KR200453675Y1 - A jig for building unshaped refractory in electric furnace - Google Patents

A jig for building unshaped refractory in electric furnace Download PDF

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KR200453675Y1
KR200453675Y1 KR2020080014362U KR20080014362U KR200453675Y1 KR 200453675 Y1 KR200453675 Y1 KR 200453675Y1 KR 2020080014362 U KR2020080014362 U KR 2020080014362U KR 20080014362 U KR20080014362 U KR 20080014362U KR 200453675 Y1 KR200453675 Y1 KR 200453675Y1
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refractory
jig
furnace
disposed
vibration
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KR2020080014362U
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Korean (ko)
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KR20100004684U (en
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김교덕
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현대제철 주식회사
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/16Making or repairing linings increasing the durability of linings or breaking away linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
    • F27B3/08Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces heated electrically, with or without any other source of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
    • F27B3/10Details, accessories, or equipment peculiar to hearth-type furnaces
    • F27B3/12Working chambers or casings; Supports therefor
    • F27B3/14Arrangements of linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/14Supports for linings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

본 고안은 전기로 로상에 충진되는 내화물의 시공중 강도를 향상시킬 수 있도록 한 전기로 로상의 내화물 시공용 지그에 관한 것이다.The present invention relates to a refractory construction jig on an electric furnace to improve the strength during construction of the refractory material filled in the furnace.

본 고안의 구성은 전기로 로상에 배치되는 내화물에 바닥면이 접촉되고 상부가 개구된 형태의 공간부를 갖는 지그 본체와, 지그 본체의 공간부내에 배치되며 자체 중량을 갖는 중량체와, 중량체의 상부에 안착되며 단부가 연장부의 내주면과 일체로 결합되는 지지프레임과, 지지프레임의 상부에 배치되며 외부 전원이 인가됨에 따라 진동을 부여하는 진동발생부로 구성된다.The structure of the present invention is a jig main body having a space portion of the form in which the bottom surface is in contact with the refractory disposed on the furnace and the upper opening, a weight body having its own weight and disposed in the space portion of the jig body, It is composed of a support frame seated on the upper end and integrally coupled to the inner peripheral surface of the extension portion, and a vibration generating unit disposed on the upper portion of the support frame and giving vibration as an external power source is applied.

이에 따르면 본 고안은 습식 상태의 내화물 표면에 진동력을 갖는 다짐용 지그를 이용하여 다짐작업을 수행함으로써, 내화물의 시공후 강도를 향상시킬 수 있는 유용한 효과를 갖는다.Accordingly, the present invention has a useful effect of improving the strength after construction of the refractory by performing the compaction operation using a compacting jig having a vibration force on the surface of the refractory in the wet state.

Description

전기로 로상의 내화물 시공용 지그{A jig for building unshaped refractory in electric furnace}Jig for building unshaped refractory in electric furnace

본 고안은 전기로 로상의 내화물 시공용 지그에 관한 것으로, 특히 전기로 로상에 배치되는 내화물을 다질 수 있도록 구조가 개선된 전기로 로상의 내화물 시공용 지그에 관한 것이다.The present invention relates to a refractory construction jig on an electric furnace, and more particularly, to a refractory construction jig on an electric furnace having an improved structure to compact refractory disposed on the electric furnace.

일반적으로 금속용융 아크전기로 로상은 염기성 부정형 내화물로 되어 있고, 금속의 용해작업중에는 흑연전극에 의한 아크방전과 산소취련에 의하여 단시간에 고온으로 승온이 되고, 출강후에는 로상이 급격한 냉각을 받는 등, 매우 가혹한 조업조건에서 사용되므로 고내식성의 염기성 래밍재가 사용되고 있다.In general, the furnace is made of basic amorphous refractory, and the metal phase is heated to high temperature in a short time by arc discharge and oxygen smelting by graphite electrode, and the furnace is rapidly cooled after tapping. As a result, it is used in very harsh operating conditions, and therefore a high corrosion resistance basic ramming material is used.

전기로 로상 건식래밍재는 주로 마그네시아를 바탕으로 하고 있으나 마그네시아는 고온에서의 내침식성은 우수하지만, 용융금속 및 슬랙과 반응시 침윤이 되기 쉽고, 급열, 급냉시에는 수축, 팽창이 커서 사용중에 로상에 균열이 발생하여 용강이 침투하기 쉬워 용강유출의 위험 또한 크다. Furnace Furnace Dry ramming material is mainly based on magnesia, but magnesia has excellent corrosion resistance at high temperature, but is easily infiltrated when reacted with molten metal and slack, and shrinks and expands during rapid quenching and quenching, so it It is easy to penetrate molten steel due to cracks, and the risk of leakage of molten steel is also great.

따라서, 전기로 로상용 래밍재로서는 고온에서 내침식성 및 내침윤성이 우수하면서도 용적안정성이 좋은 래밍재의 사용이 절실히 요구되고 있다.Therefore, the use of a ramming material having good volume stability and excellent corrosion resistance and infiltration resistance at high temperatures is urgently needed as an electric furnace furnace ramming material.

그런데, 기존의 전기로 로상 내화물 시공시 내화물이 마그네시아 클링커와 간수를 혼합하여 습식 상태에서 시공하고 있으므로, 시공후 강도가 부족하여 로상 내화물이 취약한 문제점이 있다.However, since the refractory is mixed in a wet state when magnesia clinker is mixed with the brine during the construction of the existing furnace refractories, there is a problem that the refractory refractory is weak due to lack of strength after construction.

본 고안은 상기한 제반 문제점을 감안하여 이를 해결하고자 제안된 것으로서, 그 목적은 단순 구성으로 마련되어 전기로 로상에 배치되는 내화물을 균일한 밀도 및 강도를 갖도록 전기로 내화물을 다질 수 있도록 한 전기로 로상의 내화물 시공용 지그를 제공하는 데 있다.The present invention has been proposed to solve the above problems in view of the above problems, the purpose of which is to provide a simple configuration of the refractory to be placed on the furnace furnace electric furnace refractory to compact the electric furnace refractory to have a uniform density and strength It is to provide a jig for refractory construction of the phase.

상기한 목적을 달성하기 위한 본 고안은 전기로 로상에 배치되는 내화물에 안착되어 바닥면이 상기 내화물의 상부에 접촉되는 지그 본체와,The present invention for achieving the above object is a jig main body which is seated on the refractory disposed on the furnace in contact with the upper surface of the refractory;

상기 지그 본체의 상부에 배치되며 외부 전원이 인가됨에 따라 진동을 부여하는 진동발생부를 구비한 것을 특징으로 한다.It is disposed on the top of the jig main body, characterized in that it has a vibration generating unit for imparting vibrations when external power is applied.

상기 지그 본체는 바닥면 테두리에 상측으로 연장되도록 형성된 연장부와,The jig main body is an extension portion formed to extend upward on the bottom edge,

상기 연장부와 바닥면의 내부에 배치되는 중량체와,A weight body disposed in the extension part and the bottom surface;

상기 중량체의 상부에 안착되며 단부가 상기 연장부의 내주면과 일체로 결합되고 상부에 상기 진동발생부가 배치되는 지지프레임을 구비한 것이다.It is provided with a support frame which is seated on the upper portion of the weight body and the end is integrally coupled to the inner peripheral surface of the extension portion and the vibration generating portion is disposed on the upper portion.

상기 진동 발생부는 외부 전원이 공급됨에 따라 진동을 발생시키는 진동모터를 채용한 것이다.The vibration generating unit employs a vibration motor that generates vibrations when external power is supplied.

본 고안은 전기로 로상에 충진되는 내화물의 시공중 강도를 향상시킬 수 있도록 한 것인 바, 이에 따르면 본 고안은 습식 상태의 내화물 표면에 진동력을 갖 는 다짐용 지그를 이용하여 다짐작업을 수행함으로써, 내화물의 시공후 강도를 향상시킬 수 있는 유용한 효과를 갖는다.The present invention is to improve the strength during construction of the refractory is filled in the furnace furnace, according to the present design is compacting using a compaction jig having a vibration force on the refractory surface of the wet state Thereby, it has a useful effect which can improve the strength after construction of a refractory body.

이하, 본 고안의 바람직한 실시 예를 첨부된 도면을 참조하여 상세히 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

본 고안에 따른 전기로 로상의 내화물 시공용 지그는, 도 1 내지 도 3을 참조하여 설명하면, 전기로 로상에 배치되는 내화물(20)에 바닥면이 접촉되고 상부가 개구된 형태의 공간부를 갖는 지그 본체(110)와, 지그 본체(110)의 공간부내에 배치되며 자체 중량을 갖는 중량체(120)와, 중량체(120)의 상부에 안착되며 단부가 연장부의 내주면과 일체로 결합되는 지지프레임(130)과, 지지프레임(130)의 상부에 배치되며 외부 전원이 인가됨에 따라 진동을 부여하는 진동발생부(200)로 구성된다.Refractory construction jig on the electric furnace according to the present invention, when described with reference to FIGS. 1 to 3, the bottom surface is in contact with the refractory 20 is disposed on the electric furnace has a space portion of the shape of the upper opening. Supporting jig body 110, the weight body 120 is disposed in the space portion of the jig body 110 and has its own weight, seated on the upper portion of the weight body 120, the end is integrally combined with the inner peripheral surface of the extension It is composed of a frame 130 and a vibration generating unit 200 disposed on an upper portion of the support frame 130 to impart vibrations when external power is applied.

더 상세히 설명하면, 지그 본체(110)는 공간부가 형성되도록 원형 형태의 바닥면과 바닥면의 테두리로부터 연장되는 연장부로 구성된다.In more detail, the jig body 110 is composed of a circular bottom surface and an extension portion extending from the edge of the bottom surface to form a space portion.

중량체(120)는 자체 중량을 갖는 콘크리트 재질을 채용할 수 있으나, 굳이 이에 한정하지는 아니한다.The weight body 120 may employ a concrete material having its own weight, but is not limited thereto.

중량체(120)는 지그 본체(110)와 일체화되도록 양생하거나, 지지프레임(130)에 의해 이동이 구속되도록 배치되어도 무방하다.The weight body 120 may be disposed so as to be integrated with the jig main body 110 or to be restricted by movement by the support frame 130.

지지프레임(130)은 스틸소재로 된 것이며, 단부가 지그 본체(110)의 내주면과 용접으로 일체화된 구조를 갖는다.The support frame 130 is made of a steel material, and has an end portion of which is integrated with the inner circumferential surface of the jig main body 110 by welding.

또 지지프레임(130)은 평면에서 볼 때 "+"자 형태로 구성되며 중간에 진동발생부(200)가 안착되도록 배치된다.In addition, the support frame 130 is configured in the form of a "+" when viewed in plan and is disposed so that the vibration generating unit 200 is seated in the middle.

그리고, 지지프레임(130)은 각 단부의 상부에 크레인의 와이어로프(R)를 걸 수 있도록 인양용 고리(132)가 배치된다.And, the support frame 130 is disposed in the lifting ring 132 so as to hang the wire rope (R) of the crane on the top of each end.

진동발생부(200)는 외부 전원이 인가됨에 따라 자체 진동을 발생시키는 진동모터를 채용한다.The vibration generator 200 employs a vibration motor that generates its own vibration as an external power source is applied.

진동모터는 외부 전원이 인가되도록 외부 동력원과 전선으로 배선 연결되어 있다.Vibration motor is wired by external power source and wire so that external power is applied.

이러한 구성을 갖는 본 고안의 작용을 설명하면 다음과 같다.Referring to the operation of the present invention having such a configuration as follows.

본 고안에 따른 전기로 로상의 내화물 시공용 지그(100)는, 지그 본체(110)의 바닥면이 전기로(10) 로상의 내화물(20) 상부 표면과 접촉되도록 크레인과 와이어 로프(R)를 이용하여 지그 본체(110)를 전기로(10)의 로 내부로 배치시킨 후에, 전기로(10) 로상에 충진되는 내화물(20)을 다지는 기능을 수행한다.The refractory construction jig 100 of the furnace according to the present invention, the crane and the wire rope (R) so that the bottom surface of the jig main body 110 is in contact with the upper surface of the refractory 20 on the furnace 10. After the jig main body 110 is disposed inside the furnace of the furnace 10, the refractory 20 filled in the furnace 10 is compacted.

이때, 전기로(10) 로상에 충진된 내화물(20)은 마그네시아-클링커가 간수와 혼합되어 습식 상태를 유지하게 되므로, 중량을 갖는 본 고안의 지그(100)가 진동발생부(200)로부터 발생되는 진동력을 매개로 내화물(20)의 상부 표면을 다지는 기능을 수행한다.At this time, since the refractory 20 filled in the furnace 10 is maintained in a wet state because the magnesia-clinker is mixed with the brine, the jig 100 having the weight is generated from the vibration generator 200. It performs a function of compacting the upper surface of the refractory 20 through the vibration force.

즉, 지그 본체(110)상에 배치된 진동발생부(200)측에 외부 전원이 인가됨에 따라, 진동발생부(200)로부터 발생된 진동력이 지그 본체(110)를 통해 내화물(20)측에 전달되어 내화물(20)을 다지는 기능을 수행하게 된다. That is, as external power is applied to the vibration generating unit 200 disposed on the jig main body 110, the vibration force generated from the vibration generating unit 200 passes through the jig main body 110 to the refractory 20 side. It is delivered to the refractory 20 to perform the function.

내화물(20)측에 진동력이 전달되는 과정은 진동발생부(200)로부터 발생된 진동력이 지지프레임(130)을 거쳐 중량체(120) 및 지그 본체(110)에 전달되고, 지그 본체(110)의 바닥면과 접촉된 내화물(20)로 전달되는 과정을 갖는다.In the process of transmitting the vibration force to the refractory 20 side, the vibration force generated from the vibration generating unit 200 is transmitted to the weight body 120 and the jig main body 110 through the support frame 130, the jig main body ( The process is delivered to the refractory 20 in contact with the bottom surface of 110.

이때, 전기로(10) 로상 내화물(20)의 표면 면적보다 지그 본체(110)의 접촉 면적이 적기 때문에 크레인을 이용하여 지그 본체(110)를 이동시키거나, 작업자가 전기로(10) 로상에서 와이어 로프(R)를 파지한 상태로 원하는 위치로 이동시키면서 다짐 작업을 수행한다.At this time, since the contact area of the jig main body 110 is smaller than the surface area of the furnace refractory 20 on the electric furnace 10, the jig main body 110 is moved using a crane, or an operator moves on the electric furnace 10 furnace. The compacting operation is performed while moving to a desired position while holding the wire rope (R).

따라서, 본 고안의 지그는 습식 상태의 내화물(20)을 시공하는 과정에서 균일한 압력으로 다짐으로써, 시공이 완료된 후에 내화물(20)의 강도를 향상시킬 수 있는 이점을 갖는다.Therefore, the jig according to the present invention has the advantage of being able to improve the strength of the refractory 20 after the construction is completed by compacting at a uniform pressure in the process of constructing the wet refractory 20.

도 1은 본 고안에 따른 전기로 로상의 내화물 시공용 지그를 나타낸 사시도.1 is a perspective view showing a jig for refractory construction on an electric furnace according to the present invention.

도 2는 도 1의 A-A선 단면도.2 is a cross-sectional view taken along the line A-A of FIG.

도 3은 본 고안의 사용상태도이다.3 is a state diagram used in the present invention.

* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

10 : 전기로 20 : 내화물10: electric furnace 20: refractory

100 : 지그 110 : 지그 본체100: jig 110: jig body

120 : 중량체 130 : 지지프레임120: weight 130: support frame

200 : 진동발생부 R : 와이어로프200: vibration generating part R: wire rope

Claims (3)

전기로(10) 로상에 배치되는 내화물(20)에 안착되어 바닥면이 상기 내화물(20)의 상부에 접촉되는 지그 본체(110)와,The jig main body 110 is seated on the refractory 20 disposed on the furnace 10, the bottom surface is in contact with the upper portion of the refractory 20, 상기 지그 본체(110)의 상부에 배치되며 외부 전원이 인가됨에 따라 진동을 부여하는 진동발생부(200)를 구비한 것을 특징으로 하는 전기로 로상의 내화물 시공용 지그.The jig for refractory construction on the electric furnace of the jig main body 110 is provided with a vibration generating unit 200 to impart vibrations when an external power is applied. 청구항 1에 있어서,The method according to claim 1, 상기 지그 본체(110)는 바닥면과 상기 바닥면의 테두리로부터 상측으로 연장되도록 형성된 연장부에 의해 형성되는 상부가 개구된 형태의 공간부를 가지며,The jig main body 110 has a space in the form of the upper portion is opened by the extension formed to extend upward from the edge of the bottom surface and the bottom surface, 상기 공간부 내에 배치되며 자체 중량을 갖는 중량체(120)와,A weight body 120 disposed in the space part and having its own weight; 상기 중량체(120)의 상부에 안착되며 단부가 상기 연장부의 내주면과 일체로 결합되고 상부에 상기 진동발생부(200)가 배치되는 지지프레임(130)을 구비한 것을 특징으로 하는 전기로 로상의 내화물 시공용 지그. The furnace is seated on the upper portion of the weight body 120, the end is integrally coupled with the inner peripheral surface of the extension and the support frame 130 having the vibration generating unit 200 is disposed on the upper Refractory construction jig. 청구항 1 또는 청구항 2에 있어서,The method according to claim 1 or 2, 상기 진동 발생부는 외부 전원이 공급됨에 따라 진동을 발생시키는 진동모터인 것을 특징으로 하는 전기로 로상의 내화물 시공용 지그.The vibration generating unit jig for refractory construction on the electric furnace, characterized in that the vibration motor for generating a vibration as the external power is supplied.
KR2020080014362U 2008-10-28 2008-10-28 A jig for building unshaped refractory in electric furnace KR200453675Y1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0771878A (en) * 1993-08-31 1995-03-17 Nisshin Steel Co Ltd Water cooling structure of metal smelting furnace
JPH0791840A (en) * 1993-09-22 1995-04-07 Nisshin Steel Co Ltd Water-cooled ladle cover of ladle for refining metal
KR20070028610A (en) * 2004-08-04 2007-03-12 이비덴 가부시키가이샤 Continuous firing kiln and process for producing porous ceramic member therewith

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0771878A (en) * 1993-08-31 1995-03-17 Nisshin Steel Co Ltd Water cooling structure of metal smelting furnace
JPH0791840A (en) * 1993-09-22 1995-04-07 Nisshin Steel Co Ltd Water-cooled ladle cover of ladle for refining metal
KR20070028610A (en) * 2004-08-04 2007-03-12 이비덴 가부시키가이샤 Continuous firing kiln and process for producing porous ceramic member therewith

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