KR200430997Y1 - Separating type Exhaust Gas Reduction Apparatus of Automobile with Clamp - Google Patents

Separating type Exhaust Gas Reduction Apparatus of Automobile with Clamp Download PDF

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Publication number
KR200430997Y1
KR200430997Y1 KR2020060023608U KR20060023608U KR200430997Y1 KR 200430997 Y1 KR200430997 Y1 KR 200430997Y1 KR 2020060023608 U KR2020060023608 U KR 2020060023608U KR 20060023608 U KR20060023608 U KR 20060023608U KR 200430997 Y1 KR200430997 Y1 KR 200430997Y1
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South Korea
Prior art keywords
case
clamp
reduction device
outer plate
tightening
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KR2020060023608U
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Korean (ko)
Inventor
이동섭
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존슨매티카탈리스트코리아 주식회사
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Priority to KR2020060023608U priority Critical patent/KR200430997Y1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • F01N13/1844Mechanical joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/105General auxiliary catalysts, e.g. upstream or downstream of the main catalyst
    • F01N3/106Auxiliary oxidation catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B7/00Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections
    • F16B7/04Clamping or clipping connections
    • F16B7/0406Clamping or clipping connections for rods or tubes being coaxial
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/02Flanged joints the flanges being connected by members tensioned axially
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L37/00Couplings of the quick-acting type
    • F16L37/08Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members
    • F16L37/084Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members combined with automatic locking
    • F16L37/088Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members combined with automatic locking by means of a split elastic ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/24Methods or apparatus for fitting, inserting or repairing different elements by bolts, screws, rivets or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

본 고안은 자동차용 매연저감장치에 관한 것으로, 양측이 개방된 중간케이스와 상기 중간케이스의 양측에 각각 체결되는 측면케이스와 상기 중간케이스와 측면케이스를 체결시키는 클램프로 구성되어 매연저감장치케이스가 조립 체결되도록 되어 있고 상기 매연저감장치케이스 내부에는 포집된 매연을 걸러주거나 산화시키는 매연여과필터 또는 디젤산화촉매가 내장되어 있어 디젤엔진으로부터 배출되는 배기가스의 매연을 저감시키도록 되어 있는 매연저감장치에 있어서, 상기 측면케이스와 중간케이스는 각각 맞닿는 부분의 외주면에 플랜지부(flange part)가 일체로 형성되어 있고 맞닿은 부분의 어느 한 쪽 내주면에 부착부와 돌출부로 되어 있는 연결링이 고정 부착되어 있어 상기 연결링의 돌출부가 연결링이 부착되지 않은 반대쪽 케이스의 내측에 삽입된 상태에서 측면케이스와 중간케이스가 클램프에 의해 체결되는 것이 용이하도록 되어 있으며, 상기 클램프는 일부분이 끊어진 환형의 외측판과 외측판의 내주면 중앙에 고정 부착된 조임부와 외측판의 일측 끝부분에 체결된 조임볼트와 외측판의 타측 끝부분에 체결된 끼움관으로 되어 있어 플랜지부 사이에 가스켓(gasket)이 개재(介在)되고 조임볼트가 끼움관에 관통된 상태에서 나사체결되어 외측판이 조여지면서 조임부가 플랜지부를 밀착시킴으로써 매연이 유출되지 않게 측면케이스와 중간케이스가 단단히 결합되도록 되어 있는 것을 특징으로 하는 클램프를 이용한 분리형 자동차용 매연저감장치에 관한 것이다.The present invention relates to a smoke reduction device for an automobile, comprising an intermediate case having open sides and side cases fastened to both sides of the intermediate case, and a clamp for fastening the intermediate case and the side case to assemble the smoke reduction device case. In the smoke reduction device case there is a smoke filtering filter or diesel oxidation catalyst to filter or oxidize the collected soot in the smoke reduction device to reduce the smoke of the exhaust gas discharged from the diesel engine The side case and the middle case each have a flange part integrally formed on the outer circumferential surface of the abutting portion, and a connection ring having an attachment portion and a protrusion is fixedly attached to either inner circumferential surface of the abutting portion. The protruding part of the ring is the inner side of the case without the connecting ring. The side case and the middle case are easily fastened by the clamp in the state inserted in the clamp, and the clamp is fixed at the center of the inner circumferential surface of the annular outer plate and the outer plate of which part is broken, and one end of the outer plate. It consists of a tightening bolt fastened to the part and a fitting pipe fastened to the other end of the outer plate. A gasket is interposed between the flanges, and the outer plate is screwed while the tightening bolt penetrates the fitting pipe. By tightening the tightening part close to the tightening portion so that the smoke does not leak to the side case and the middle case relates to a removable vehicle smoke reduction device using a clamp, characterized in that.

매연저감, 측면케이스, 중간케이스, 연결링, 클램프, 조임볼트, 끼움관, 가스켓, 플랜지부 Soot reduction, side case, middle case, connecting ring, clamp, tightening bolt, fitting pipe, gasket, flange

Description

클램프를 이용한 분리형 자동차용 매연저감장치{Separating type Exhaust Gas Reduction Apparatus of Automobile with Clamp}Separating type Exhaust Gas Reduction Apparatus of Automobile with Clamp}

도 1은 본 고안의 클램프를 이용한 분리형 자동차용 매연저감장치의 사시도1 is a perspective view of a removable vehicle smoke reduction device using a clamp of the present invention

도 2는 본 고안의 클램프를 이용한 분리형 자동차용 매연저감장치의 일부분의 분해도Figure 2 is an exploded view of a part of the removable vehicle smoke reduction device using a clamp of the present invention

도 3은 도 1의 A-A'의 단면도3 is a cross-sectional view taken along line AA ′ of FIG. 1;

도 4는 종래의 분리형 매연저감장치의 사시도Figure 4 is a perspective view of a conventional removable smoke reduction device

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10a, 10b. 측면케이스 20a, 20b. 중간케이스10a, 10b. Side cases 20a, 20b. Middle case

30a, 30b, 30c, 30d. 플랜지부 40a, 40b. 체결파이프30a, 30b, 30c, 30d. Flange portions 40a, 40b. Fastening Pipe

50. 가스켓 60. 매연저감장치케이스50. Gasket 60. Soot Reduction Device Case

100a, 100b, 100c. 연결링 110a, 110b, 110c. 부착부100a, 100b, 100c. Connecting ring 110a, 110b, 110c. Attachment

120a, 120b, 120c. 돌출부 200. 클램프120a, 120b, 120c. Protrusion 200. Clamp

210. 외측판 220. 조임부 210. Outer plate 220. Fasteners

221a, 221b, 221c. 조임판 222. 유도홈221a, 221b, 221c. Fastening plate 222. Guide groove

230. 조임볼트 231. 숫나사봉230. Tightening bolt 231. Male threaded rod

232a, 232b. 힌지축 233. 숫나사부232a, 232b. Hinge Shaft 233. Male thread

234. 고정너트 240. 끼움관234. Locking nut 240. Fitting tube

241. 원통관 242. 힌지축홀241. Cylindrical pipe 242. Hinge shaft hole

본 고안은 자동차용 매연저감장치에 관한 것으로, 개방측 끝단에 플랜지부가 일체로 형성된 측면케이스와 양측 끝단에 플랜지부가 일체로 형성된 중간케이스와 플랜지부 사이에 개재되는 가스켓과 가스켓이 중간에 개재된 상태에서 측면케이스와 중간케이스가 체결되도록 하는 클램프로 구성되어 있어 클램프가 플랜지부를 감싸며 조임으로써 매연이 유출되지 않게 측면케이스와 중간케이스가 밀착 결합되도록 되어 있는 클램프를 이용한 분리형 자동차용 매연저감장치에 관한 것이다.The present invention relates to a smoke reduction device for an automobile, wherein a gasket and a gasket interposed between a side case in which an flange part is integrally formed at an open end and an intermediate case in which the flange part is integrally formed at both ends and a flange are interposed therebetween. Removable smoke reduction device for a split type automobile using a clamp that is configured to clamp the side case and the intermediate case in the clamp so that the clamp wraps around the flange to prevent the smoke from leaking out. will be.

일반적으로 차량의 동력을 발생시키는 내연기관에서는 연료의 연소시 많은 양의 유해 미립자가 배출되게 되는데, 특히 디젤기관의 내연기관에서는 분사된 연료가 피스톤의 압축으로 인한 온도상승으로 자기 착화를 일으켜 연소되는 과정에서 불완전 연소로 인하여 입자상 물질, 질소 산화물, 미연 탄소, 일산화탄소, 냄새물질등과 같은 많은 양의 매연이 배출된다.In general, a large amount of harmful particulates are emitted during combustion of fuel in an internal combustion engine that generates power of a vehicle.In particular, in an internal combustion engine of a diesel engine, injected fuel is combusted due to self ignition due to a temperature rise due to compression of a piston. Incomplete combustion results in a large amount of soot such as particulate matter, nitrogen oxides, unburned carbon, carbon monoxide and odorous substances.

상기의 디젤기관의 연소과정에서 완전 연소되지 못한 연료는 매연이 되어 차량의 배기가스와 함께 대기중으로 배출되므로 이러한 매연은 공기중으로 확산되어 결국 인체 폐포에까지 침투하여 기관지염은 물론 암을 유발시키는 등 엄청난 결과를 초래하고 있다.The fuel that is not completely burned in the combustion process of the diesel engine becomes soot and is discharged into the atmosphere together with the exhaust gas of the vehicle. Such soot diffuses into the air and eventually penetrates into the alveoli, causing bronchitis and cancer. It is causing.

상기와 같은 이유로 디젤연료를 사용하는 차량은 공해 방지를 위해 배기가스를 배출하는 배기관 또는 기타 부분에 배기가스가 외부로 배출되기 전에 엔진 자체에서 공해 물질을 적게 배출하려는 전처리 장치가 적용되고 있으나 배기가스 규제가 강화됨에 따라 배기가스 정화 목적의 후처리 장치의 장착이 불가피하게 되었다.For the above reasons, vehicles using diesel fuel have a pre-treatment device to discharge less pollutants from the engine itself before the exhaust gas is discharged to the exhaust pipe or other part that discharges the exhaust gas to prevent pollution. The tightening of regulations has made it necessary to install aftertreatment units for the purpose of purifying exhaust gases.

상기의 후처리 장치로는 크게 매연여과장치(DPF : Diesel Particulate Filter)와 디젤산화촉매장치(DOC : Diesel Oxidation Catalyst)와 질소산화물제거장치(DeNOx)로 나눌 수 있다.The post-treatment apparatus can be roughly divided into a diesel particulate filter (DPF), a diesel oxidation catalyst (DOC) and a nitrogen oxide removal apparatus (DeNOx).

매연여과장치(DPF)는 입자상물질(PM)을 제거하기 위한 장치로서, 일반적으로 입자상물질을 80% 이상 제거할 수 있는 기술로 알려져 있고, 디젤산화촉매장치(DOC)는 탄화수소와 일산화탄소를 제거하기 위한 장치로서 일반적으로 70% 이상의 제거효율이 있다고 알려져 있으며, 질소산화물제거장치(DeNOx)는 배출가스 중의 질소산화물을 제거하기 위한 장치이다.A soot filtration device (DPF) is a device for removing particulate matter (PM), which is generally known as a technology capable of removing more than 80% of particulate matter, and a diesel oxidation catalyst device (DOC) is used to remove hydrocarbons and carbon monoxide. It is known that there is generally a removal efficiency of more than 70%, the nitrogen oxide removal device (DeNOx) is a device for removing nitrogen oxides in the exhaust gas.

상기의 장치들은 매연저감 효율을 높이기 위해 일반적으로 디젤엔진이 장착된 버스나 대형트럭에 각 장치가 2종 또는 3종으로 결합되어 사용되고, 분리형 케이스 내에 설치되어 각 케이스를 분리하여 주기적인 청소가 가능하도록 되어 있다.The above devices are generally used in combination with two or three devices on a bus or a large truck equipped with a diesel engine in order to increase the efficiency of smoke reduction.It is installed in a separate case and can be cleaned periodically by separating each case. It is supposed to.

하지만 상기의 장치들은 도 4와 같이 각 케이스(10a')(10b')(20')의 결합부 위에 플랜지부(30')가 용접을 통해 부착되고 부착된 플랜지부(30')가 다수개의 나사(200')로 나사체결되도록 되어 있어 케이스의 착탈이 번거롭고 시간이 많이 걸려 작업능률이 떨어지는 문제점이 있었고, 차량의 운행으로 인한 진동에 의해 결합부위에 틈새가 생겨 배기가스가 유출되어 내구성이 떨어지는 문제점이 있었다.However, the apparatus described above has a plurality of flange portions 30 'attached to the flange portions 30' by welding on the coupling portions of the respective cases 10a ', 10b' and 20 ', as shown in FIG. The screw 200 'is screwed in and out of the case, which is cumbersome and time-consuming, resulting in a decrease in work efficiency.A gap is generated in the coupling part due to vibration caused by the driving of the vehicle. There was a problem.

본 고안은 상기 문제점들을 해결하기 위한 것으로 디젤엔진이 사용되는 버스나 대형트럭에서 발생되는 매연을 저감하기 위해 장착되는 분리형 매연저감장치의 각 케이스를 단 한번의 나사체결을 통해 착탈이 용이하도록 하여 작업능률을 향상시키며, 차량의 운행으로 인한 진동에 의해 결합부위에 틈새가 생기지 않도록 하여 배기가스가 외부로 유출되는 것을 방지함으로써 분리형 매연저감장치의 내구성을 향상시키는데 그 목적이 있다.The present invention is to solve the above problems and to facilitate the removal of each case of the detachable smoke reduction device mounted in order to reduce the smoke generated in the bus or large truck used by the diesel engine through a single screw fastening. The purpose of the present invention is to improve the efficiency and to prevent the outflow of the exhaust gas to the outside by preventing a gap in the coupling portion due to the vibration caused by the driving of the vehicle.

이러한 목적을 달성하기 위하여 본 고안의 측면케이스와 중간케이스는 각각 맞닿는 부분의 외주면에 플랜지부가 일체로 형성되어 있고 맞닿은 부분의 어느 한 쪽 내주면에 부착부와 돌출부로 되어 있는 연결링이 고정 부착되어 있어 상기 연결링의 돌출부가 연결링이 부착되지 않은 반대쪽 케이스의 내측에 삽입된 상태에서 측면케이스와 중간케이스가 클램프에 의해 체결되는 것이 용이하도록 되어 있으며, 클램프는 일부분이 끊어진 환형의 외측판과 외측판의 내주면 중앙에 고정 부착된 조임부와 외측판의 일측 끝부분에 체결된 조임볼트와 외측판의 타측 끝부분에 체결 된 끼움관으로 되어 있어 플랜지부 사이에 가스켓이 개재되고 조임볼트가 끼움관에 관통된 상태에서 나사체결되어 외측판이 조여지면서 조임부가 플랜지부를 밀착시킴으로써 매연이 유출되지 않게 측면케이스와 중간케이스가 단단히 결합되도록 되어 있는 것을 특징으로 한다.In order to achieve the above object, the side case and the middle case of the present invention have a flange part integrally formed on the outer circumferential surface of the abutting portion, and a connection ring having an attachment portion and a protrusion is fixedly attached to either inner circumferential surface of the abutting portion. It is easy to fasten the side case and the middle case by the clamp in a state in which the protrusion of the connection ring is inserted into the inner side of the opposite case to which the connection ring is not attached, and the clamp has an annular outer plate and an outer plate of which part is broken. It consists of a fastening part fixed to the center of the inner circumferential surface and a fastening bolt fastened to one end of the outer plate and a fitting pipe fastened to the other end of the outer plate so that a gasket is interposed between the flanges and the fastening bolt is By screwing in the penetrating state and tightening the outer plate, Kite does not flow is characterized in that which is to be coupled tightly the side case and the intermediate case.

이하 본 고안에 따른 바람직한 구성을 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, the preferred configuration according to the present invention will be described in detail by the drawings.

본 고안에 따른 클램프를 이용한 분리형 자동차용 매연저감장치는 도 1, 도2, 도 3에 도시된 바와 같이 개방측 끝단 외주면에 플랜지부(30a)(30d)가 형성된 측면케이스(10a)(10b)와 양측 끝단 외주면에 플랜지부(30b)(30c)가 형성된 중간케이스(20a)(20b)가 상기 플랜지부(30a)(30b)(30c)(30d) 사이에 가스켓(50)이 개재된 상태에서 클램프(200)에 의해 조립 체결되도록 되어 있는 매연저감장치케이스(60)에 포집된 매연을 걸러주거나 산화시키는 매연여과필터 또는 디젤산화촉매와 같은 매연정화장치가 내장되어 있어 디젤엔진으로부터 배출되는 배기가스의 매연을 저감시키도록 되어 있다.In the detachable automobile smoke reduction device using the clamp according to the present invention, as shown in FIGS. 1, 2, and 3, the side cases 10a and 10b in which the flange portions 30a and 30d are formed on the outer circumferential surface of the open side end. And intermediate cases 20a and 20b having flange portions 30b and 30c formed on outer peripheral surfaces of both ends, with the gasket 50 interposed between the flange portions 30a, 30b, 30c and 30d. The exhaust gas discharged from the diesel engine is embedded in the smoke reduction device case 60, which is to be assembled and fastened by the clamp 200, so that the smoke purification device, such as a smoke filtration filter or a diesel oxidation catalyst, filters or oxidizes the collected smoke. To reduce the smoke.

상기 측면케이스(10a)(10b)는 일측 또는 타측이 개방된 원통형의 케이스로서 각각 중간케이스(20a)(20b)와 맞닿는 부분의 외주면에 "ㄴ"자형으로 굴곡진 플랜지부(30a)(30d)가 일체로 형성되어 있고, 타측 또는 일측에 체결파이프(40a)(40b)가 고정 부착되어 있다.The side cases 10a and 10b are cylindrical cases with one side or the other open, and flange portions 30a and 30d curved in a "b" shape on the outer circumferential surface of the portion contacting with the intermediate cases 20a and 20b, respectively. Is integrally formed, and fastening pipes 40a and 40b are fixedly attached to the other side or one side thereof.

상기 중간케이스(20a)(20b)는 양측이 개방된 원통형의 케이스로서 각각 양측 끝단의 외주면에 "ㄴ"자형으로 굴곡진 플랜지부(30b)(30c)가 일체로 형성되어 있다. The intermediate cases 20a and 20b are cylindrical cases with both sides open, and flange portions 30b and 30c curved in a "b" shape on the outer circumferential surfaces of both ends are integrally formed.

상기 측면케이스(10a)(10b)와 중간케이스(20a)(20b)의 맞닿는 부분의 어느 한 쪽의 내주면에는 링형상의 얇은 판으로 되어 있는 연결링(100a)(100b)(100c)이 고정 부착되어 있다.A connection ring 100a, 100b, 100c, which is formed in a ring-shaped thin plate, is fixedly attached to an inner circumferential surface of one of the abutment portions of the side cases 10a, 10b and the intermediate case 20a, 20b. It is.

상기 연결링(100a)(100b)(100c)은 측면케이스(10a)(10b) 또는 중간케이스(20a)(20b)에 용접을 통해 고정 부착되는 부착부(110a)(110b)(110c)와 측면케이스(10a)(10b) 또는 중간케이스(20a)(20b)의 외측으로 돌출된 돌출부(120a)(120b)(120c)가 일체로 되어 있어 상기 돌출부(120a)(120b)(120c)가 연결링(100a)(100b)(100c)이 부착되지 않은 반대쪽의 측면케이스(10a)(10b) 또는 중간케이스(20a)(20b)의 내측에 삽입된 상태에서 측면케이스(10a)(10b)와 중간케이스(20a)(20b)가 용이하게 체결되도록 하고 안정된 결합상태를 유지시켜줌으로써 플랜지부(30a)(30b)(30c)(30d)의 결합부위에 틈새가 생기는 것을 막아 배기가스가 외부로 유출되는 것을 방지하도록 되어 있다.The connection rings 100a, 100b, and 100c are side parts 10a, 10b or intermediate parts 20a, 20b and side parts 110a, 110b, 110c fixedly attached by welding. Protrusions 120a, 120b, 120c protruding outward of the case 10a, 10b or the intermediate case 20a, 20b are integrated so that the protrusions 120a, 120b, 120c are connected to each other. The side cases 10a and 10b and the intermediate case in the state of being inserted inside the side cases 10a and 10b or the middle cases 20a and 20b on the opposite side to which (100a) 100b and 100c are not attached. The 20a, 20b is easily fastened and maintains a stable coupling state, thereby preventing the formation of a gap in the engaging portion of the flange portions 30a, 30b, 30c, and 30d, thereby preventing the exhaust gas from flowing out. It is to prevent.

상기 가스켓(50)은 링형상으로 되어 있되 측면케이스(10a)(10b)와 중간케이스(20a)(20b)의 플랜지부(30a)(30b)(30c)(30d) 사이에 각각 개재되어 배기가스가 플랜지부(30a)(30b)(30c)(30d)의 결합부위를 통해 외부로 유출되는 것을 방지하도 록 되어 있다.The gasket 50 has a ring shape, but is interposed between the side portions 10a, 10b and the flange portions 30a, 30b, 30c and 30d of the intermediate cases 20a and 20b, respectively. Is prevented from leaking out through the engaging portions of the flange portions 30a, 30b, 30c, 30d.

상기 클램프(200)는 일부분이 끊어진 환형의 외측판(210)과 외측판(210)의 내주면에 고정 부착된 조임부(220)와 외측판(210)의 일측 끝부분에 체결된 조임볼트(230)와 외측판(210)의 타측 끝부분에 체결된 끼움관(240)으로 되어 있다. The clamp 200 is fastening bolt 230 fastened to one end of the fastening portion 220 and the outer plate 210 is fixed to the inner circumferential surface of the outer plate 210 and the outer plate 210 of a portion broken. ) And the fitting pipe 240 fastened to the other end of the outer plate 210.

상기 외측판(210)은 일측 끝부분에 조임볼트(230)가 체결되도록 되어 있고 타측 끝부분에 끼움관(240)이 체결되도록 되어 있으며, 조임볼트(230)가 끼움관(240)에 관통된 상태에서 나사체결되면서 플랜지부(30a)(30b)(30c)(30d)를 감싸며 조이도록 되어 있다.The outer plate 210 is fastened to the tightening bolt 230 on one end portion and the fitting pipe 240 is fastened to the other end, the fastening bolt 230 is penetrated through the fitting pipe 240 While screwing in a state, the flanges 30a, 30b, 30c, 30d are wrapped and tightened.

상기 조임부(220)는 단면이 "∩"자형으로 된 유도홈(222)이 형성된 다수개의 호형상 조임판(221a)(221b)(221c)으로 되어 있되 상기 조임판(221a)(221b)(221c)이 일정 간격으로 외측판(210)의 내주면 중앙에 고정 부착되어 있어 플랜지부(30a)(30b)(30c)(30d)가 조임판(221a)(221b)(221c)의 유도홈(222)의 내측으로 삽입되면서 밀착 고정되도록 되어 있다.The tightening unit 220 is formed of a plurality of arc-shaped tightening plates 221a, 221b, 221c having guide grooves 222 having a cross-section of "∩" shape, but the tightening plates 221a, 221b ( 221c is fixedly attached to the center of the inner circumferential surface of the outer plate 210 at regular intervals so that the flange portions 30a, 30b, 30c and 30d are guide grooves 222 of the tightening plates 221a, 221b and 221c. ) Is fixed to the inside while being inserted into the inside.

상기 조임볼트(230)는 'T'자형으로 되어 있되 일측의 외주면에 숫나사부(233)가 형성된 숫나사봉(231)과 숫나사봉(231)의 타측 끝단에 숫나사봉(231)을 가로질러 고정 부착된 힌지축(232a)으로 되어 있고 상기 조임볼트(230)가 힌지축(232a)을 중심으로 회동 가능하도록 힌지축(232a)이 외측판(210)의 일측 끝부분과 힌지결합되어 있다.The tightening bolt 230 has a 'T' shape but is fixedly attached across the male screw rod 231 at the other end of the male screw rod 231 and the male screw rod 231 having a male screw portion 233 formed on an outer circumferential surface of one side thereof. The hinge shaft 232a is hinged, and the hinge bolt 232a is hinged to one end of the outer plate 210 so that the tightening bolt 230 can rotate about the hinge shaft 232a.

상기 끼움관(240)은 'T'자형으로 되어 있되 일자형의 원통관(241)과 원통 관(241)의 일측 끝단에 원통관(241)을 가로질러 일체로 형성된 힌지축(232b)으로 되어 있고 힌지축(232b)은 중앙에 힌지축홀(242)이 형성되어 있어 상기 조임볼트(230)가 힌지축홀(242)을 통하여 원통관(241)으로 관통되도록 되어 있으며 또한 끼움관(240)이 힌지축(232b)을 중심으로 회동 가능하도록 외측판(210)의 타측 끝부분과 힌지결합되어 있어 조임볼트(230)가 끼움관(240)에 관통된 상태에서 조임볼트(230)의 숫나사부(233)에 별도의 고정너트(234)가 나사체결되어 외측판(210)이 조여지면서 조임부(220)가 플랜지부(30a)(30b)(30c)(30d)를 밀착시켜 측면케이스(10a)(10b)와 중간케이스(20a)(20b)가 단단히 결합되고 용이하게 착탈되도록 되어 있다.The fitting tube 240 is a 'T' shape but is formed of a hinge shaft 232b integrally formed across the cylindrical tube 241 at one end of the cylindrical tube 241 and the cylindrical tube 241 The hinge shaft 232b has a hinge shaft hole 242 formed at the center thereof so that the tightening bolt 230 passes through the cylindrical shaft 241 through the hinge shaft hole 242, and the fitting tube 240 is the hinge shaft. (232b) is hinged to the other end of the outer plate 210 so as to be pivotable around the male screw portion 233 of the tightening bolt 230 in a state where the fastening bolt 230 penetrates through the fitting pipe 240 A separate fixing nut 234 is screwed into the outer plate 210 to tighten the flange portion 30a (30b) 30c (30c) 30d in close contact with the side case (10a) (10b) ) And the intermediate case (20a, 20b) is firmly coupled and is easily removable.

상기와 같이 본 고안에 의하면, 디젤엔진이 사용되는 버스나 대형트럭에서 발생되는 매연을 저감하기 위해 장착되는 분리형 매연저감장치의 측면케이스와 중간케이스는 맞닿는 부분의 끝단 외주면에 플랜지부가 일체로 형성되어 있고 각 케이스의 결합수단으로 외측판과 조임부와 조임볼트와 끼움관이 구비된 클램프가 사용되어 조임볼트가 끼움관에 관통된 상태에서 단 한번의 나사체결을 통해 착탈이 용이하도록 되어 있어 작업능률을 향상시키며, 측면케이스 또는 중간케이스 끝단의 내주면에 부착부와 돌출부로 되어 있는 연결링이 고정 부착되어 있고 각 케이스의 플랜지부 사이에 가스켓이 개재되어 있어 차량의 운행으로 인한 진동에 의해 결합부위에 틈새가 생겨 배기가스가 외부로 유출되는 것을 방지함으로써 분리형 매연저 감장치의 내구성을 향상시키는데 효과적이다.According to the present invention as described above, the side case and the middle case of the detachable smoke reduction device mounted to reduce the smoke generated in the bus or large truck used diesel engine is formed integrally with the flange portion on the outer peripheral surface of the end of the contact portion The clamp is equipped with an outer plate, a fastening part, a fastening bolt, and a fitting pipe as a coupling means of each case, and it is easy to attach and detach by screwing once with the tightening bolt penetrating the fitting pipe. The connection ring, which consists of attachment parts and protrusions, is fixedly attached to the inner circumferential surface of the end of the side case or the middle case, and a gasket is interposed between the flanges of each case to prevent the vibration from the vehicle. Durability of segregated smoke reduction device by preventing gap from leaking out due to gap Effective for improving sex

Claims (4)

양측이 개방된 중간케이스와 상기 중간케이스의 양측에 각각 체결되는 측면케이스와 상기 중간케이스와 측면케이스를 체결시키는 클램프로 구성되어 매연저감장치케이스가 조립 체결되도록 되어 있고 상기 매연저감장치케이스 내부에는 포집된 매연을 걸러주거나 산화시키는 매연여과필터 또는 디젤산화촉매가 내장되어 있어 디젤엔진으로부터 배출되는 배기가스의 매연을 저감시키도록 되어 있는 매연저감장치에 있어서, 상기 중간케이스(20a)(20b)는 각각 양측 끝단의 외주면에 "ㄴ"자형으로 굴곡진 플랜지부(30b)(30c)가 일체로 형성되어 있고, 상기 측면케이스(10a)(10b)는 각각 중간케이스(20a)(20b)와 맞닿는 부분의 외주면에 "ㄴ"자형으로 굴곡진 플랜지부(30a)(30d)가 일체로 형성되어 있으며, 상기 클램프(200)는 일부분이 끊어진 환형의 외측판(210)과 외측판(210)의 내주면 중앙에 고정 부착된 조임부(220)와 외측판(210)의 일측 끝부분에 힌지결합된 조임볼트(230)와 외측판(210)의 타측 끝부분에 힌지결합된 끼움관(240)으로 되어 있어 상기 측면케이스(10a)(10b)의 플랜지부(30a)(30d)와 중간케이스(20a)(20b)의 플랜지부(30b)(30c)가 맞닿은 상태에서 클램프(200)의 외측판(210)이 플랜지부(30a)(30b)(30c)(30d)를 감싸며 조여지면서 조임부(220)가 플랜지부(30a)(30b)(30c)(30d)를 밀착시켜 측면케이스(10a)(10b)와 중간케이스(20a)(20b)가 단단히 결합되고 용이하게 착탈되도록 되어 있는 것을 특징으로 하는 클램프를 이용한 분리형 자동차용 매연저감장치.It consists of a middle case with both sides open and a side case fastened to both sides of the intermediate case and a clamp for fastening the intermediate case and the side case so that the smoke reduction device case is assembled and fastened, and collected inside the smoke reduction device case. In the smoke reduction device which has a built-in soot filter or diesel oxidation catalyst that filters or oxidizes soot so as to reduce soot in exhaust gas discharged from a diesel engine, the intermediate cases 20a and 20b are respectively On the outer circumferential surface of both ends, the flange portions 30b and 30c curved in a "b" shape are integrally formed, and the side cases 10a and 10b are respectively in contact with the intermediate cases 20a and 20b. On the outer circumferential surface is formed integrally bent flange portion (30a, 30d) of the "b" shape, the clamp 200 is part of the annular outer plate 210 and the outer part is broken Tightening portion 220 fixedly attached to the center of the inner circumferential surface of the plate 210 and hinged coupling to the other end of the tightening bolt 230 and the outer plate 210 hinged to one end of the outer plate 210 It is made of a pipe 240, the clamp 200 in the state where the flange portion 30a (30d) of the side case (10a) (10b) and the flange portion (30b) 30c of the intermediate case (20a) 20b abuts ), The outer plate 210 is tightened while surrounding the flange portions 30a, 30b, 30c, 30d, and the tightening portion 220 is in close contact with the flange portions 30a, 30b, 30c, 30d. Removable automobile smoke reduction device using a clamp, characterized in that the case (10a) (10b) and the intermediate case (20a) (20b) is firmly coupled and easily removable. 제 1항에 있어서, 상기 클램프(200)의 조임부(220)는 단면이 "∩"자형으로 된 유도홈(222)이 형성된 다수개의 호형상 조임판(221a)(221b)(221c)으로 되어 있되 상기 조임판(221a)(221b)(221c)이 일정 간격으로 외측판(210)의 내주면 중앙에 고정 부착되어 있어 플랜지부(30a)(30b)(30c)(30d)가 조임판(221a)(221b)(221c)의 유도홈(222)의 내측으로 삽입되면서 밀착 고정되도록 되어 있으며, 상기 클램프(200)의 조임볼트(230)는 일측의 외주면에 숫나사부(233)가 형성된 숫나사봉(231)과 숫나사봉(231)의 타측 끝단에 고정 부착된 힌지축(232a)으로 되어 있고 상기 조임볼트(230)가 힌지축(232a)을 중심으로 회동 가능하도록 힌지축(232a)이 외측판(210)의 일측 끝부분과 힌지결합되어 있으며, 상기 클램프(200)의 끼움관(240)은 일자형의 원통관(241)과 원통관(241)의 일측 끝단에 일체로 형성된 힌지축(232b)으로 되어 있되 힌지축(232b)은 조임볼트(230)가 관통되도록 중앙에 힌지축홀(242)이 형성되어 있고 상기 끼움관(240)이 힌지축(232b)을 중심으로 회동 가능하도록 외측판(210)의 타측 끝부분과 힌지결합되어 있어 조임볼트(230)가 끼움관(240)에 관통된 상태에서 조임볼트(230)의 숫나사부(233)에 고정너트(234)가 나사체결되어 외측판(210)이 조여지면서 조임부(220)가 플랜지부(30a)(30b)(30c)(30d)를 밀착시켜 측면케이스(10a)(10b)와 중간케이스(20a)(20b)가 단단히 결합되고 용이하게 착탈되도록 되어 있는 것을 특징으로 하는 클램프를 이용한 분리형 자동차용 매연저감장치.The clamping portion 220 of the clamp 200 is formed of a plurality of arc-shaped tightening plates 221a, 221b, 221c having guide grooves 222 having a cross-sectional shape of "∩". However, the fastening plates 221a, 221b, and 221c are fixedly attached to the center of the inner circumferential surface of the outer plate 210 at regular intervals so that the flange portions 30a, 30b, 30c, and 30d are fastener plates 221a. While being inserted into the induction groove 222 of the (221b) (221c) is tightly fixed, the tightening bolt 230 of the clamp 200 is a male screw rod 231 is formed with a male screw portion 233 on the outer peripheral surface of one side (221b) (221c). ) And a hinge shaft 232a fixedly attached to the other end of the male rod 231, and the hinge shaft 232a is rotated about the hinge shaft 232a so that the hinge shaft 232a is rotated about the outer plate 210. One end of the hinge is coupled to the hinge, the fitting pipe 240 of the clamp 200 is a hinge shaft 232b integrally formed at one end of the straight cylindrical tube 241 and the cylindrical tube 241 The hinge shaft 232b has a hinge shaft hole 242 formed at the center thereof so that the fastening bolt 230 penetrates, and the fitting tube 240 is rotatable about the hinge shaft 232b. The fixing nut 234 is screwed to the male screw portion 233 of the tightening bolt 230 while the tightening bolt 230 is penetrated through the fitting tube 240 by being hinged with the other end of the 210. As the 210 is tightened, the tightening part 220 closely contacts the flange parts 30a, 30b, 30c, and 30d so that the side cases 10a, 10b and the middle case 20a, 20b are firmly coupled to each other. Removable automobile smoke reduction device using a clamp, characterized in that the removable easily. 제 1항 또는 제 2항에 있어서, 상기 측면케이스(10a)(10b)와 중간케이스(20a)(20b)는 각각 맞닿는 부분의 어느 한 쪽의 내주면에 연결링(100a)(100b)(100c)이 고정 부착되어 있되 상기 연결링(100a)(100b)(100c)은 측면케이스(10a)(10b) 또는 중간케이스(20a)(20b)에 용접을 통해 고정 부착되는 부착부(110a)(110b)(110c)와 측면케이스(10a)(10b) 또는 중간케이스(20a)(20b)의 외측으로 돌출된 돌출부(120a)(120b)(120c)가 일체로 되어 있어 상기 돌출부(120a)(120b)(120c)가 연결링(100a)(100b)(100c)이 부착되지 않은 반대쪽의 측면케이스(10a)(10b) 또는 중간케이스(20a)(20b)의 내측에 삽입된 상태에서 측면케이스(10a)(10b)와 중간케이스(20a)(20b)가 용이하게 체결되면서 배기가스가 플랜지부(30a)(30b)(30c)(30d)의 결합부위를 통해 외부로 유출되는 것을 방지하도록 되어 있는 것을 특징으로 하는 클램프를 이용한 분리형 자동차용 매연저감장치.According to claim 1 or claim 2, wherein the side case (10a) (10b) and the intermediate case (20a, 20b) is connected to the inner peripheral surface of either side of the contact portion (100a) (100b) (100c), respectively The fixing ring is attached but the connection ring (100a) (100b) (100c) is attached to the side case (10a) (10b) or the intermediate case (20a) (20b) by welding fixed attachment portion (110a) (110b) 110c and the protrusions 120a, 120b and 120c protruding outward from the side cases 10a and 10b or the intermediate cases 20a and 20b are integrated to form the protrusions 120a and 120b. 120c is inserted into the side case 10a, 10b or the middle case 20a, 20b on the opposite side to which the connection rings 100a, 100b, 100c are not attached. 10b) and the intermediate case 20a, 20b is easily fastened so that the exhaust gas is prevented from leaking out through the engaging portion of the flange portions 30a, 30b, 30c, 30d. Minutes using clamp Soot reduction device for Lee type car. 제 1항 또는 제 2항에 있어서, 상기 측면케이스(10a)(10b)와 중간케이스(20a)(20b)의 플랜지부(30a)(30b)(30c)(30d) 사이에는 각각 링형상으로 된 가스켓(50)이 개재(介在)되어 있어 배기가스가 플랜지부(30a)(30b)(30c)(30d)의 결합부위를 통해 외부로 유출되는 것을 방지하도록 되어 있는 것을 특징으로 하는 클램프를 이용한 분리형 자동차용 매연저감장치.The ring-shaped device according to claim 1 or 2, wherein the flanges 30a, 30b, 30c, 30d of the side cases 10a, 10b and the intermediate cases 20a, 20b are respectively formed in a ring shape. Separation type using a clamp, characterized in that the gasket 50 is interposed so as to prevent the exhaust gas from leaking out through the engaging portion of the flange portions 30a, 30b, 30c, 30d. Automotive smoke reduction device.
KR2020060023608U 2006-09-01 2006-09-01 Separating type Exhaust Gas Reduction Apparatus of Automobile with Clamp KR200430997Y1 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100791644B1 (en) * 2007-09-18 2008-01-03 주식회사 우리 Combination structure of exhaust gas reduction apparatus for vehicle with clamp
KR100836200B1 (en) * 2007-04-26 2008-06-09 세종공업 주식회사 Separating type apparatus for purifying exhaust gas
KR200447315Y1 (en) 2007-06-12 2010-01-15 주식회사 테스크 An exhaust gas reducing assembly for a vehicles
KR101425876B1 (en) * 2011-01-11 2014-08-05 대동공업주식회사 Exhaust Gas After treatment Device for diesel engine
KR101502498B1 (en) 2011-02-18 2015-03-24 테네코 오토모티브 오퍼레이팅 컴파니 인코포레이티드 Retrofit injector mount
KR101505455B1 (en) 2008-07-21 2015-03-25 주식회사 에코닉스 Exhaust Gas Treatment Apparatus For Vehicle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100836200B1 (en) * 2007-04-26 2008-06-09 세종공업 주식회사 Separating type apparatus for purifying exhaust gas
KR200447315Y1 (en) 2007-06-12 2010-01-15 주식회사 테스크 An exhaust gas reducing assembly for a vehicles
KR100791644B1 (en) * 2007-09-18 2008-01-03 주식회사 우리 Combination structure of exhaust gas reduction apparatus for vehicle with clamp
KR101505455B1 (en) 2008-07-21 2015-03-25 주식회사 에코닉스 Exhaust Gas Treatment Apparatus For Vehicle
KR101425876B1 (en) * 2011-01-11 2014-08-05 대동공업주식회사 Exhaust Gas After treatment Device for diesel engine
KR101502498B1 (en) 2011-02-18 2015-03-24 테네코 오토모티브 오퍼레이팅 컴파니 인코포레이티드 Retrofit injector mount

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