KR20050009868A - Panel for structure and making method - Google Patents
Panel for structure and making method Download PDFInfo
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- KR20050009868A KR20050009868A KR1020030049170A KR20030049170A KR20050009868A KR 20050009868 A KR20050009868 A KR 20050009868A KR 1020030049170 A KR1020030049170 A KR 1020030049170A KR 20030049170 A KR20030049170 A KR 20030049170A KR 20050009868 A KR20050009868 A KR 20050009868A
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- panel
- rigid member
- reinforcing
- polycarbonate
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
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- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
본 발명은 구조물 보강용 투명패널 및 그 패널의 제조방법에 관한 것으로, 더욱 상세하게는 구조물을 보강하는 건축부자재로써, 구조물의 시공상태 및 노후에 따른 변형, 손상, 균열상태등을 육안으로 식별가능하게 하여, 그에 따른 보수 및 보강작업 시기를 적절하게 파악할수 있도록 한 구조물 보강용 투명패널 및 그 패널의 제조방법에 관한 것이다.The present invention relates to a transparent panel for reinforcing a structure and a method for manufacturing the panel, and more particularly, as a building subsidiary material for reinforcing a structure, which can be visually identified as deformation, damage, crack state, etc., depending on the construction state and age of the structure. It relates to a transparent panel for structural reinforcement and a method of manufacturing the panel so that it can properly grasp the time of repair and reinforcement work accordingly.
일반적으로 콘크리트 구조물등은 여러 가지 요인(눈,비,바람등과 같은 자연환경 내지 사용하중 및 진동충격 등과 같은 인위적 요인등)들에 의해 손상을 입거나 노후화 되는 것이고, 이와같이 손상되고, 노후화된 구조물은 시간의 흐름에 비례하여 내구성, 방수성 등 모든 기능이 현격하게 저하되는 것이다.In general, concrete structures are damaged or aged by various factors (natural environment such as snow, rain, wind, etc., or artificial factors such as use load and vibration shock). In proportion to the passage of time, all functions, such as durability and waterproofness, are significantly degraded.
따라서 모든 구조물들은 그 신축단계에서 부터 철거직전에 이르기 까지 그 존재(사용관계)가 유지되는 한 그에 따른 대책과 보수, 보강작업들이 당연히 지속되어야 하는 것이다.Therefore, all structures must be kept intact as long as their existence (use relation) is maintained from the new construction stage to the time of demolition.
이에, 상기와 같은 건축 구조물의 특성에 부합하고자, 시공되는 구조물을 좀더 튼튼하게 보강되도록 하고, 또한 구조물의 균열 내지 변형 발생시, 보수작업을 용이하게 유도하기 위한 건축부자재로써, 통상 구조물의 표면에 부착되는 각종 보강패널(단열, 방음, 방수, 보강판 등등)들이 널리 이용되고 있는 실정이다.Therefore, in order to meet the characteristics of the building structure as described above, as a construction subsidiary material to strengthen the structure to be constructed more robustly, and to easily induce repair work in the event of cracking or deformation of the structure, it is usually attached to the surface of the structure Various reinforcement panels (insulation, soundproofing, waterproof, reinforcing plate, etc.) are widely used.
하지만 , 전술한 바와같은 종래의 보강패널들은 철판 내지 탄소섬유등과 같은 불투명 소재로 이루어진 것으로, 이에 이와같은 보강패널을 구조물에 부착, 설치할 경우, 구조물로 발생하는 균열 내지 손상등을 육안으로는 식별할수 없는 구조상의 문제점을 주는 것이었을 뿐만 아니라, 이와같은 식별 불가능한 보강패널의 구조적 폐단으로 인해 구조물 보수에 대한 대책과 그에 따른 작업을 원할히 수행할수 없는 상당한 문제점을 갖게 하는 것이었다.However, the conventional reinforcement panels as described above are made of an opaque material such as iron plate or carbon fiber, and when such reinforcement panels are attached to and installed on the structure, cracks or damages generated by the structure are visually identified. Not only did it give structural problems that could not be achieved, but the structural closure of these unidentifiable reinforcement panels led to significant problems that prevented the maintenance of the structure and the corresponding work.
한편, 근래에는 전술한 종래 보강패널의 문제점을 해결한 것으로써, 본원 발명자에 의해 선출원 등록(특허등록 제377269호)된 투명 레진 패널을 이용한 구조물 보수보강 공법이 창안된 바 있다.On the other hand, in recent years to solve the above problems of the conventional reinforcement panel, a structure repair and reinforcement method has been invented by using a transparent resin panel registered by the inventor of the present application (patent registration No. 377269).
그러나, 상기 본원 발명자에 의해 선출원 등록된 투명 레진 패널, 다시말해 보강패널은 폴리카보네이트 소재를 이용한 투명체로써, 콘크리트로 이루어진 구조물에 부착시, 콘크리트의 표면상태를 투시되게 하여 구조물의 균열 및 변형 상태등을 용이하게 식별가능케 하고, 그에 따른 보수작업 또한 편리하게 행할수 있도록 하는 효과를 제공한 것이기는 하나;However, the transparent resin panel registered in advance by the inventor of the present invention, that is, the reinforcement panel is a transparent material using a polycarbonate material, when attached to a structure made of concrete, the surface state of the concrete is exposed so that the crack and deformation state of the structure, etc. Although it provides an effect that makes it easy to identify, and accordingly also maintenance work accordingly;
이와같은, 선출원 등록기술로써의 보강패널은 합성수지(폴리카보네이트)로 이루어진 단순 판상체로써, 외부충격등에 의해 쉽게 변형되거나 파손될수 있는 상당한 내구성 저하의 문제점을 상존되게 하는 것이었다.As such, the reinforcement panel by the prior application registration technology is a simple plate body made of a synthetic resin (polycarbonate), so that the problem of considerable durability deterioration that can be easily deformed or damaged by an external impact or the like is present.
이에, 구조물의 변형 상태를 손쉽게 식별 가능하게 함은 물론, 사용에 따른 제품의 강도를 증가시킴과 동시에, 내구성을 향상되게 하여 구조물 보수 및 보강 분야에 있어 탁원할 효과를 발휘할수 있도록 하는 기술의 개발을 절실한 해결과제로 남게 하는 것이었다Therefore, it is possible to easily identify the deformation state of the structure, increase the strength of the product according to the use and at the same time improve the durability to develop a technology that can exhibit a turbid effect in the field of repair and reinforcement of the structure To remain as an urgent task
따라서, 본 발명은 투명체를 취하는 종래 보강패널의 제반적인 문제점을 해결하고자 창안된 것으로;Therefore, the present invention was devised to solve the general problems of the conventional reinforcement panel taking a transparent body;
본 발명의 목적은 투명체를 이루는 보강패널 내측면에 격자무늬를 이루는 강성부재를 일체로 용융 매설되도록 하여 제품의 변형을 방지하고, 내구성을 극히 향상되도록 한 구조물 보강용 투명패널을 제공함에 있는 것이다.An object of the present invention is to provide a transparent panel for structure reinforcement to prevent the deformation of the product to be integrally melt buried in the rigid member forming a grid pattern on the inner surface of the reinforcing panel constituting the transparent body, the durability is extremely improved.
한편, 본 발명의 또 다른 목적으로는 보강패널상에 강성부재를 일체로 매설되도록 함에 있어, 그 결합된 강성부재의 분리 내지 이탈을 방지되도록 하고, 또한 편리한 일련의 제조과정을 통해 제품의 양산 효율을 증대되도록 한 구조물 보강용 투명패널 제조방법을 제공함에 있는 것이다.On the other hand, another object of the present invention is to integrally embed the rigid member on the reinforcement panel, to prevent separation or separation of the coupled rigid member, and also to mass production efficiency through a series of convenient manufacturing process It is to provide a method for manufacturing a transparent panel for reinforcing the structure to be increased.
이에, 상기 목적을 달성하기 위한 본 발명의 구체적인 수단으로는;Thus, the specific means of the present invention for achieving the above object;
폴리카보네이트 소재를 용융 가공하여 이루어진 판상의 투명체 보강패널에 있어서;A plate-shaped transparent body reinforcing panel formed by melt processing a polycarbonate material;
상기, 보강패널 저면에 연속적이고, 반복적인 격자무늬 구조로써, 부재수용홈을 형성시키고, 상기 격자무늬를 이루는 부재수용홈내에 강성부재를 융착 결합되도록 함으로써 달성되는 것이고;The continuous and repetitive lattice pattern structure on the bottom of the reinforcing panel is achieved by forming a member receiving groove and fusion-bonding the rigid member in the lattice member receiving groove;
또한, 이러한 구성을 이루기 위한 일련의 제조방법으로는, 소정 굵기와 길이로 형성된 선 구조의 무기섬유 외피면에 접착유도분말체를 도포시키는 강성부재 성형공정과;In addition, a series of manufacturing methods for achieving such a configuration, the rigid member forming step of applying an adhesive induction powder to the outer surface of the inorganic fiber of the wire structure formed of a predetermined thickness and length;
상기, 성형된 강성부재를 일정한 크기의 성형틀 바닥면에 상호 연속적이고반복적인 격자구조로 배열되게하는 무늬형성 공정과;A pattern forming process for arranging the molded rigid member in a continuous and repetitive lattice structure on a bottom surface of a mold of a predetermined size;
상기, 강성부재가 격자무늬로 배열된 성형틀내에 가열 용융된 폴리카보네이트를 주입하여, 그 주입된 액상의 폴리카보네이트 저면으로 강성부재가 용착되도록 하는 패널성형 공정과;A panel forming process of injecting a polycarbonate heated and melted in a forming frame in which the rigid members are arranged in a lattice pattern to weld the rigid members to the injected polycarbonate bottom;
상기, 성형틀내에 주입된 액상체의 폴리카보네이트를 상온에서 냉각, 고형화시키는 냉각공정과;A cooling step of cooling and solidifying the polycarbonate of the liquid body injected into the mold at room temperature;
상기, 냉각과정을 통해 고형화된 패널을 필요한 사용면적에 따라 절단가공하는 제단공정을 행하게 함으로써, 달성되는 것이다.The above-mentioned process is accomplished by performing the step of cutting the solidified panel through the cooling process according to the required use area.
도 1은 본 발명에 따른 구조물 보강용 투명패널의 분해사시도1 is an exploded perspective view of a transparent panel for structure reinforcement according to the present invention
도 2는 본 발명에 따른 구조물 보강용 투명패널의 결합단면도2 is a cross-sectional view of the coupling of the transparent panel for the structure reinforcement according to the present invention
도 3은 본 발명에 따른 구조물 보강용 투명패널의 제조공정 순서도Figure 3 is a manufacturing process flow chart of the structure reinforcing transparent panel according to the present invention
< 도면 주요부위에 대한 부호의 설명 ><Description of Symbols for Major Parts of Drawings>
1 : 보강패널 2 : 강성부재 11 : 부재수용홈1: reinforcement panel 2: rigid member 11: member receiving groove
S1: 강성부재 성형공정 S2: 무늬형성 공정 S3: 패널성형 공정S 1 : rigid member molding process S 2 : pattern forming process S 3 : panel molding process
S4: 냉각공정 S5: 제단공정S 4 : Cooling process S 5 : Cutting process
이하, 본 발명에 따른 구조물 보강용 투명패널 및 그 패널 제조방법의 구체적인 실시예를 첨부도면에 의거하여 상세히 설명하기로 한다.Hereinafter, specific embodiments of the structure reinforcing transparent panel and a method for manufacturing the panel according to the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 구조물 보강용 투명패널의 분해사시도이고, 도 2는 본 발명에 따른 구조물 보강용 투명패널의 결합단면도이며, 도 3은 본 발명에 따른 구조물 보강용 투명패널의 제조공정 순서도로써, 그 일련의 구성을 살펴보면;1 is an exploded perspective view of a transparent panel for reinforcing structure according to the present invention, Figure 2 is a cross-sectional view of the coupling of the transparent panel for reinforcing structure according to the present invention, Figure 3 is a flow chart of the manufacturing process of the transparent panel for reinforcing the structure according to the present invention As such, looking at the set of configurations;
보강패널(1) 저면에 강성부재(2)를 결합되게 함으로써, 구성되는 것이다.It is configured by coupling the rigid member 2 to the bottom of the reinforcing panel 1.
이때, 상기 보강패널(1)은 폴리카보네이트 소재를 용융 가공하여 이루어진 투명판상체로써, 이와같은 보강패널(1)의 저면으로는, 도 1로 도시된 바와같이 연속적이고 반복적인 격자무늬 구조로써, 부재수용홈(11)을 형성되도록 함이 바람직하다.At this time, the reinforcement panel 1 is a transparent plate-like body formed by melt processing a polycarbonate material, and as the bottom surface of the reinforcement panel 1, as shown in FIG. 1, as a continuous and repetitive lattice pattern structure, It is preferable to form the member receiving groove (11).
또한, 상기 강성부재(2)는 전술한 보강패널(1)의 사용강도 및 내구성을 증대시키기 위한 본 발명의 요지구성으로써, 이와같은 강성부재(1)는 탄소섬유 또는 유리섬유등의 공업용 무기섬유에 접착유도분말체(규사, 가네트분말등)(도시생략) 포함시켜, 이를 소정굵기의 선구조로 형성되도록하고, 이와같이 선 구조로 형성된 강성부재(2)를 재차 격자무늬 배열구조로 배치시켜 형성되도록 함이 바람직하다.In addition, the rigid member 2 is the gist of the present invention for increasing the use strength and durability of the reinforcement panel 1 described above, such a rigid member 1 is an industrial inorganic fiber such as carbon fiber or glass fiber It is formed by including an adhesive induction powder (silica sand, garnet powder, etc.) (not shown) so as to form a linear structure of a predetermined thickness, and by placing the rigid member 2 formed in the linear structure again in a lattice pattern arrangement structure. Preferably.
따라서, 상기와 같은 구성으로 이루어진 본 발명에 따른 구조물 보강용 투명패널은 보강패널(1) 저면으로 형성된 격자무늬 구조의 부재수용홈(11)에 강성부재 (2)를 수용토록하여, 이들을 상호 융착결합되게 함으로써, 일체화된 단일 물품구조를 이루게 하는 것인바;Therefore, the transparent panel for reinforcing the structure according to the present invention having the configuration as described above to accommodate the rigid member (2) in the member receiving groove 11 of the grid pattern structure formed in the bottom surface of the reinforcing panel (1), mutually fusion By combining to form an integrated unitary article structure;
이에, 본 발명의 또 다른 기술특징으로써, 상기 단일 물품구조로 이루어지는 보강용 투명패널의 제조과정을 살펴보면;Thus, as another technical feature of the present invention, looking at the manufacturing process of the reinforcing transparent panel consisting of the single article structure;
도 3으로 도시된 바와같은 일련의 공정구성으로써, 강성부재 성형공정(S1)과, 무늬형성 공정(S2)과, 패널성형 공정(S3)과, 냉각공정(S4)과, 제단공정(S5)을 행하게 됨으로써, 이루어지는 것이다.As a series of process configurations as shown in Figure 3, the rigid member forming step (S 1 ), the pattern forming step (S 2 ), the panel forming step (S 3 ), the cooling step (S 4 ), the altar This is achieved by performing the step (S 5 ).
이때, 상기 강성부재 성형공정(S1)은 공업용 무기섬유를 소정의 굵기와 길이를 갖는 선 구조로 성형하여, 그 선구조로 성형된 무기섬유 외피면에 접착유도분말체를 도포시키는 과정으로, 특히 이와같은 구성에 있어, 상기 접착유도분말체는 규사 또는 가네트로 이루어진 광물소재로써, 강성부재(2)의 외피면에 도포된 상태로, 후술하는 보강패널(1)과 융착결합시, 다소 거친면을 형성하며, 그 융착 결합관계를 견고히 하게 되는 것이다.At this time, the rigid member forming step (S 1 ) is a process of forming an industrial inorganic fiber in a linear structure having a predetermined thickness and length, and applying an adhesive induction powder to the outer surface of the inorganic fiber molded in the linear structure, In particular, in such a configuration, the adhesive inducible powder is a mineral material made of silica sand or garnet, and is applied to the outer surface of the rigid member 2, and is somewhat rough when fusion-bonded with the reinforcement panel 1 to be described later. It forms a surface, and the fusion bond will be firmly established.
또한, 상기 격자무늬 성형공정(S2)은 일정한 크기의 성형틀(도시생략)을 이용하여, 그 성형틀 바닥면에 전술한 강성부재(2)를 배열시키는 과정으로써, 이에 이와같은 격자무늬 성형공정(S2)은 선 구조를 이루는 강성부재(2)를 상호 규칙적이고 반복적인 격자구조, 다시말해 도 1로 도시된 바와같은 바둑판 무늬로 배열 형성토록 함이 바람직하다.In addition, the grid pattern forming step (S 2 ) is a process of arranging the above-mentioned rigid member 2 on the bottom surface of the mold using a mold of a predetermined size (not shown), thereby forming such a grid pattern The step S 2 is preferably such that the rigid members 2 constituting the line structure are arranged in a regular and repeating lattice structure, that is, a checkered pattern as shown in FIG.
또한, 상기 패널성형 공정(S3)은 전술한 성형틀내에 고온 가열에 의해 용융된 액상의 폴리카보네이트를 주입하는 과정으로써, 이에 이와같이 주입된 액상의 폴리카보네이트 저면으로는 격자무늬를 이루며 배열된 강성부재(2)가 융착 결합되는 것이다.In addition, the panel forming step (S 3 ) is a process of injecting the molten liquid polycarbonate by the high temperature heating in the above-described molding frame, the rigid polycarbonate bottom thus injected in a lattice pattern arranged in a rigid pattern The member 2 is fusion-coupled.
또한, 상기 냉각공정(S4)은 상기 성형틀내에 주입된 액상의 폴리카보네이트를 상온에서, 냉각 고형화시켜 소정의 면적을 갖는 판상의 보강부재(1)로 형성되게 하는 과정으로써, 이에 이와같은 냉각공정(S4)을 통해 고형화된 보강부재(1)가 성형될 경우, 이는 도 2로 도시된 바와같이 보강부재(1) 저면에 부재수용홈(11)을 형성하며, 상기 강성부재(1)를 일체로 수용 결합시킨 형상을 취하게 되는 것이다.In addition, the cooling step (S 4 ) is a process of forming a solid reinforcing member (1) having a predetermined area by cooling and solidifying the liquid polycarbonate injected into the mold at room temperature, such cooling When the solidified reinforcing member 1 is molded through the process S 4 , it forms a member receiving groove 11 in the bottom of the reinforcing member 1, as shown in FIG. 2, and the rigid member 1. It will take the shape that is integrally housed and coupled.
또한, 상기 제단공정(S5) 상기 냉각공정(S4)을 통해 고형화된 보강부재를 필요한 사용면적에 따라 절단가공하는 과정으로써, 이와같은 제단공정(S5)은 절단기등의 가공장치를 이용하여 실시되도록 함이 바람직하다.In addition, the altar step (S 5) by the process of cutting according to the use required for the reinforcing member solidified through the cooling step (S 4) area, this altar step (S 5), such as is used for machining apparatus of the cutter It is preferable to be carried out by.
따라서, 전술한 바와같은 일련의 제조과정을 통해 이루어지는 구조물 보강용투명패널은 그 저면부에 격자무늬 구조의 강성부재(2)를 일체로 결합한 구성으로써, 외부충격에 의해 쉽게 변형되거나 손상되지 않는 등의 기능을 행하게 되는 것으로, 이때 상기 형성되는 강성부재는 그 배열구조가 격자무늬에 한정되는 것이아니라, 상호 연속적이고 반복적으로 엮음된 구조, 다시말해 마름모, 원형등 다양한 보강기능을 갖는 구조로 선택적 구성할수 있는 것으로, 이 또한 본 발명의 범주에서 벗어나는 것은 아니다.Therefore, the transparent panel for reinforcing structure, which is made through a series of manufacturing processes as described above, is a structure in which the rigid member 2 of the lattice pattern structure is integrally coupled to the bottom portion thereof, and is not easily deformed or damaged by external impact. In this case, the rigid member is formed is not limited to the lattice pattern, the structure consists of a continuous and repeated intertwined structure, that is, a selective configuration consisting of a variety of reinforcing functions, such as rhombus, circular As it is possible, this also does not depart from the scope of the present invention.
이상, 본 발명에 따른 구조물 보강용 투명패널 및 그 패널 제조방법은 투명체를 이루는 보강패널 내측면에 격자무늬를 이루는 강성부재를 일체로 용융 매설되도록 하여 제품의 변형을 방지하고, 내구성을 극히 향상되도록 한 것이며;Above, the transparent panel for reinforcing structure and the method for manufacturing the panel according to the present invention are integrally melt embedded in the inner surface of the reinforcing panel forming a transparent body to prevent the deformation of the product, and to improve the durability extremely One;
또 다르게 보강패널상에 강성부재를 일체로 매설되도록 함에 있어, 그 결합된 강성부재의 분리 혹은 이탈을 방지되도록 하고, 또한 편리한 일련의 제조과정을 통해 제품의 양산 효율을 증대되도록 한 것으로, 매우 괄목할 만한 기대효과를 제공하게 되는 것이다.In addition, in order to embed the rigid member integrally on the reinforcement panel, to prevent the separation or separation of the coupled rigid member, and also to increase the mass production efficiency of the product through a series of convenient manufacturing, It will provide the expected effect.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020030049170A KR100559163B1 (en) | 2003-07-18 | 2003-07-18 | Panel for structure and making method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020030049170A KR100559163B1 (en) | 2003-07-18 | 2003-07-18 | Panel for structure and making method |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR20-2003-0023252U Division KR200331433Y1 (en) | 2003-07-18 | 2003-07-18 | Panel for structure |
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| KR20050009868A true KR20050009868A (en) | 2005-01-26 |
| KR100559163B1 KR100559163B1 (en) | 2006-03-13 |
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