KR20050005009A - Resin composition for extrusion coating and lamination with high insulation properties and high abrasion resistance - Google Patents
Resin composition for extrusion coating and lamination with high insulation properties and high abrasion resistance Download PDFInfo
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08L23/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
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- C08L2203/00—Applications
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/066—LDPE (radical process)
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Abstract
Description
본 발명은 고절연성과 고내마모성을 지닌 압출코팅 및 압출라미네이션용 수지조성물에 관한 것으로, 보다 상세하게는, 저밀도 폴리에틸렌(LDPE) 수지 또는 에틸렌비닐아세테이트(EVA) 수지, 폴리메틸펜텐(PMP) 수지 및 뉴버그 규산질토(Neuburg Siliceous Earth)를 일정 조성비로 혼합하여 이루어지는 것을 특징으로 하는 고절연성, 고내마모성 압출코팅 및 압출라미네이션용 수지조성물에 관한 것이다.The present invention relates to a resin composition for extrusion coating and extrusion lamination having high insulation and high wear resistance, and more particularly, low density polyethylene (LDPE) resin or ethylene vinyl acetate (EVA) resin, polymethyl pentene (PMP) resin and The present invention relates to a resin composition for high insulation, high wear resistance extrusion coating and extrusion lamination, which is made by mixing Neuburg Siliceous Earth at a predetermined composition ratio.
압출코팅 및 압출 라미네이션의 목적은 코팅수지와 코팅 대상이 되는 기재를 일체화함으로써 각각의 특성을 상호 보충하여 새로운 고기능성의 복합 재료를 제조하는 데에 있다. 압출코팅 및 압출 라미네이션에 의해 만들어진 복합재료는 주로 포장재 등으로 사용되며, 그 용도에 적합한 특성을 부여하기 위해 다양한 수지 및 첨가제들이 사용되고 있다. 특히, 최근 고부가가치 기계제품, 전자제품 및 고중량제품의 생산이 증가함에 따라, 그 포장재로서 사용되는 압출코팅 복합재료에는 높은 전기 절연성과 높은 내마모성이 요구되고 있다.The purpose of extrusion coating and extrusion lamination is to manufacture a new high-functional composite material by integrating the coating resin and the substrate to be coated to complement each other. Composite materials produced by extrusion coating and extrusion lamination are mainly used as packaging materials, and various resins and additives are used to impart properties suitable for the purpose. In particular, with the recent increase in the production of high value-added mechanical products, electronic products and heavy products, high electrical insulation and high wear resistance are required for extrusion coating composite materials used as packaging materials.
일반적으로 사용되는 압출코팅용 수지로는 LDPE 수지, EVA 수지 등이 있으나, 이러한 수지들은 단독으로 압출코팅에 사용될 경우, 고부가가치 기계제품, 전자제품 및 고중량제품의 포장재에 요구되는 수준의 전기 절연 특성 및 내마모성을 제공하지 못하는 단점이 있다. 따라서, 높은 전기 절연성 및 높은 내마모성을 가지는 포장재를 제공할 수 있는 압출코팅용 수지조성물의 개발이 요구되고 있다.Extrusion coating resins generally used include LDPE resins and EVA resins. However, these resins, when used alone for extrusion coating, have high electrical insulation properties required for packaging materials of high value-added machinery, electronics and heavy products. And disadvantages of not providing wear resistance. Therefore, there is a need for development of a resin composition for extrusion coating that can provide a packaging material having high electrical insulation and high wear resistance.
본 발명의 목적은, 기존의 압출코팅용 수지에 전기 절연성 및 내마모성을 부가하여 고부가가치 기계제품, 전자제품, 고중량제품 및 반도체 등의 포장재로 사용될 수 있는 고절연성, 고내마모성 압출코팅 및 압출라미네이션용 수지조성물을 제공하는 것이다.An object of the present invention is to add electrical insulation and wear resistance to existing extrusion coating resins for high insulation, high wear resistance extrusion coating and extrusion lamination that can be used as packaging materials for high value-added mechanical products, electronic products, heavy products and semiconductors It is to provide a resin composition.
본 발명에 따르면, 기본수지로서 저밀도폴리에틸렌(LDPE) 수지 또는 에틸렌비닐아세테이트(EVA) 수지와 폴리메틸펜텐(PMP) 수지 및 뉴버그 규산질토(Neuburg Siliceous Earth)를 포함하여 이루어지는 수지조성물로서, 기본수지와 PMP 수지와의 조성비가 1:99 ~ 99:1의 중량비로 이루어지고, 기본수지와 PMP 수지 총량 100중량부에 대하여 뉴버그 규산질토를 1~10 중량부 포함하여 이루어지는 고절연성, 고내마모성 압출코팅 및 압출라미네이션용 수지조성물이 제공된다.According to the present invention, a resin composition comprising a low density polyethylene (LDPE) resin or an ethylene vinyl acetate (EVA) resin, a polymethylpentene (PMP) resin, and Neuburg Siliceous Earth as a base resin, And a PMP resin composition ratio of 1:99 to 99: 1, and high insulation and high wear resistance extrusion comprising 1 to 10 parts by weight of Newburgh siliceous earth based on 100 parts by weight of the basic resin and PMP resin A resin composition for coating and extrusion lamination is provided.
본 발명의 조성물에서 기본수지로 LDPE 수지를 사용할 경우, 용융지수가 2~30g/10분이고 밀도가 0.80~0.95g/㎤인 LDPE 수지를 사용하는 것이 바람직하며,이 때 상기 PMP 수지는 용융지수가 2~30g/10분인 것을 사용하는 것이 바람직하다. 상기 PMP 수지의 용융지수가 2g/10분 미만이면 가공성이 나빠진다는 문제점이 있고, 30g/10분을 초과하면 가공시 필름 파단이 발생한다는 문제점이 있다.When the LDPE resin is used as the base resin in the composition of the present invention, it is preferable to use an LDPE resin having a melt index of 2 to 30 g / 10 minutes and a density of 0.80 to 0.95 g / cm 3, wherein the PMP resin has a melt index. It is preferable to use what is 2-30g / 10min. If the melt index of the PMP resin is less than 2g / 10 minutes, there is a problem that the workability is worse, if it exceeds 30g / 10 minutes there is a problem that the film breaks during processing.
또한, 본 발명의 조성물에서 기본수지로 EVA 수지를 사용할 경우, 비닐아세테이트의 함량이 2~50중량%, 용융지수가 7~100g/10분인 EVA 수지를 사용하는 것이 바람직하며, 이 때 상기 PMP 수지는 용융지수가 2~100g/10분인 것을 사용하는 것이 바람직하다. 상기 PMP 수지의 용융지수가 2g/10분 미만이면 가공성이 나빠진다는 문제점이 있고, 100g/10분을 초과하면 가공시 필름 파단이 발생한다는 문제점이 있다.In addition, when the EVA resin is used as the base resin in the composition of the present invention, it is preferable to use an EVA resin having a content of vinyl acetate of 2 to 50% by weight and a melt index of 7 to 100 g / 10 minutes, wherein the PMP resin It is preferable to use a melt index of 2 to 100 g / 10 minutes. If the melt index of the PMP resin is less than 2g / 10 minutes, there is a problem that the workability is worse, if more than 100g / 10 minutes there is a problem that the film break occurs during processing.
전기 절연성의 향상이라는 측면에서, 상기 기본수지와 PMP 수지와의 조성비는 1:99 ~ 99:1의 중량비로 이루어지는 것이 바람직하고, 20:80 ~ 80:20의 중량비로 이루어지는 것이 보다 바람직하며, 50:50의 중량비로 이루어지는 것이 보다 더 바람직하다.In view of improving electrical insulation, the composition ratio of the base resin and the PMP resin is preferably in a weight ratio of 1:99 to 99: 1, more preferably in a weight ratio of 20:80 to 80:20, and 50 Even more preferred is a weight ratio of 50.
본 발명에서 사용되는 뉴버그 규산질토(Neuburg Siliceous Earth)는, 미립자의 석영과 얇은 판자층 구조의 카올리나이트(Kaolinite)의 자연적 결합에 의해 생성된 천연 실리카로서 수지조성물에 고내마모성을 부여하기 위해 포함되며, 기본수지와 PMP 수지 총량 100중량부에 대해 1~10중량부가 포함되는 것이 바람직하다. 상기 뉴버그 규산질토가 기본수지와 PMP 수지 총량 100중량부에 대해 1중량부 미만으로 포함되면 원하는 내마모성을 얻을 수 없고, 10중량부를 초과하여 포함되면 수지조성물의 가공성이 나빠진다.Neuburg Siliceous Earth, used in the present invention, is a natural silica produced by the natural combination of fine quartz and thin plank layer kaolinite, which is included to impart high wear resistance to the resin composition. It is preferable that 1-10 weight part is included with respect to 100 weight part of basic resins and PMP resin total amount. When the Newberg siliceous soil is included in less than 1 part by weight based on 100 parts by weight of the basic resin and the total amount of PMP resin, desired wear resistance cannot be obtained, and when included in excess of 10 parts by weight, the processability of the resin composition is deteriorated.
이와 같이 제조된 수지조성물은 고속가공성 측면에서는 기존 코팅용 수지와 유사하고, 전기 절연성 측면 및 내마모성 측면에서는 기존 코팅용 수지에 비하여 매우 우수한 특성을 보인다.The resin composition prepared as described above is similar to the conventional coating resin in terms of high-speed processing, and exhibits very excellent characteristics in comparison with conventional coating resins in terms of electrical insulation and wear resistance.
이하, 실시예 및 비교예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것이며, 이에 의해 본 발명이 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but these Examples are for illustrative purposes only, and the present invention is not limited thereto.
[실시예 1~9 및 비교예 1][Examples 1-9 and Comparative Example 1]
하기 표 1에 나타난 바와 같이, 다양한 용융지수를 가지는 LDPE 수지와 PMP수지 및 뉴버그 규산질토를 일정한 혼합비율로 압출코팅기에 넣고 코팅필름 성형후 이들의 전기 절연성 및 내마모성을 평가했다. 전기절연성은 ASTM D257에 제시된 부피 저항성(Volume Resistivity)을 측정함으로써 평가했고, 내마모성은 ASTM D4060에 제시된 사이클별 무게 감소를 측정함으로써 평가했다. 그 결과를 하기 표 1에 나타내었다.As shown in Table 1 below, LDPE resins having various melting indices, PMP resins, and Newberg siliceous earth were put in an extrusion coating machine at a constant mixing ratio, and their electrical insulation and abrasion resistance were evaluated after molding the coating film. Electrical insulation was evaluated by measuring the Volume Resistivity presented in ASTM D257, and wear resistance was evaluated by measuring the cycle-by-cycle weight loss presented in ASTM D4060. The results are shown in Table 1 below.
[표 1]TABLE 1
[실시예 10~23 및 비교예 2][Examples 10-23 and Comparative Example 2]
하기 표 2에 나타난 바와 같이, 다양한 비닐아세테이트 함량과 용융지수를 가지는 EVA 수지와 PMP 수지 및 뉴버그 규산질토를 일정한 혼합비율로 압출코팅기에 넣고 코팅필름 성형후 이들의 전기 절연성 및 내마모성을 평가했다. 전기절연성은 ASTM D257에 제시된 부피 저항성(Volume Resistivity)을 측정함으로써 평가했고, 내마모성은 ASTM D4060에 제시된 사이클별 무게 감소를 측정함으로써 평가했다. 그 결과를 하기 표 2에 나타내었다.As shown in Table 2, EVA resin, PMP resin, and Newberg siliceous earth having various vinyl acetate contents and melt index were put in an extrusion coating machine at a constant mixing ratio, and their electrical insulation and abrasion resistance were evaluated after molding the coating film. Electrical insulation was evaluated by measuring the Volume Resistivity presented in ASTM D257, and wear resistance was evaluated by measuring the cycle-by-cycle weight loss presented in ASTM D4060. The results are shown in Table 2 below.
[표 2]TABLE 2
상기 표 1 및 표 2로부터 알 수 있는 바와 같이, LDPE 또는 EVA단독으로 제조한 압출코팅 및 압출라미네이션용 필름 대비 뉴버그 규산질토를 포함하는 PMP혼합 수지로 제조한 압출코팅 및 압출라미네이션용 필름은 전기 절연성 및 내마모성이 우수한 것으로 나타났다.As can be seen from Table 1 and Table 2, the film for extrusion coating and extrusion lamination made of PMP mixed resin containing Newberg siliceous soil compared to the film for extrusion coating and extrusion lamination made of LDPE or EVA alone is Insulation and wear resistance were found to be excellent.
이상에서 상세히 설명한 바와 같이, 본 발명의 고절연성, 고내마모성 압출코팅 및 압출라미네이션용 수지조성물은 기존 압출코팅 및 압출라미네이션용 수지에 비하여 전기 절연성 및 내마모성이 우수하다.As described in detail above, the resin composition for high insulation, high wear resistance extrusion coating and extrusion lamination of the present invention is excellent in electrical insulation and wear resistance as compared to the resin for extrusion coating and extrusion lamination.
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