastomers include natural rubber, styrene-butadiene rubber, polybutadiene rubber, ethylene-propylene and ethylene-propylene-diene rubber, polyisobutylene-isoprene rubber, polychloroprene rubber, low acrylonitrile content (<35%) Nitrile-butadiene rubber and the like. The coating composition may also be used for rigid substrates such as metals, plastics, ceramics and composites. This is especially useful for bonded rubber mounts containing elastomeric and rigid components.

피복을 위한 엘라스토머 기질의 준비Preparation of Elastomer Substrates for Coating

피복하고자 하는 엘라스토머 표면 또는 기질은 하이포아염소산 나트륨 및 염산 같은 염소처리제로 선택적으로 예비처리 될 수도 있다. 피복 조성물의 적용을 위한 엘라스토머 물질을 준비하기 위하여 각종 염소 처리제의 사용은 본 기술분야에 널리 알려져 있다. 연소 처리제의 한가지는 켐록(CHEMLOK) 7701이라는 상품명으로 로드 코포레이션으로부터 상업적으로 입수가능하다. 염소처리제는 솔질, 침지, 분무, 와이핑 등에 의하여 엘라스토머 물질의 표면에 적용될 수 있으며, 그 다음 염소 처리제는 방치 건조된다. 염소 처리제는 매우 취발성인 경향이 있으며, 전형적으로 수초 또는 수분내에 건조되는 경향이 있다.The elastomeric surface or substrate to be coated may optionally be pretreated with a chlorinating agent such as sodium hypochlorite and hydrochloric acid. The use of various chlorine treatment agents to prepare elastomeric materials for application of coating compositions is well known in the art. One of the combustion treatments is commercially available from Rod Corporation under the tradename CHEMLOK 7701. The chlorinating agent can be applied to the surface of the elastomeric material by brushing, dipping, spraying, wiping, and the like, which is then left to dry. Chlorine treatment agents tend to be very brittle and typically dry out in seconds or minutes.

본 발명의 피복 조성물은 가요성 엘라스토머와 강성 금속 사이의 경계가 피복 조성물에 의하여 적당히 보호될 수 있도록 가요성 엘라스토머 부분과 강성 금속 부분을 적당히 결합시키는 놀랄만한 능력을 갖고 있다. 따라서, 본 발명은 보호하고자 하는 기질의 한가지 형태를 결합하는 능력만을 갖고 있는 다수의 종래 보호 피복 조성물과 구별된다. The coating composition of the present invention has the surprising ability to properly bond the flexible elastomeric portion with the rigid metal portion such that the boundary between the flexible elastomer and the rigid metal can be adequately protected by the coating composition. Thus, the present invention is distinguished from many conventional protective coating compositions that only have the ability to bind one type of substrate to be protected.

하기 실시예는 본 발명을 설명하기 위한 것으로서, 본 발명은 이에 한정되는 것이 아님은 물론이다.The following examples are provided to illustrate the present invention, and the present invention is not limited thereto.

실시예 1Example 1

하기 실시예는 제온 케미컬에 의하여 생산되는 Zetpol 2220, X-HNBR을 사용하여 제조하였다. 적당한 대체물은 더반KA 8889이다.The following example was prepared using Zetpol 2220, X-HNBR produced by Xeon Chemical. A suitable substitute is Durban KA 8889.

엘라스토머 피복용액을 다음과 같이 제조하였다.Elastomer coating solution was prepared as follows.

성분 설명 PHR   Ingredient Description PHR

X-HNBR 카르복실화 수소화 니트릴-부타디엔 100.0  X-HNBR Carboxylated Hydrogenated Nitrile-Butadiene 100.0

상기 제형을 12.0 중량%의 고체 함량이 되게 메틸이소부틸 케톤(MTBK, CAS No. 108-10-1)에서 용해시켰다.The formulation was dissolved in methylisobutyl ketone (MTBK, CAS No. 108-10-1) to a solids content of 12.0 wt%.

40g의 용액에, 53% 크실렌중의 비스-[이소시아네이토페니]메탄(디이소시아네이트)를 0.1g, 0.5g 및 1.0g 수준으로 첨가하였다. 0.1g 디이소시아네이트 수준에서, 용액은 16시간 이하에서 실온에서 경화되었으며, 0.5g에서 용액은 30분지나 경화되었다. To 40 g of solution, bis- [isocyanatopheny] methane (diisocyanate) in 53% xylene was added at levels of 0.1 g, 0.5 g and 1.0 g. At the 0.1 g diisocyanate level, the solution was cured at room temperature for up to 16 hours and at 0.5 g the solution cured 30 minutes.

40g의 용액에, 3-이소시아네이토프로필트리에톡시실란, CAS #24801-88-5를 0.3, 0.7, 1.0 및 1.3g양으로 첨가하였다. 모든 수준에서, 피복 조성물은 45분내지 1시간내에 경화되기 시작하여 16시간이하에서 완전히 경화되었다. To 40 g of solution, 3-isocyanatopropyltriethoxysilane, CAS # 24801-88-5, was added in amounts of 0.3, 0.7, 1.0 and 1.3 g. At all levels, the coating composition began to cure within 45 minutes to 1 hour and fully cured in less than 16 hours.

연료저항 시험Fuel resistance test

켐록7701로 처리된 55 경도계(durometer)천연고무 화합물(A135Q)에 대한 피복 시험을 하였다. 그 다음 피복을 상업적 플루오로카본 피복 PLV-2100, 미국특허 제5314955호에 따른 상업적 HNBR SPE XV 및 미피복 대조와 비교하였다.Chemlock A coating test was performed on 55 durometer natural rubber compound (A135Q) treated with 7701. The coating was then compared with commercial fluorocarbon coating PLV-2100, commercial HNBR SPE XV and uncoated controls according to US Pat.

실온에서 24시간동안 제트 A 연료에 침지하였을 때, 얻어진 용량% 팽윤 결과는 하기와 같다.When immersed in the jet A fuel at room temperature for 24 hours, the obtained volume% swelling result is as follows.

대조(미피복) 192.9%Control (uncovered) 192.9%

대조 PLV 2100 0.1%Control PLV 2100 0.1%

대조 HNBR SPE XV 33.6%Contrast HNBR SPE XV 33.6%

비스-[이소시아네이토페니]메탄으로 피복(실시예) 2.2%2.2% coating with bis- [isocyanatopheny] methane (Example)

3-이소시아네이토프로필트리에톡시 실란으로 피복(실시예) 2.3% Covered with 3-isocyanatopropyltriethoxy silane (Example) 2.3%

접착시험Adhesion test

두개의 1인치 폭의 스트립을 함께 결합한 다음 180°박피로 당기어 고무 접착을 시험하였다. 고무 스트립은 켐록7701으로 처리한 55 경도계 상업적 천연 고무 화합물(A135Q)로 부터 제조되었다. 약 2인치 길이의 부분을 피복하였으며, 각각의 스트립을 서로 접촉되게 위치시키고, 친밀한 접촉이 확실히 이루어지도록 472g의 추를 적용하였다. 추를 10분동안 적절히 놔두었다. 8일간 건조후 각각의 스트립은 티니우스 올센 인장실험기에서 떼어냈다. 하기 표는 그 결과를 기록한 것이다.Two 1 inch wide strips were joined together and pulled to 180 ° peel to test rubber adhesion. Rubber strip Prepared from 55 Durometer commercial natural rubber compound (A135Q) treated with 7701. A portion of about 2 inches in length was covered and each strip was placed in contact with each other and a weight of 472 g was applied to ensure intimate contact. Leave the weight in place for 10 minutes. After 8 days of drying, each strip is tinius olsen Removed from the tensile tester. The table below records the results.

피복형태  Cover type 박피결과(Lbf)  Peeling Result (Lbf)

대조 PLV 2100 2.03Contrast PLV 2100 2.03

대조 HNBR SPE XV 8.52Contrast HNBR SPE XV 8.52

비스-[이소시아네이토페니]메탄으로 피복(실시예) 15.5Covered with bis- [isocyanatopeni] methane (Examples) 15.5

3-이소시아네이토프로필트리에톡시실란으로 피복(실시예) 21.1 Coating with 3-isocyanatopropyltriethoxysilane (Example) 21.1

1인치폭의 고무 스트립을 1평방 인치의 중첩으로 1인치 금속 쿠우폰에 결합시키므로서 금속 접착 전단 시험을 행하였다. 고무 스트립은 켐록7701로 처리한 55 경도계 천연 고무 화합물(A135Q)로부터 제조되었다. 금속 쿠우폰은 304 스테인레스강 이였다. 스테인레스강은 결합시키기가 어려운 기질인 것으로 알려져 있기 때문에 선택되었다. 피복후, 각각을 서로 접촉되게 위치시키고 친밀한 접촉이 확실히 이루어 지도록 472g의 추를 적용하였다, 추를 10분동안 적절히 놔두었다. 8일간 건조후, 각각의 시험편은 티니우스 올센 인장 시험기에서 떼어냈다.A metal bond shear test was conducted by bonding a 1 inch wide rubber strip to a 1 inch metal coupon with a 1 inch square overlap. Rubber strip Prepared from 55 hardness natural rubber compound (A135Q) treated with 7701. Metal coupone was 304 stainless steel. Stainless steel was chosen because it is known to be a difficult substrate to bond to. After coating, each of them was placed in contact with each other and a weight of 472 g was applied to ensure intimate contact, leaving the weight in place for 10 minutes. After drying for 8 days, each test piece was removed from a Tinius Olsen tensile tester.

피복형태   Cover type 접착결과(psi)   Bonding Result (psi)

대조 PLV 2100 16.78Control PLV 2100 16.78

대조 HNBR SPE XV 19.23Contrast HNBR SPE XV 19.23

비스-[이소시아네이토페니]메탄으로 피복(실시예) 18.2Covered with bis- [isocyanatopeni] methane (Examples) 18.2

3-이소시아네이토프로필트리에톡시 실란으로 피복(실시예) 18.5 Coating with 3-isocyanatopropyltriethoxy silane (Example) 18.5

오존저항Ozone resistance

오존시험은 104°F에서 50 pphm 오존에서 동적 오존시험(ASTM-D 3395)을 사용하여 행하였다.The ozone test was conducted using a dynamic ozone test (ASTM-D 3395) at 50 pphm ozone at 104 ° F.

시험편은 항오존화에 왁스 및 알킬-아릴 페닐렌-디아민 항오존화제(M122N)로보호된 55 경도계 상업적 황-경화 천연고무/폴리부타디엔 혼합물에 기초한 것이다. 동적 상태하에서, 카르복실화 수소화 피복이 오존 장벽으로서 HNBR 피복 SPE XV 보다 효과적인 것 같다. The test pieces are based on 55 hardness-based commercial sulfur-cured natural rubber / polybutadiene mixtures protected with wax and alkyl-aryl phenylene-diamine anti-ozone agents (M122N) for anti-ozone. Under dynamic conditions, carboxylated hydrogenation coatings appear to be more effective than HNBR coated SPE XV as ozone barrier.

균열개시Crack Initiation

대조(미피복) 6.5 시간Control (uncovered) 6.5 hours

대조 HNBR SPE XV 6.5 시간Contrast HNBR SPE XV 6.5 Hours

비스-[이소시아네이토페니]메탄으로 피복(실시예 1) 28시간에 미균열Uncracked at 28 hours with bis- [isocyanatopeni] methane (Example 1)

3-이소시아네이토프로필트리에톡시 실란으로 피복(실시예 1) 28시간에 미균열 Coated with 3-isocyanatopropyltriethoxy silane (Example 1) uncracked at 28 hours

낮은 접착값을 갖는 것 외에, PLV 2100 피복은 굴곡 후 고무 표면으로부터 균열이 생기고 박리된다. 미천공 데마티아 굴곡 시험편(55 경도계 천연고무 화합물로부터 제조)은 이들 동일한 피복으로 피복시키고 ASTM D-813에 따라 굴곡시켰다. PLV 2100 피복은 기질을 4000 사이클 이하로 노출하자 심하게 균열되고 박리되었다. 구워말린 HNBR SPE XV 및 실시예 1은 80,000 사이클 운전하였으며, 이때 천연 고무기질은 균열이 생겼다. 실시예의 피복의 어디에서도 박리의 징후가 전혀 없었다. In addition to having a low adhesion value, the PLV 2100 coating cracks and peels off the rubber surface after bending. Microporous Dematia flexural specimens (prepared from 55 hardness-based natural rubber compounds) were coated with these same coatings and flexed according to ASTM D-813. The PLV 2100 coating severely cracked and peeled off when the substrate was exposed up to 4000 cycles. The baked HNBR SPE XV and Example 1 were run 80,000 cycles, at which time the natural rubber substrate cracked. There was no sign of delamination anywhere in the coating of the examples.

Claims (19)

3-30 중량%의 고체를 함유하는 용매 기재 피복 조성물에 있어서, 상기 고체는 (a) 공액 디엔, 불포화 니트릴, 및 카르복실 단량체로부터 반복 단위를 포함하는 카르복실화 수소화 공중합체, (b) 최소한 하나의 이소시아네이트기 및 가교를 형성하는 다른 기를 함유하는 경화성분, 및 (c) 용매로 구성됨을 특징으로 하는 피복 조성물.A solvent-based coating composition containing 3-30% by weight of a solid, the solid comprising: (a) a carboxylated hydrogenated copolymer comprising repeating units from conjugated diene, unsaturated nitrile, and carboxyl monomers, (b) at least A coating composition comprising a cured component containing one isocyanate group and another group forming a crosslink, and (c) a solvent. 제1항에 있어서, 공액 디엔은 1,3-부타디엔 : 2,3-디메틸부타디엔 : 1,3-펜타디엔 : 1,3-헥사디엔 : 2,4-헥사디엔 : 1,3-헵타디엔 : 피페릴렌 : 및 이소프렌으로 구성되는 기로부터 선택됨을 특징으로 하는 피복 조성물.The conjugated diene according to claim 1, wherein the conjugated diene is 1,3-butadiene: 2,3-dimethylbutadiene: 1,3-pentadiene: 1,3-hexadiene: 2,4-hexadiene: 1,3-heptadiene: A coating composition, characterized in that it is selected from a group consisting of piperylene: and isoprene. 제2항에 있어서, 공액 디엔은 1,3-부타디엔임을 특징으로 하는 피복 조성물.The coating composition of claim 2 wherein the conjugated diene is 1,3-butadiene. 제1항에 있어서, 불포화 니트릴은 하기 식에 해당함을 특징으로 하는 피복 조성물.The coating composition according to claim 1, wherein the unsaturated nitrile corresponds to the following formula. 상기 식중, A는 수소 또는 1-10개의 탄소원자를 갖는 하이드로카르빌기이다. Wherein A is hydrogen or a hydrocarbyl group having 1-10 carbon atoms. 제1항에 있어서, 불포화 니트릴은 아크릴로니트릴 또는 메타크릴로니트릴 임을 특징으로 하는 피복 조성물.The coating composition of claim 1 wherein the unsaturated nitrile is acrylonitrile or methacrylonitrile. 제1항에 있어서, 카르복실화 수소화 공중합체는 약 0.1-20 몰% 사이의 불포화 수준을 가짐을 특징으로 하는 피복 조성물.The coating composition of claim 1, wherein the carboxylated hydrogenated copolymer has an unsaturated level between about 0.1-20 mole percent. 제6항에 있어서, 불포화 수준은 약 3-7 몰% 사이임을 특징으로 하는 피복 조성물.The coating composition of claim 6, wherein the unsaturation level is between about 3-7 mole percent. 제1항에 있어서, 용매는 케톤 : 아세테이트 : 톨루엔, 크실렌 및 이들의 유도체 : 니트로프로판 : 및 에틸렌 디클로라이드로 구성되는 기로부터 선택됨을 특징으로 하는 피복 조성물.The coating composition of claim 1, wherein the solvent is selected from the group consisting of ketones: acetates: toluene, xylene and derivatives thereof: nitropropane: and ethylene dichloride. 제1항에 있어서, 경화 성분은 디-또는 폴리이소시아네이트 임을 특징으로 하는 피복 조성물.The coating composition of claim 1, wherein the curing component is di- or polyisocyanate. 제9항에 있어서, 디-또는 폴리이소시아네이트는 1,6-헥사메틸렌 디이소시아네이트 : 1,8-옥타메틸렌 디이소시아네이트 : 1,12-도데카메틸렌 디이소시아네이트 : 2,2,4-트리메틸헥사메틸렌 디이소시아네이트 : 3,3′-디이소시아네이토디프로필 에테르 : 3-이소시아네이토메틸-3,5,5′-트리메틸사이클로덱실 이소시아네이트 : 헥사메틸렌 디이소시아네이트 : 4,4′-메틸렌 비스(사이클로헥실 이소시아네이트) : 사이클로펜탈렌-1,3-디이소시아네이트 : 사이클로덱실렌-1,4-디이소시아네이트 : 메틸-2,6-디이소시아네이토 카프로레이트 : 비스-(2-이소시아네이토에틸)-푸마레이트 : 4-메틸-1,3-디이소시아네이토사이클로헥산 : 트랜스-비닐렌 디이소시아네이트 : 4,4′-메틸렌-비스(사이클로헥실이소시아네이트) : 메탄 디이소시아네이트 : 비스-(2-이소시아네이토에틸)카르보네이트 : N,N′,N″-트리스-(6-이소시아네이토 헥사메틸렌)뷰렛 : 톨루엔 디이소시아네이트 : 크실렌 디이소시아네이트 : 디아니시딘 디이소시아네이트 : 4,4′-디페닐 메탄 디이소시아네이트 : 1-에톡시-2,4-디이소시아네이토 벤젠 : 1- 클로로-2,4-디이소시아네이토 벤진 : 비스(4-이소시아네이토페닐)메탄 : 트리스(4, 이소시아네이토페닐)메탄 : 나프탈렌 디이소시아네이트 : 4,4′-비페닐 디이소시아네이트 : m-페닐렌 디이소시아네이트 : p-페닐렌 디이소시아네이트 : 3,3′-디메틸-4,4′-비페닐 디이소시아네이트 : p-이소시아네이토벤조일 이소시아네이트 : 테트라 클로로-1,3-페닐렌 디이소시아네이트 : 2,4-톨루엔 디이소시아네이트 : 2,6-톨루엔 디이소시아네이트 : 4,4′-이소시아네이트 : 비스-[이소시아네이토페니] 메탄 폴리메틸렌 폴리(페닐 이소시아네이트) : 이소프론 디이소시아네이트 : 및 이들의 혼합물로 구성되는 기로부터 선택됨을 특징으로 하는 피복 조성물. The di- or polyisocyanate of claim 9, wherein the di- or polyisocyanate is 1,6-hexamethylene diisocyanate: 1,8-octamethylene diisocyanate: 1,12-dodecamethylene diisocyanate: 2,2,4-trimethylhexamethylene di Isocyanate: 3,3'- diisocyanatodipropyl ether: 3-isocyanatomethyl-3,5,5'-trimethylcyclodecyl isocyanate: hexamethylene diisocyanate: 4,4'-methylene bis (cyclohexyl isocyanate) ): Cyclopentalene-1,3-diisocyanate: cyclodexylene-1,4-diisocyanate: methyl-2,6-diisocyanato caprate: bis- (2-isocyanatoethyl) -fuma Rate: 4-methyl-1,3-diisocyanatocyclohexane: trans-vinylene diisocyanate: 4,4'-methylene-bis (cyclohexyl isocyanate): methane diisocyanate: bis- (2-isocyane Itoethyl) Car Bonate: N, N ′, N ″ -tris- (6-isocyanato hexamethylene) Burette: toluene diisocyanate: xylene diisocyanate: dianisidine diisocyanate: 4,4′-diphenyl methane diisocyanate: 1-ethoxy-2,4-diisocyanato benzene: 1-chloro-2,4-diisocyanato benzine: bis (4-isocyanatophenyl) methane: tris (4, isocyanatophenyl Methane: naphthalene diisocyanate: 4,4'-biphenyl diisocyanate: m-phenylene diisocyanate: p-phenylene diisocyanate: 3,3'-dimethyl-4,4'-biphenyl diisocyanate: p- Isocyanatobenzoyl isocyanate: tetra chloro-1,3-phenylene diisocyanate: 2,4-toluene diisocyanate: 2,6-toluene diisocyanate: 4,4'-isocyanate: bis- [isocyanatopheny Methane polymethylene poly (phenyl isocyanane) ): Isophorone diisocyanate: and coating compositions, characterized in that the selection from the group consisting of a mixture thereof. 제9항에 있어서, 상기 디-또는 폴리이소시아네이트는 공액 디엔, 불포화 니트릴 및 카르복실 단량체의 상기 카르복실화 수소화 공중합체의 100 중량부에 대하여 3-30 중량부로 존재함을 특징으로 하는 피복 조성물.10. The coating composition of claim 9, wherein the di- or polyisocyanate is present at 3-30 parts by weight based on 100 parts by weight of the carboxylated hydrogenated copolymer of conjugated diene, unsaturated nitrile and carboxyl monomer. 제10항에 있어서, 상기 디-또는 폴리 이소시아네이트는 공액 디엔, 불포화 니트릴 및 카르복실 단량체의 상기 카르복실화 수소화 공중합체의 100 중량부에 대하여 8-15 중량부로 존재함을 특징으로 하는 피복 조성물.The coating composition according to claim 10, wherein the di- or poly isocyanate is present in an amount of 8-15 parts by weight based on 100 parts by weight of the carboxylated hydrogenated copolymer of conjugated diene, unsaturated nitrile and carboxyl monomer. 제1항에 있어서, 상기 경화 성분은 이소시아네이트기 및 가교를 형성할 수 있는 다른 기를 함유하는 유기 실란임을 특징으로 하는 피복 조성물.The coating composition of claim 1, wherein the curing component is an organic silane containing an isocyanate group and other groups capable of forming crosslinks. 제12항에 있어서, 상기 가수분해 가능한 기는 할로겐, 하이드록시, 알콕시, 및 아실옥시 기로 구성되는 기로부터 선택됨을 특징으로 하는 피복 조성물.13. The coating composition of claim 12, wherein the hydrolyzable group is selected from groups consisting of halogen, hydroxy, alkoxy, and acyloxy groups. 제13항에 있어서, 가교를 형성할 수 있는 상기 기는 에폭시 함유기, 메르캅토기, 메르캅토 함유기, 비닐기, 비닐 함유기, 다른 이소시아네이트기, 이소시아네이트 함유기, 우레이도 기, 우레이도 함유기, 이미다졸기 및 이미다졸 함유기로 구성되는 기로부터 선택됨을 특징으로 하는 피복 조성물. The group according to claim 13, wherein the group capable of forming a crosslink is an epoxy-containing group, a mercapto group, a mercapto-containing group, a vinyl group, a vinyl-containing group, another isocyanate group, an isocyanate-containing group, a ureido group, or a ureido-containing group. And a group consisting of an imidazole group and an imidazole containing group. 제13항에 있어서, 상기 유기 실란은 이소시아네이토-알콕시 실란임을 특징으로 하는 피복 조성물.The coating composition of claim 13, wherein the organosilane is isocyanato-alkoxy silane. 제16항에 있어서, 상기 이소시아네이토-알콕시 실란은 감마-이소시아네이토 프로필트리메톡시 실란 또는 감마-이소시아네이토프로필트리에톡시 실란임을 특징으로 하는 피복 조성물.17. The coating composition of claim 16 wherein the isocyanato-alkoxy silane is gamma-isocyanato propyltrimethoxy silane or gamma-isocyanatopropyltriethoxy silane. 청구항 1의 용매 기재 피복 조성물을 금속에 결합되는 가황 고무기질의 표면에 적용하고, 피복을 건조시킨 다음, 상기 건조된 피복이 주위상태에서, 임의의 경우 열의 적용에 의하여 경화되게 하는 것으로 구성됨을 특징으로 하는 기질을 피복하는 방법.Applying the solvent-based coating composition of claim 1 to the surface of a vulcanized rubber substrate bonded to a metal, drying the coating and then allowing the dried coating to cure in ambient conditions, in any case by application of heat Method of coating a substrate made with. 가요성 엘라스토머에 결합되는 금속의 결합 복합체에 있어서, 상기 복합체는 상기 엘라스토머의 전체 표면, 및 엘라스토머의 주위 근처에서 최소한 부분적으로 상기 금속에 피복되고, 상기 피복은 (a) 공액 디엔, 불포화 니트릴, 및 카르복실 단량체로부터 반복 단위를 포함하는 카르복실화 수소화 공중합체, (b) 최소한 하나의 이소시아네이트 기 및 가교를 형성하는 다른 기를 함유하는 경화성분, 및 (c) 용매로 구성되는 용매 용액의 건조 잔사로부터 형성됨을 특징으로 하는 결합 복합체.In a bonded composite of metals bonded to a flexible elastomer, the composite is coated on the metal at least partially near the entire surface of the elastomer and around the elastomer, the coating comprising (a) conjugated diene, unsaturated nitrile, and From a carboxyl hydrogenated copolymer comprising repeating units from a carboxyl monomer, (b) a cured component containing at least one isocyanate group and other groups forming crosslinks, and (c) a solvent Binding complexes characterized in that formed.
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US7041379B2 (en) 2006-05-09
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