KR20050003966A - Many folds cotten sheet manufacturing equipment - Google Patents
Many folds cotten sheet manufacturing equipment Download PDFInfo
- Publication number
- KR20050003966A KR20050003966A KR1020030092271A KR20030092271A KR20050003966A KR 20050003966 A KR20050003966 A KR 20050003966A KR 1020030092271 A KR1020030092271 A KR 1020030092271A KR 20030092271 A KR20030092271 A KR 20030092271A KR 20050003966 A KR20050003966 A KR 20050003966A
- Authority
- KR
- South Korea
- Prior art keywords
- roller
- cotton
- crank
- cotton plate
- chain
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 229920000742 Cotton Polymers 0.000 claims abstract description 88
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 9
- 239000011120 plywood Substances 0.000 claims 2
- 239000000758 substrate Substances 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 5
- 239000000969 carrier Substances 0.000 abstract 1
- 238000003475 lamination Methods 0.000 description 12
- 238000009434 installation Methods 0.000 description 5
- 238000010030 laminating Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
본 발명은 솜판을 여러 겹으로 적층하는 다겹 솜판 제조 장치에 관한 것으로, 특히 솜판이 정확한 폭과 두께로 적층되게 하므로서 균일한 형태의 솜판을 제조할 수 있을 뿐 만 아니라, 솜판의 결 방향을 일정하게 유지하여 솜판 고유의 특성을 살린 제품의 생산이 가능케 한 것이다.The present invention relates to a multi-ply cotton plate manufacturing apparatus for stacking the cotton plate in multiple layers, and in particular to ensure that the cotton plate is laminated in the correct width and thickness, as well as to produce a uniform form of cotton plate, the grain direction of the cotton plate uniformly It is possible to produce products that utilize the unique characteristics of cotton plate.
다겹 솜판은 주로 이불속이나 기타 보온재의 내부재로 많이 사용되는 것으로서, 솜판의 적층 과정을 간단히 설명하면 타면기에서 배출되는 솜판을 좌우로 왕복 운동하는 이동대차로 공급하여 이동대차가 솜판을 적층컨베이어 상에 지그재그로연속되게 중첩시키므로서 소정 두께의 다겹 솜판을 얻는 방법이 주로 이용되고 있는 실정이다.The multi-ply cotton board is mainly used as an inner material of a blanket or other thermal insulation material. Briefly describing the lamination process of the cotton board, the mobile cart is supplied to a mobile truck that reciprocates the cotton board discharged from the other surface machine to the left and right. A method of obtaining a multi-layered sheet of a predetermined thickness by being superimposed in a zigzag pattern continuously is mainly used.
즉, 첨부도면 도 11 내지 도 12와 같이 타면기에서 배출된 솜판을 이동대차까지 공급하기 위한 이송컨베이어(1)(2)(3)(4)가 설치되고, 모우터에 의해 구동되는 벨트나 체인과 같은 동력전달수단에 의해 좌우로 왕복 운동하는 이동대차(5)와, 그 이동대차의 하부에 설치되어 이동대차에 의해 지그재그로 적층된 솜판을 이송시키는 적층컨베이어(40)로 구성되어 있다.That is, the conveying conveyor (1) (2) (3) (4) for supplying the cotton plate discharged from the other surface machine to the mobile truck as shown in the accompanying drawings, 11 to 12 is installed, the belt or chain driven by the motor It consists of a mobile trolley 5 for reciprocating left and right by a power transmission means such as, and a stacking conveyor 40 which is installed at the lower part of the mobile trolley and transfers the cotton plates stacked zigzag by the mobile trolley.
위와 같이 구성된 다겹 솜판 적층장치는 타면기에서 판 형태의 솜판이 이송`컨베이어(1)(2)(3)(4)를 타고 이동대차까지 공급되면 이동대차의 하부 중앙에 설치된 배출로울러(6)가 솜판을 배출하면서, 이동대차가 좌우로 왕복 운동하여 이동대차의 하부에 설치된 적층컨베이어(7)의 상면에 솜판을 여러 겹으로 적층하게되고, 이 과정에서 적층컨베이어(7)는 이동대차의 왕복운동 방향과 직교방향으로 진행하므로서 적층컨베이어(7)상에는 일정한 두께로 솜판이 연속 적층되게 되는 것이다.The multi-layered sheet laminating device configured as described above has a discharge roller (6) installed in the lower center of the mobile truck when the plate-shaped cotton plate is fed from the other surface machine to the mobile truck by the transfer conveyor (1) (2) (3) (4). While discharging the cotton plate, the mobile truck reciprocates from side to side, thereby stacking multiple layers of cotton on the upper surface of the multilayer conveyor 7 installed at the bottom of the mobile truck, and in this process, the lamination conveyor 7 reciprocates the mobile truck. It proceeds in the direction orthogonal to the direction so that the cotton plate is continuously laminated to a constant thickness on the lamination conveyor (7).
그러나, 위와 같은 종래의 장치로 솜판을 적층하게되면, 솜판의 양측 가장자리에 솜판이 접히는 부분이 형성되는데, 이 접힘부의 형태가 불규칙하게 형성되므로서 겹쳐진 솜판의 가장자리 형태가 일정하지 않기 때문에 다겹 솜판을 사용하기 위해서는 반드시 솜판의 양 가장자리 부분을 절단해야 할 뿐 만 아니라, 첨부도면 도 11과 같이 솜판이 다소 엇갈리게 적층되기 때문에, 솜판의 결이 서로 엇갈리게 형성되어 솜판을 찢어야 하는 경우에 솜판이 잘 찢어지지 않는 문제점이 있었다.However, when the cotton plate is laminated by the conventional apparatus as described above, the part of the cotton plate is formed on both sides of the cotton plate, the folded portion is formed irregularly, so the overlapping cotton plate form is not constant, so the multi-ply cotton plate In order to use, not only the edges of the cotton plates must be cut, but also the cotton plates are stacked in a staggered manner as shown in Fig. 11, so that the cotton plates are torn well when the grains of the cotton plates are staggered. There was a problem not to lose.
또한, 바와 같은 종래의 성형기는 솜판을 지그재그로 배출하는 내부이동대차의 배출로울러의 외주면이 평평한 형태이기 때문에, 솜판과의 접촉면적이 넓어서 날씨가 건조하거나 습도가 낮을 경우에는 솜판이 배출되는 과정에서 정전기가 발생하여 배출되던 솜판이 배출로울러에 붙어서 말려 올라가는 현상이 발생하므로써, 솜판의 원활한 배출이 이루어지지 못할 뿐 만 아니라, 첨부도면 도 11의 '가' 부분과 같이 배출로울러(6)를 통해 솜판을 배출하면서 좌우로 왕복 운동하는 이동대차가 일측으로 이동했다가 진행방향을 반대로 바꾸는 순간에 배출로울러(6)에서 배출된 솜판이 이동대차의 갑작스런 방향전환에 의해 정전기나 바람에 의해 공중으로 날리면서 정상적으로 적층되어야 할 위치를 벗어나 엉뚱한 곳에 주름져서 적층되는 경우가 빈번히 발생하고 이로 인해 다겹으로 겹쳐진 솜판의 두께가 불규칙해지는 문제점이 있었다.In addition, the conventional molding machine as described above has a flat outer peripheral surface of the discharge roller of the inner moving trolley discharging the cotton plate in a zigzag, so that the contact area with the cotton plate is wide, so that the cotton plate is discharged when the weather is dry or the humidity is low. Due to the phenomenon that the cotton plate that was discharged due to static electricity is attached to the discharge roller and rolls up, the cotton plate is not discharged smoothly, and the cotton plate is discharged through the discharge roller 6 as shown in the attached part of FIG. When the mobile truck reciprocating from side to side while discharging the air moves to one side and reverses the direction of travel, the cotton plate discharged from the discharge roller 6 is blown into the air by static electricity or wind by sudden change of direction of the mobile truck. Frequently, wrinkles are stacked outside the place where they should be stacked. There was a problem that the thickness of the overlapping cotton plate irregular because of this.
본 발명은 상기한 바와 같은 종래의 문제점을 해소하기 위하여 안출한 것으로서, 타면기에서 공급되는 솜판을 연속적으로 일정 길이만큼 잘라서 적층컨베이어 상에 적층시키므로써, 솜판의 적층 두께를 보다 정확하고 균일하게 하는 데 발명의 목적이 있다.The present invention has been made in order to solve the conventional problems as described above, by continuously cutting the cotton plate supplied from the other surface machine by a predetermined length and laminated on the lamination conveyor, to make the thickness of the cotton plate more accurate and uniform There is an object of the invention.
이러한 목적 달성을 위하여 본 발명은 타면기로부터 공급되는 솜판을 이송시키는 견인로울러가 가이드레일을 따라 지그재그로 이송되게 하고, 솜판을 적층하여 이송하는 적층컨베이어 상부에는 솜판이 적절한 길이로 절단되도록 가압로울러를설치하여 타면기에서 공급된 솜판이 일정 길이로 절단할 수 있게 한 것으로 이를 첨부된 도면에 의하여 보다 상세히 설명하면 다음과 같다.In order to achieve the above object, the present invention provides a traction roller for transferring the cotton plate supplied from the other surface machine to zigzag along the guide rail, and installs a pressure roller so that the cotton plate is cut to an appropriate length on the lamination conveyor for laminating the cotton plate. The cotton plate supplied from the other surface machine to be cut to a certain length to be described in more detail by the accompanying drawings as follows.
도 1은 본 발명의 주요 구성을 나타낸 평면 예시도1 is a plan view showing a main configuration of the present invention
도 2는 본 발명의 주요 구성을 나타낸 측면 단면 예시도Figure 2 is a side cross-sectional view showing the main configuration of the present invention
도 3은 본 발명의 견인로울러의 설치 구조를 나타낸 정면 단면 예시도Figure 3 is a front cross-sectional view showing the installation structure of the towing roller of the present invention
도 4는 본 발명의 견인로울러의 작동 상태를 나타낸 측면 단면 예시도Figure 4 is a side cross-sectional view showing an operating state of the pull roller of the present invention
도 5는 본 발명의 가압로울러의 설치 구조를 나타낸 정면 단면 예시도Figure 5 is a front cross-sectional view showing the installation structure of the pressure roller of the present invention
도 6은 본 발명의 가압로울러의 작동 상태를 나타낸 측면 단면 예시도Figure 6 is a side cross-sectional view showing an operating state of the pressure roller of the present invention
도 7, 도 8은 본 발명의 견인로울러와 가압로울러에 의해 솜판이 절단되며 적층되는 상태를 나타낸 단면 예시도7 and 8 are cross-sectional views showing a state in which the cotton plate is cut and laminated by the traction roller and the pressure roller of the present invention.
도 9, 도 10은 본 발명의 또 다른 실시예를 나타낸 예시도9 and 10 are exemplary views showing still another embodiment of the present invention.
도 11은 종래의 다겹 솜판의 적층장치의 개략적인 구성을 나타낸 예시도11 is an exemplary view showing a schematic configuration of a conventional lamination device of a multi-ply cotton sheet
도 12는 종래의 다겹 솜판의 제조 과정을 나타낸 예시도이다.12 is an exemplary view showing a manufacturing process of a conventional multi-ply cotton.
< 도면의 주요 부분에 대한 부호의 설명 ><Description of Symbols for Main Parts of Drawings>
10 : 본체 20 : 체인풀리10: main body 20: chain pulley
202 : 구동체인 30 : 가이드레일202: drive chain 30: guide rail
40 : 이송체 50 : 견인로울러40: conveying body 50: towing roller
502 : 회전축 504 : 체인서프라킷502: rotating shaft 504: chain supracket
506 : 가이드체인 60 : 이송수단506: guide chain 60: transfer means
70 : 크랭크 702 : 크랭크축70: crank 702: crankshaft
704 : 모우터 706 : 캠704: motor 706: cam
708 : 실린더 80 : 가압로울러708: cylinder 80: pressurized roller
90 : 적층컨베이어 902 : 지지로울러90: laminated conveyor 902: support roller
100 : 솜판100: cotton
본체(10) 양측 내벽면에 " ∞ " 형으로 된 가이드레일(30)을 형성하여, 회전수단을 구비한 견인로울러(50)의 양단부에 설치된 이송체(40)를 상기 가이드레일(30)에 설치한 후,The guide rails 30 are formed on both inner wall surfaces of the main body 10, and the transfer bodies 40 provided at both ends of the tow roller 50 having the rotating means are attached to the guide rails 30. After installing
가이드레일(30)을 따라 양측에 대칭으로 설치된 구동체인(202)에 등간격으로 집게형의 이송수단(60)을 부설하여, 이송수단(60)이 상기 견인로울러(50)를 가이드레일(30)을 따라 지그재그로 이동시켜 가이드레일(30)의 상부 가운데로 공급되는 솜판을 당겨서 견인할 수 있게 하며,Tongs-type transfer means 60 is installed at equal intervals on the drive chain 202 symmetrically installed on both sides along the guide rails 30 so that the transfer means 60 moves the tow roller 50 to the guide rails 30. Move to the zigzag along the) to pull the cotton plate supplied to the upper center of the guide rail 30 to tow,
본체(10) 일측에는 크랭크(70)를 설치하고, 크랭크축(702)에는 가압로울러(80)를 부설하여, 본체(10) 외측에 설치된 회동수단으로 크랭크(70)를 회동시켜 가압로울러(80)를 승강시킬 수 있게 하여,A crank 70 is installed on one side of the main body 10, and a pressure roller 80 is installed on the crank shaft 702, and the crank 70 is rotated by a rotation means installed outside the main body 10 to press the pressure roller 80. To elevate)
구동체인(202)의 하측에 설치된 적층컨베이어(90)의 하부에 설치된 지지로울러(902)와 상기 가압로울러(80)가 간헐적으로 근접하여 적층컨베이어(90)에 의해 이송되는 솜판을 가압하는 가압로울러(80)의 가압력과 상기 견인로울러(50)의 견인력에 의해 솜판(100)이 절단되며 적층되게 한 구성이다.A pressure roller for pressurizing the cotton plate conveyed by the multilayer conveyor 90 by intermittently approaching the support roller 902 and the pressure roller 80 installed in the lower portion of the laminated conveyor 90 installed below the drive chain 202. The cotton plate 100 is cut and laminated by the pressing force of 80 and the traction force of the traction roller 50.
이와 같이 구성된 본 발명의 바람직한 실시예를 첨부된 도면에 의하여 보다상세히 설명하면 다음과 같다.Preferred embodiments of the present invention configured as described above will be described in more detail with reference to the accompanying drawings.
첨부도면 도 1은 본 발명의 주요 구성을 나타낸 평면 예시도로서, 도면과 같이 본체(10)는 양측벽의 내부에 각각 두 쌍씩의 체인풀리(20)를 설치하되, 일측벽에 설치된 체인풀리(20) 중 하나의 체인풀리(20)에는 구동모우터와 같은 구동 수단을 연결하므로써 구동체인(202)이 구동된다.1 is a plan view showing the main configuration of the present invention, as shown in the main body 10, two pairs of chain pulleys 20 are respectively installed in the interior of both side walls, the chain pulley installed on one side wall ( The drive chain 202 is driven by connecting a drive means such as a drive motor to one of the chain pulleys 20.
한편, 본체(10) 양측벽 내면에는 가이드레일(30)을 형성하되, 가이드레일(30)은 첨부도면 도 2와 같이 " ∞ " 형태로 형성하여 그 가이드레일(30)의 내부에 쇄기형의 이송체(40)를 부설하게 되는데, 본체(10) 양측 내벽의 가이드레일(30)에 각각 부설된 이송체(40)간에는 견인로울러(50)를 설치하므로써, 이송체(40)와 가이드레일(30)이 같이 가동되도록 하게 된다.Meanwhile, the guide rails 30 are formed on inner surfaces of both side walls of the main body 10, and the guide rails 30 are formed in the shape of “∞” as shown in FIG. 2 and have a wedge shape in the guide rails 30. The conveying body 40 is laid, and the conveying body 40 and the guide rails are installed between the conveying bodies 40 respectively installed on the guide rails 30 on both inner walls of the main body 10. 30) will be operated together.
아울러, 구동체인(202)에는 일정 간격으로 이송수단(60)을 설치하여 견인로울러(50)의 회전축(502)이 구동체인(202)에 설치된 이송수단(60)에 적재되면, 구동체인(202)의 구동에 의해 이송수단(60)이 이동하면서 견인로울러(50)를 이송시키게 된다.In addition, the drive chain 202 is provided with a transfer means 60 at regular intervals, when the rotation shaft 502 of the traction roller 50 is loaded on the transfer means 60 installed in the drive chain 202, the drive chain 202 By the driving of the conveying means 60 is moved to transport the towing roller 50.
이때, 견인로울러(50)의 양단부에는 쇄기형의 이송체(40)가 회전 가능케 부설되어 본체(10) 양측벽 내면에 형성된 가이드레일(30)에 삽입되어 있기 때문에 구동체인(202)의 구동에 의해 견인로울러(50)는 가이드레일(30)을 따라서 왕복 운동하게 된다.At this time, a wedge-shaped conveying body 40 is rotatably attached to both ends of the traction roller 50 and inserted into the guide rails 30 formed on the inner surfaces of both side walls of the main body 10 to drive the drive chain 202. As a result, the traction roller 50 reciprocates along the guide rail 30.
또한, 첨부도면 도 2 내지 도 4에서와 같이 가이드레일(30)의 하측에는 가이드체인(506)을 설치하고, 견인로울러(50)의 회전축(502)에는 체인서프라킷(504)을 설치하므로써, 구동체인(202)에 설치된 이송수단(60)에 의해 견인로울러(50)가 이송될 때, 견인로울러(50)의 체인서프라킷(504)이 가이드레일(30) 하측에 설치된 가이드체인(506)과 맞물리게 되면, 일직선으로 설치된 가이드체인(506)을 따라서 체인서프라킷(504)이 회전하므로써, 첨부도면 도 4와 같이 견인로울러(50)가 회전하면서 이동하게 된다.2 to 4, the guide chain 506 is provided on the lower side of the guide rail 30, and the chain shaft 504 is provided on the rotation shaft 502 of the traction roller 50. When the tow roller 50 is transferred by the transfer means 60 installed in the drive chain 202, the guide chain 506 is installed on the lower side of the guide rail 30, the chain circuit 504 of the tow roller 50 When engaged with the chain, the chain circuit 504 is rotated along the guide chain 506 installed in a straight line, so that the traction roller 50 moves as shown in FIG.
이처럼 견인로울러(50)가 회전하면서 이동케 하는 것은 견인로울러(50)에 의해 솜판이 견인되는 과정에서 견인로울러(50)와 솜판간의 마찰력을 줄일 수 있도록 함과 동시에 솜판이 끊어짐이 보다 원활하게 이루어지는 작용을 하게 된다.The movement of the tow roller 50 while rotating is to reduce the friction force between the tow roller 50 and the cotton plate while the cotton plate is towed by the tow roller 50, and at the same time, the cotton plate is more smoothly broken. It works.
첨부도면 도 5는 크랭크(70)와 가압로울러(80)의 설치 상태를 나타낸 예시도로서, 도면과 같이 본체(10)의 외측 벽면에 크랭크(70)를 설치하되, 크랭크축(702)은 본체(10)의 내부에 위치시킨 후, 이 크랭크축(702)에 가압로울러(80)를 부설하며, 본체(10)의 외측에는 회동수단을 설치하여 이 회동수단을 이용해 크랭크(70)를 회동시켜 크랭크축(702)에 부설된 가압로울러(80)를 일정한 높이로 승강시킬 수 있게 된다.Figure 5 is an exemplary view showing the installation state of the crank 70 and the pressure roller 80, as shown in the crank 70 is installed on the outer wall surface of the main body 10, the crank shaft 702 is the main body After positioning in the inside of the (10), the press roller 80 is placed on the crankshaft 702, and the rotating means is provided on the outside of the main body 10 to rotate the crank 70 by using the rotating means. The pressure roller 80 attached to the crankshaft 702 can be elevated to a certain height.
이때, 본체(10) 외측에 설치되는 회동수단으로는 주로 캠(706)을 사용하게 되는데, 첨부도면 도 5 내지 도 6에서와 같이 캠(706)은 모우터(704)의 구동축에 부설하여 모우터(704)에 의해 회전케 하고, 이 캠(706)이 크랭크(70)에 접동케하므로써, 첨부도면 도 6과 같이 캠(706)의 회전에 따라서 크랭크(70)가 회동하여, 크랭크축(702)에 부설된 가압로울러(80)가 소정 높이로 승강하게 되는 것이다.At this time, the cam 706 is mainly used as the rotation means installed outside the main body 10. As shown in FIGS. 5 to 6, the cam 706 is attached to the drive shaft of the motor 704 and is mounted thereon. The rotor 704 rotates and the cam 706 slides the crank 70. As shown in FIG. 6, the crank 70 rotates in accordance with the rotation of the cam 706, and the crank shaft ( The pressure roller 80 attached to 702 is to be elevated to a predetermined height.
첨부도면 도 7과 도 8은 본 발명의 핵심이 되는 솜판의 절단과 적층 과정을 나타낸 단면 예시도로서, 먼저 첨부도면 도 7과 같이 가이드레일(30)의 중간지점 상부에서 공급컨베이어(102)를 통해 솜판을 공급하게 되면 이 솜판은 가이드레일(30)을 왕복하는 견인로울러(50)에 의해 좌우로 일정 폭만큼 이송되면서, 구동체인(202)의 하측에 설치된 적층컨베이어(90) 상에 적층되며, 적층컨베이어(90)는 솜판을 적층하면서 다음 공정으로 솜판을 이송시키게 된다.7 and 8 are cross-sectional views illustrating the cutting and laminating process of the cotton plate, which is the core of the present invention. First, as shown in FIG. 7, the supply conveyor 102 is placed on the upper portion of the guide rail 30. When the cotton plate is supplied through the cotton plate, the cotton plate is transferred to the left and right by a traction roller 50 reciprocating the guide rail 30, and is stacked on the stacking conveyor 90 installed under the driving chain 202. The lamination conveyor 90 transfers the cotton plate to the next process while laminating the cotton plate.
이와 같이 견인로울러(50)가 가이드레일(30)을 따라 왕복하면서 공급컨베이어(102)를 통해 상부에서 하향으로 공급되는 솜판을 좌우로 일정 폭 만큼 이동시키면서 적층컨베이어(90) 상에 솜판을 적층하는 과정에서 구동체인(202)의 일측에 설치된 크랭크(70)가 회동수단에 의해 크랭크축(702)을 중심으로 소정 각도로 회동하게 되면, 크랭크축(702)에 부설된 가압로울러(80)가 적층컨베이어(90) 상에 적층되는 솜판을 가압하게 된다.As described above, while the traction roller 50 reciprocates along the guide rail 30, the cotton plate is laminated on the lamination conveyor 90 while moving the cotton plate supplied downward from the upper side through the feed conveyor 102 to the left and right by a predetermined width. When the crank 70 installed on one side of the drive chain 202 is rotated at a predetermined angle about the crankshaft 702 by the rotating means, the pressure roller 80 installed on the crankshaft 702 is stacked. Pressing the cotton plate laminated on the conveyor (90).
이때, 솜판이 적층되는 적층컨베이어(90) 하부에는 지지로울러(902)가 설치되어 있어서, 가압로울러(80)가 하강하여 솜판을 가압하는 과정에서 지지로울러(902)가 가압로울러(80)의 압력을 지지하도록 하여 적층컨베이어(90)의 원활한 작동과 솜판의 정확한 가압이 이루어질 수 있게 되며, 견인로울러(50)는가이드레일(30)을 따라 이동하면서 솜판을 계속 당겨서 견인하는 상태이기 때문에, 적층컨베이어(90)의 솜판은 견인로울러(50)에 의한 견인력과, 가압로울러(80)에 의한 가압력에 작용에 의해 강제로 끊어지면서 절단이 이루어지게 되며, 가이드레일(30)을 따라 견인로울러(50)가 왕복하기 때문에, 솜판은 적층컨베이어(90)의 양측에서 절단이 이루어지게 되며, 적층컨베이어(90)는 적층과 절단이 연속적으로 이어지는 솜판을 다음 공정으로 이송시키므로 다겹 솜판의 연속적인 생산이 가능케 됨과 동시에 솜판의 불규칙한 접힘을 방지할 수 있게 되는 것이다.At this time, the support roller 902 is installed in the lower portion of the stacking conveyor 90 in which the cotton plates are stacked, and the support roller 902 is pressurized in the pressure roller 80 in the process of pressing the cotton plate by the pressure roller 80 descending. It is possible to smoothly operate the stacking conveyor 90 and to accurately press the platen to support the, the tow roller 50 is a state in which the pulley pulled by pulling the plate while moving along the guide rail 30, the stacking conveyor The cotton plate of 90 is cut by forcibly broken by the action of the traction force by the traction roller 50 and the pressing force by the pressure roller 80, the traction roller 50 along the guide rail (30) Since the round trips, the cotton plate is cut at both sides of the lamination conveyor 90, the lamination conveyor 90 is transferred to the next process to transfer the cotton plate continuous lamination and cutting successive This allows continuous production of plates as soon as it becomes at the same time it can prevent the irregular folding of sompan.
한편, 첨부도면 도 9 내지 도 10은 본 발명의 또 다른 실시예를 나타낸 것으로서, 첨부도면 도 9는 크랭크(70)의 회동수단으로 캠(706) 대신에 실린더(708)를 설치하여 실린더(708)로드를 크랭크(70)의 일단부에 부설한 것으로서, 캠(706)과 마찬가지로 크랭크(70)를 회동시켜 크랭크축(702)에 부설된 가압로울러(80)를 소정 높이로 승강시킬 수 있게 된다.On the other hand, the accompanying drawings Figures 9 to 10 show another embodiment of the present invention, Figure 9 is a cylinder 708 by installing the cylinder 708 instead of the cam 706 as a rotation means of the crank 70 The rod is attached to one end of the crank 70, and similarly to the cam 706, the crank 70 can be rotated to raise and lower the pressure roller 80 attached to the crank shaft 702 to a predetermined height. .
첨부도면 도 10은 적층컨베이어(90a)의 설치 방향을 바꾼 것으로서, 기본적으로 솜판이 적층되는 적층컨베이어의 이동 방향은 솜판이 공급되는 공급컨베이어(102)와 동일한 방향으로 설치하므로써 적층되는 솜판의 결은 타면기에서 공급되는 솜판의 결 그대로 형성되기 때문에 적층된 솜판의 길이 방향으로 결이 형성되게 되지만, 첨부도면 도 10과 같이 솜판이 적층되는 적층컨베이어(90a)의 설치 방향을 공급컨베이어(102)와 직각 방향으로 설치하게 되면, 적층되는 솜판의결은 솜판의 폭 방향으로 형성되기 때문에 솜판의 결을 원하는 데로 제조할 수 있게 된다.10 is a view in which the installation direction of the laminated conveyor 90a is changed, and basically, the moving direction of the laminated conveyor in which the cotton plates are stacked is the same as that of the supply conveyor 102 to which the cotton plates are supplied. Since the cotton plate is fed from the other cotton machine is formed as a grain, the grain is formed in the longitudinal direction of the stacked cotton plate, but as shown in the accompanying drawings, the installation direction of the laminated conveyor 90a in which the cotton plates are stacked at right angles with the supply conveyor 102. When installed in the direction, since the cotton grain to be laminated is formed in the width direction of the cotton plate can be manufactured as desired to the grain of the cotton plate.
이상에서 설명한 바와 같이 본 발명은 타면기에서 생산된 솜판을 소정의 두께로 적층하는 과정에서 솜판의 적층두께를 균일하게 유지할 수 있을 뿐 만 아니라 적층되는 솜판의 형태가 일정하게 유지되게 함므로써 적층된 다겹 솜판의 형태를 정형하는데 필요한 절단과 같은 정형 작업을 생략할 수 있으므로 생산성이 크게 향상되며, 솜판의 결을 일정한 방향으로 유지하여 솜판 고유의 특성을 그대로 살린 특화된 제품의 생산이 가능케 되는 이점이 있다.As described above, the present invention not only can maintain the lamination thickness of the cotton plate uniformly in the process of laminating the cotton plates produced in the other surface machine to a predetermined thickness, but also keeps the shape of the stacked cotton plates to be uniformly laminated. Forming work such as cutting required to form the shape of the cotton plate can be omitted so that the productivity is greatly improved, there is an advantage that the production of a specialized product utilizing the unique characteristics of the cotton plate by maintaining the texture of the cotton plate in a certain direction.
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Cited By (2)
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KR100959250B1 (en) * | 2008-10-28 | 2010-05-26 | 김봉수 | Apparatus for manufacturing cotton pellet |
KR101341183B1 (en) * | 2012-10-17 | 2013-12-12 | 이명규 | Cutter for cutting hard pad in multiple rows for bedding manufacture |
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2003
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100959250B1 (en) * | 2008-10-28 | 2010-05-26 | 김봉수 | Apparatus for manufacturing cotton pellet |
KR101341183B1 (en) * | 2012-10-17 | 2013-12-12 | 이명규 | Cutter for cutting hard pad in multiple rows for bedding manufacture |
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