KR20050017025A - Construction material used for heat-insulting adhesive or base coat - Google Patents
Construction material used for heat-insulting adhesive or base coatInfo
- Publication number
- KR20050017025A KR20050017025A KR1020030055347A KR20030055347A KR20050017025A KR 20050017025 A KR20050017025 A KR 20050017025A KR 1020030055347 A KR1020030055347 A KR 1020030055347A KR 20030055347 A KR20030055347 A KR 20030055347A KR 20050017025 A KR20050017025 A KR 20050017025A
- Authority
- KR
- South Korea
- Prior art keywords
- organic hollow
- adhesive
- hollow particles
- heat
- building
- Prior art date
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
- C04B22/08—Acids or salts thereof
- C04B22/10—Acids or salts thereof containing carbon in the anion
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/0016—Granular materials, e.g. microballoons
- C04B20/002—Hollow or porous granular materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2641—Polyacrylates; Polymethacrylates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00637—Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
Abstract
Description
본 발명은 단열접착제 또는 바탕바름재로 사용되는 건축용자재에 관한 것으로, 보다 상세하게는 건축물의 내, 외장용 공사에서 시멘트와 혼합되어 접착제 또는 바탕바름재로 사용되는 건축용자재를 제조함에 있어서, 물, 수지, 메틸셀룰로오스 및 충전제가 포함된 혼합물에 내부에 공기층을 가진 유기계중공입자를 첨가함으로써 단열기능이 강화되고 강도와 내구성을 증가시킨 단열접착제 또는 바탕바름재로 사용되는 건축용자재에 관한 것이다. The present invention relates to a building material used as a thermal insulation adhesive or a base material, more specifically in the construction of building materials used as an adhesive or a base material mixed with cement in the interior, exterior construction of buildings, water, The present invention relates to a building material used as a heat-insulating adhesive or a base material that has enhanced heat insulation and increased strength and durability by adding organic hollow particles having an air layer therein to a mixture containing resin, methyl cellulose and a filler.
일반적으로 건축물의 벽면, 바닥 또는 천정 등의 시공에는 보온효과를 도모하기 위하여 스티로폼등의 단열재가 사용된다. 도 1은 종래 외벽 단열 구조를 개략적으로 도시한 것으로, 시멘트(1)로 이루어지는 외벽면으로 스트로폼등의 단열재(3)가 접착제(2)에 의해서 접착된다. 그러나 상기 단열재(3)는 통상 스트로폼등으로 이루어져 강도가 약하므로 이를 보완하기 위해서 메쉬(5)를 덧된 후에, 건축구조물의 내, 외부 마감용 마감재(6)를 바르게된다. 이때 상기 단열재(3), 메쉬(5), 마감재(6)간에는 바탕바름재(4)를 바름으로써 단열재(3), 메쉬(5), 마감재(6)간 결합이 이루어진다. In general, insulators such as styrofoam are used in the construction of walls, floors, or ceilings of buildings to achieve thermal insulation. FIG. 1 schematically shows a conventional outer wall insulating structure, in which a heat insulating material 3 such as strofoam is bonded to an outer wall surface made of cement 1 by an adhesive 2. However, since the heat insulator 3 is made of a styrofoam or the like, the strength is weak, and after the mesh 5 is added to compensate for this, the interior and exterior finish 6 of the building structure is applied correctly. At this time, by applying a base material (4) between the heat insulating material (3), the mesh (5), the finishing material (6) is made between the heat insulating material (3), the mesh (5), the finishing material (6).
상기 접착제(2)와 바탕바름재(4)는 물, 수지, 메틸셀룰로오스 및 충전제로 이루어지는 혼합물을 건설현장에서 시멘트와 약 1대1의 비율로 배합하여 사용하며, 실질적으로는 동일한 성분으로 이루어진다. 다만 바탕바름재(4)는 필요한 부분의 전체면에 바르는 형태로 이용되며, 접착제(2)는 구체모양을 형성하여 필요한 부분에 분리된 형태로 배치된다는 점에서 차이가 있다. The adhesive agent 2 and the base material 4 are used by mixing a mixture of water, resin, methyl cellulose, and filler in a ratio of about one to one with cement at the construction site, and substantially composed of the same components. However, the base material (4) is used in the form applied to the entire surface of the required portion, the adhesive (2) is different in that it is arranged in a separate form to form the shape of the necessary portion.
그러나 상기와 같은 접착제나 바탕바름재의 경우에는 양생을 할 때, 시멘트의 발열 수화반응이 진행되면서 공극 및 기포가 생기고, 이로 인해서 작은홀들이 발생된다. 따라서 비가 많이 내리는 우기에는 작은홀 내부에 물이 흡수되어 벽면 외부로 빠져나가지 않고 장기간 머물게 됨으로 인하여, 접착제층은 내구성이 저하될 우려가 있고 바탕바름재층의 경우에는 물 흡수로 인하여 마감재의 표면층이 벗겨지는 문제점이 있다. 또한 바탕바름재의 유연성이 약하여 마감재 시공시 마감재에 포함된 규사성분에 의하여 바탕바름재가 부서지고 이때 부서진 덩어리가 마감재와 섞이면, 외부면을 오염시켜 내구성이 저하되고 벽면의 색깔이 변하는 문제가 발생한다. However, in the case of the adhesive or the base material as described above, when curing, as the exothermic hydration reaction of the cement proceeds, voids and bubbles are generated, which causes small holes. Therefore, during the rainy season when rain is heavy, the water is absorbed inside the small hole and stays for a long time without falling out of the wall surface. Therefore, the adhesive layer may be deteriorated in durability. In the case of the base layer, the surface layer of the finishing material may be peeled off due to water absorption. There is a problem losing. In addition, due to the low flexibility of the base coating material, when the base coating material is broken by the silica sand component included in the finishing material during construction, and when the broken mass is mixed with the finishing material, the exterior surface is contaminated and the durability is degraded and the color of the wall surface is changed.
본 발명은 상기한 종래 문제점들을 감안하여 발명된 것으로서, 종래 물, 수지, 메틸셀룰로오스 및 충전제로 이루어지는 혼합물에 유기계중공입자를 첨가함으로써, 단열성이 뛰어나고, 탄성력도 갖추어 팽창 또는 수축에 따라 발생되는 균열에 대한 저항성이 우수하며, 유기계중공입자가 수화시멘트 입자 사이의 공극을 채워서 공극률과 침투성이 줄게되어 강도와 내구성이 증진된 단열접착제 또는 바탕바름재로 사용되는 건축용자재를 제공하는 것을 그 목적으로 한다. The present invention has been invented in view of the above-described conventional problems, and by adding organic hollow particles to a mixture of water, resin, methyl cellulose and filler, it is excellent in thermal insulation and also has elasticity to crack caused by expansion or contraction. It is an object of the present invention to provide a building material that is used as a heat-insulating adhesive or a base coating material, which has excellent resistance to the organic hollow particles and fills the voids between the hydrated cement particles, thereby reducing the porosity and permeability.
상기와 같은 목적을 달성하기 위한 본 발명 단열접착제 또는 바탕바름재로 사용되는 건축용자재는, 건축물의 내, 외장용 공사에서 시멘트와 배합되어 사용되며 물, 수지, 메틸셀룰로오스 및 충전제의 혼합물을 포함하여 이루어지는 단열접착제 또는 바탕바름재로 사용되는 건축용자재에 있어서, 상기 혼합물에 내부는 공기층이고 외부는 CaCO3로 코팅된 아크릴계 폴리머이며, 구형으로 직경 100㎛이하, 비중 0.13이하인 유기계중공입자가 첨가되는 것을 특징으로 한다.Building material used as the heat insulation adhesive or ground coating material of the present invention for achieving the above object, is used in combination with cement in the interior, exterior construction of buildings and comprises a mixture of water, resin, methyl cellulose and fillers. In the building material used as a heat insulation adhesive or a base material, the interior is an air layer and the outside is an acrylic polymer coated with CaCO 3 , spherical organic particles having a diameter of 100 μm and a specific gravity of 0.13 or less are added to the mixture. It is done.
이하 본 발명의 구성 및 작용을 예시도면에 의거하여 상세히 설명한다.Hereinafter, the configuration and operation of the present invention will be described in detail with reference to the accompanying drawings.
도 2는 유기계중공입자의 단면도이다. 2 is a cross-sectional view of an organic hollow particle.
도면에 도시된 바와 같이, 상기 유기계중공입자는 구형으로 내부가 빈 공기층(11)을 가진 아크릴계 중합체(polymer)(12)로 구성된 입자로 비중을 조정하기 위하여 외곽에는 CaCO3(13)가 코팅되어 있다. 상기 유기계중공입자의 공기층(11)은 열전도율이 낮기때문에 이러한 유기계중공입자가 첨가된 재료는 단열성이 우수하게 되는 것이다.As shown in the figure, the organic hollow particles are spherical and composed of particles composed of an acrylic polymer (12) having an empty air layer (11) inside to adjust the specific gravity CaCO 3 (13) is coated on the outside have. Since the air layer 11 of the organic hollow particles has a low thermal conductivity, the material to which the organic hollow particles are added is excellent in thermal insulation.
도 3은 본 발명에 의한 건축용자재가 사용된 단열접착제 또는 바탕바름재의 단면도이다. Figure 3 is a cross-sectional view of a heat insulating adhesive or a base material using a building material according to the present invention.
본 발명에 의한 건축용자재는 아크릴에멀젼을 기본수지로 사용하고 물과 메틸셀룰로오스 및 충전제를 혼합한 후, 유기계중공입자(10)가 첨가된 것이다. 상기 충전제로는 규사(30)가 사용되어 아크릴수지의 노화방지·보강·증량(增量)의 역할을 하며, 상기 메틸셀룰로오스는 점성을 증가시켜 재료가 끈끈해지도록 하는 역할을 한다. 상기 물, 아크릴수지, 충전제, 메틸셀룰로오스등으로 이루어진 혼합물에 유기계중공입자(10)가 첨가된 본 발명에 의한 건축용자재는, 건설현장에서는 시멘트와 1대1의 비율로 배합되어 사용되는데, 도 3은 시멘트와 배합되고 건조된 후 상태를 도시한 것이며, 시멘트입자(20)와 규사(30)사이로 유기계중공입자(10)가 삽입되어 있음을 볼 수 있다. In the building material according to the present invention, after the acrylic emulsion is used as the base resin, water, methyl cellulose and the filler are mixed, the organic hollow particles 10 are added thereto. As the filler, silica sand 30 is used to prevent aging, reinforcement, and increase of the acrylic resin, and the methyl cellulose increases the viscosity to serve to make the material sticky. The building material according to the present invention, in which the organic hollow particles 10 are added to a mixture made of water, an acrylic resin, a filler, methyl cellulose, and the like, is used in a construction site by mixing cement with a ratio of 1: 1. Is a state after mixing with the cement and dried, it can be seen that the organic hollow particles 10 are inserted between the cement particles 20 and the silica sand (30).
상기 유기계중공입자(10)는 시멘트입자(20) 사이의 공극을 채워서 공극률과 침투성이 줄어들게 되어 단열접착제 및 바탕바름재의 강도와 내구성이 증가하는 것이다. 또한 상기 유기계중공입자(10)는 비중이 0.13이하이고 구형으로 직경이 100㎛ 이하인 것을 사용하여 초저밀도이고 탄성력을 갖게되므로, 단열접착제 또는 바탕바름재는 팽창·수축에 따르는 균열에 대한 저항성이 우수하게 된다. 또한 상기 유기계중공입자(10)는 초경량이고 매끈한 구형이어서 단열접착제 또는 바탕바름재의 유동성을 증가시켜 제품의 시공성과 조작성이 증가된다.The organic hollow particles 10 are to fill the pores between the cement particles 20 to reduce the porosity and permeability to increase the strength and durability of the heat insulating adhesive and the base material. In addition, since the organic hollow particles 10 have a specific gravity of 0.13 or less and have a spherical shape having a diameter of 100 μm or less, they have very low density and elasticity, and thus the thermal insulation adhesive or base coating material has excellent resistance to cracking due to expansion and contraction. do. In addition, the organic hollow particles 10 are ultra-light and smooth spherical shape, thereby increasing the fluidity of the heat-insulating adhesive or the base material to increase the workability and operability of the product.
아래의 표는 본 발명에 의한 건축용자재를 사용한 단열접착제와 일반접착제의 특성을 자체 실험을 통하여 측정한 결과를 비교하여 나타낸 것이다.The table below shows the results of measuring the properties of the thermal insulation adhesive and the general adhesive using the building material according to the present invention through their own experiments.
상기 표에서 알 수 있듯이 본 발명에 의한 단열접착제는, 일반접착제에 비하여 열전도율이 절반 정도에 불과하여 접착제 자체에 단열기능이 부여되며, 통상적으로 두꺼울수록 크랙의 발생 가능성이 높아짐을 고려할 때 4.5mm의 두께를 형성할 때까지 크랙이 발생되지 않아서 크랙에 강함을 알 수 있고, 샘풀을 상온에서 10일간 물에 담가둔 후 검사했을 때 내수성이 매우 우수하였다.As can be seen from the above table, the heat insulating adhesive according to the present invention has only about half the thermal conductivity as compared with the general adhesive, and thus the heat insulating function is given to the adhesive itself. Cracks did not occur until the thickness was formed, it can be seen that the crack is strong, and when the sample was immersed in water for 10 days at room temperature and tested, the water resistance was very excellent.
도 4는 본 발명에 의한 건축용자재를 제조하는 과정에 대한 흐름도이다.4 is a flowchart illustrating a process of manufacturing a building material according to the present invention.
먼저 원료계량단계에서는 수지, 충전제 및 메틸셀룰로오스와 유기계중공입자등을 필요한 조성비로 준비한다. 대체로 조성비는, 기본수지로 사용되는 아크릴에멀션수지 약 26%, 충전제로 사용되는 규사 약 50%, 물 약 18%, 유기계중공입자 약 5%, 메틸셀룰로오스 약 0.5%에 기타물질(NH4OH, 디포머등)을 포함하여 이루어진다.First, in the raw material weighing step, a resin, a filler, and methyl cellulose and organic hollow particles are prepared at a necessary composition ratio. Generally, the composition ratio is about 26% of the acrylic emulsion resin used as the basic resin, about 50% of the silica sand used as the filler, about 18% of the water, about 5% of the organic hollow particles, about 0.5% of the methyl cellulose, and other substances (NH 4 OH, Deformers, etc.).
원료계량이 끝나면, 혼합탱크에 상기 원료들을 투입하는데, 대체로 물, 메틸셀룰로오스, 아크릴에멀션수지, 유기계중공입자, 규사순으로 투입되며 이때 50rpm의 속도로 교반이 이루어진다. 모든 원료가 혼합탱크에 투입되면 교반속도를 60rpm으로 올려서 약 30분간 혼합단계를 거친다.When the raw material is weighed, the raw materials are put into the mixing tank, which is generally added in the order of water, methyl cellulose, acrylic emulsion resin, organic hollow particles, and silica sand, and stirring is performed at a speed of 50 rpm. When all the raw materials are put into the mixing tank, the stirring speed is increased to 60 rpm and the mixing step is performed for about 30 minutes.
상기 혼합단계 후에는, 검사 단계에서 점도, pH등을 체크한 후, 포장단계에서 제품을 포장무게 단위로 포장한다. After the mixing step, after checking the viscosity, pH, etc. in the inspection step, the product is packaged in packaging units in the packaging step.
이상에서 설명한 바와 같이 본 발명 단열접착제 또는 바탕바름재로 사용되는 건축용자재에 의하면, 종래의 건축용자재에 유기계중공입자를 첨가한 것을 시멘트와 배합하여 접착제 또는 바탕바름재로 사용함으로써, 상기 접착제 또는 바탕바름재는, 단열성이 부여되고, 첨가된 유기계중공입자의 탄성력에 의해 팽창·수축에 의한 균열에 강하고, 매끈한 구형의 유기계중공입자가 입자간 공극을 채워서 강도와 내구성이 증가되고 동시에 유동성이 증가되어 작업성이 증가되는 효과가 있다.As described above, according to the building material used as the heat insulating adhesive or the ground coating material of the present invention, the adhesive or the ground material is used by mixing the organic hollow particles with the cement and mixing the cement with the cement. The coating material is endowed with heat insulation and is resistant to cracking due to expansion and contraction by the elastic force of the added organic hollow particles. Smooth spherical organic hollow particles fill the voids between particles to increase strength and durability, and at the same time increase fluidity. The effect is to increase the sex.
도 1은 종래 외벽 단열 구조를 개략적으로 나타내는 도면,1 is a view schematically showing a conventional outer wall insulation structure,
도 2는 유기계중공입자의 단면도,2 is a cross-sectional view of an organic hollow particle,
도 3은 본 발명에 의한 건축용자재가 사용된 단열접착제 또는 바탕바름재의 단면도,Figure 3 is a cross-sectional view of the heat insulating adhesive or the base material using the building material according to the invention,
도 4는 본 발명에 의한 건축용자재를 제조하는 과정에 대한 흐름도이다.4 is a flowchart illustrating a process of manufacturing a building material according to the present invention.
〈 도면의 주요부분에 대한 설명 〉<Description of Main Parts of Drawing>
10 : 유기계중공입자 11 : 공기층10 organic hollow particle 11 air layer
12 : 아크릴중합체 13 : CaCO3 12: acrylic polymer 13: CaCO 3
20 : 시멘트입자 30 : 규사20: cement particle 30: silica sand
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KR10-2003-0055347A KR100528133B1 (en) | 2003-08-11 | 2003-08-11 | Construction material used for heat-insulting adhesive or base coat |
JP2004139188A JP2005016291A (en) | 2003-06-28 | 2004-05-07 | Composition for buildings, and its method of application |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100850965B1 (en) * | 2008-02-25 | 2008-08-12 | (주)삼우종합건축사사무소 | Adhesive composition for insulating and insulator panel for using same |
CN100504003C (en) * | 2006-04-06 | 2009-06-24 | 孙大鹏 | Fire-proof insulation composite outer wall system of building and construction technique |
WO2019216518A1 (en) * | 2018-05-11 | 2019-11-14 | 주식회사 홍성이엔지 | Quasi-nonflammable finishing material composition, preparation method of same, and construction method using same |
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KR100926453B1 (en) * | 2009-07-14 | 2009-11-13 | 김동균 | Light weight adhesive mortar composition for outer wall insulation using elastic hollow filler |
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2003
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100504003C (en) * | 2006-04-06 | 2009-06-24 | 孙大鹏 | Fire-proof insulation composite outer wall system of building and construction technique |
KR100850965B1 (en) * | 2008-02-25 | 2008-08-12 | (주)삼우종합건축사사무소 | Adhesive composition for insulating and insulator panel for using same |
WO2019216518A1 (en) * | 2018-05-11 | 2019-11-14 | 주식회사 홍성이엔지 | Quasi-nonflammable finishing material composition, preparation method of same, and construction method using same |
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