KR20040092859A - perpendicular type calcining furnace - Google Patents

perpendicular type calcining furnace Download PDF

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Publication number
KR20040092859A
KR20040092859A KR1020030027277A KR20030027277A KR20040092859A KR 20040092859 A KR20040092859 A KR 20040092859A KR 1020030027277 A KR1020030027277 A KR 1020030027277A KR 20030027277 A KR20030027277 A KR 20030027277A KR 20040092859 A KR20040092859 A KR 20040092859A
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KR
South Korea
Prior art keywords
inclined surface
combustion
combustion chamber
air
kiln body
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KR1020030027277A
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Korean (ko)
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KR100520396B1 (en
Inventor
김영길
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주식회사 백광소재
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Priority to KR10-2003-0027277A priority Critical patent/KR100520396B1/en
Publication of KR20040092859A publication Critical patent/KR20040092859A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2/00Lime, magnesia or dolomite
    • C04B2/10Preheating, burning calcining or cooling
    • C04B2/12Preheating, burning calcining or cooling in shaft or vertical furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D2001/0059Construction elements of a furnace

Abstract

PURPOSE: Provided is a vertical calcining furnace, which has an inlet and outlet disposed vertically on the same line to reduce the costs, to facilitate the flow of a charge, and to improve the efficiency and product quality. CONSTITUTION: The vertical calcining furnace comprises an inlet at the top thereof, an outlet at the bottom thereof, and a main body having a rectangular section and performing the calcination of a product. The main body(10) comprises: a first combustion chamber(13a) having a first inclined surface(15), in which the front side of the bottom of the inlet(11) is tilted inwardly, and two burner holes(14a); a second combustion chamber(13b) having a second inclined surface(16), in which the bottom of the first combustion chamber(13a) is tilted inwardly, and two burner holes(14b); a third combustion chamber(13c) having a third inclined surface(17), in which the bottom of the second combustion chamber(13b) is tilted inwardly, and two burner holes(14c), one for each side; a fourth combustion chamber(13d) having a fourth inclined surface(18), in which the bottom of the third combustion chamber(13c) is tilted inwardly, and two burner holes(14d), one for each side; an outlet(12) disposed at the bottom of the fourth combustion chamber(13d) on the same vertical line as the inlet(11); and a collection port(19) having a hole(19a) for collecting combustion air disposed between the outlet(12) and the fourth inclined surface(18).

Description

수직형소성로{perpendicular type calcining furnace}Vertical type calcining furnace

본 발명은 석회석, 도로마이트, 마그네사이트 등의 광물을 고온으로 소성하여 생석회, 마그네시아 등의 제품으로 생산하는 기술분야에서 이용되는 수직형소성로에 관한 것이다.The present invention relates to a vertical furnace for use in the technical field of producing minerals such as limestone, roadmite, magnesite and the like at high temperature to produce quicklime, magnesia and the like.

종래의 수직형소성로는 도 1과 같이, 사각형 타입으로 상측의 투입구에서 투입된 석화석이나 도로마이트, 마그네사이트 등의 원료가 내부에서 화력에 의해 소성되어 하측의 배출구로 배출된다.In the conventional vertical furnace, as shown in FIG. 1, raw materials such as petrified stone, road mite, and magnesite introduced from an upper inlet in a rectangular type are fired by a thermal power and discharged into a lower outlet.

이때 소성로 내부에 투입되어 자중에 의해 낙하되는 원료는 경사면으로 형성된 일측벽면을 따고 아래로 이동되다가 측면에서 분사되는 화력에 의해 원료가 서서히 가열되면서 하측의 다른 경사면으로 낙하되고, 다시 낙하되면서 측면에서 분사되는 화력에 의해 원료는 점점 소성이 일어나게 되며 이런 일련의 과정을 반복하면서 하부의 배출구로 소성된 원료가 배출된다.At this time, the raw material dropped into the firing furnace and dropped by its own weight is moved down along one side wall formed as the inclined surface, and then the raw material is gradually heated by the firepower injected from the side, falling to the other inclined surface on the lower side, and spraying from the side while falling again. Due to the thermal power, the raw material is gradually fired, and the fired raw material is discharged to the lower outlet while repeating this series of processes.

이러한 종래의 수직형소성로는 일측에서 계속적으로 원료를 자유낙하시키면서 측면의 화력으로 소성시키기 때문에 소성로 상단의 투입구는 하단의 배출구와중심부가 서로 크게 어긋나게 형성되고 그 때문에 일측으로 무게 중심이 치우진 수직형소성로의 무게를 받혀주어야 되는 지지대의 설치시 그 공간을 많이 필요로 하기 때문에 설치비용이 많이 소요되는 문제점이 있었다.Since the conventional vertical firing furnace continuously fires the raw materials on one side while freely dropping the raw materials, the inlet of the upper end of the kiln is formed so that the outlet and the center of the lower end are greatly displaced from each other, so that the center of gravity is shifted to one side. There was a problem that the installation cost is high because it requires a lot of space when installing the support to support the weight of the kiln.

또한, 이런 종래의 수직형소성로는 내부에 원료가 상단에서 하단으로 흐르면서 원료의 상층부와 하층부와의 교반이 제대로 이루어지지 않아 균일한 소성이 이뤄지지 못해 소성된 제품의 풀질이 저하되는 문제점이 있었다.In addition, the conventional vertical firing furnace has a problem in that the raw material flows from the upper end to the lower end, so that the stirring of the upper and lower layers of the raw material is not performed properly, and thus the quality of the fired product is deteriorated.

이에 본 발명은 상기와 같은 종래의 문제점을 해결하기 위한 것으로서, 투입구와 배출구가 동일수직선상에 위치되어 지지대 설치시 많은 공간을 필요로 하지 않아 설치비용이 저렴하고 원료의 흐름이 원활히 이루어져 소성율이 향상되어 제품의 품질이 뛰어난 수직형소성로를 제공함에 그 목적이 있다.Therefore, the present invention is to solve the conventional problems as described above, because the inlet and outlet are located on the same vertical line does not require a lot of space when installing the support, the installation cost is low and the flow of the raw material is smooth, so that the firing rate The purpose is to provide a vertical furnace with improved product quality.

이와 같은 목적을 달성하기 위하여 본 발명은 상단에 원료가 투입되는 투입구와, 하단에 원료가 방출되는 배출구와, 평단면이 사각형상으로 다수곳에서 연소되는 연소열에 의해 제품의 소성이 일어나는 소성로몸체를 갖는 수직형소성로에 있어서;In order to achieve the above object, the present invention provides a firing furnace body in which a product is fired by an input port through which raw materials are input at an upper end, an outlet through which raw materials are discharged at a lower end, and heat of combustion in a plurality of flat sections. In a vertical furnace having a;

소성로몸체는 투입구의 전방측하단이 내측으로 경사지게 절곡된 1차경사면을 갖고 1차경사면 전방측의 투입구 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 버너공 두개가 천공된 제1연소실과, 제1연소실 하단이 내측으로 경사지게 절곡된 2차경사면을 갖고 2차경사면 전방측의 1차경사면 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 버너공 두개가 천공된 제2연소실과, 제2연소실 하단이 내측으로 경사지게 절곡된 3차경사면을 갖고 3차경사면 전방측의 2차경사면 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 양측방에 버너공이 각각 1개씩 천공된 제3연소실과, 제3연소실 하단이 내측으로 경사지게 절곡된 4차경사면을 갖고 4차경사면 전방측의 3차경사면 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 양측방에 버너공이 각각 1개씩 천공된 제4연소실과, 제4연소실 하단에 상기 투입구와 동일수직선상에 위치되어 원료가 하부로 방출되는 배출구와, 배출구와 4차경사면 사이에 천공되는 연소공기회수공을 갖는 회수포트로 구성된다.The kiln body has a primary inclined surface in which the front lower end of the inlet is bent inwardly and the lower end of the inlet in front of the first inclined plane is vertically outwardly bent downward again and the first combustion chamber has two burner balls perforated. A second combustion chamber having a secondary inclined surface bent inwardly inwardly of the first combustion chamber and a lower end of the primary inclined surface in front of the second inclined surface vertically outwardly bent downward again and having two burner balls perforated; A third combustion chamber having a tertiary inclined surface bent inwardly at a combustion chamber and a lower end of the secondary inclined surface at the front side of the tertiary inclined surface vertically outward and bent perpendicularly downward again, and one burner hole perforated in each side; The lower end of the third combustion chamber has a fourth inclined surface bent inwardly and the bottom of the third inclined surface in front of the fourth inclined surface protrudes outward and is perpendicular to the lower side again. The fourth combustion chamber, which is curved and perforated with one burner hole in each side, is located at the same vertical line as the inlet at the lower end of the fourth combustion chamber, and the combustion hole is drilled between the discharge port and the fourth inclined plane. It is composed of a recovery port having an air recovery hole.

상기 수직형소성로는 소성로몸체의 하단 배출구에 냉각공기관에 의해 소성로 하단 내측으로 외부냉각공기를 강제로 공급시키는 냉각팬과;The vertical furnace is a cooling fan for forcibly supplying the external cooling air to the lower end of the firing furnace by the cooling air engine to the outlet of the firing furnace body;

소성로몸체의 상단 투입구에 배기가스관에 의해 밀폐되게 결합되어 소성로 내부의 공기를 배기필터를 통해 대기상으로 강제로 방출시키는 배기흡입팬과;An exhaust suction fan coupled to the upper inlet of the kiln body by an exhaust gas pipe and forcibly releasing air inside the kiln to the atmosphere through an exhaust filter;

일단은 소성로몸체의 회수포트 상단에 관결합되고 유입된 공기의 미분을 제거하는 미분제거장치를 거쳐 가열된 연소공기를 유입하고 타단은 제1,2,3,4연소실의 각 버너공에 연료와 연소공기를 강제로 유입시켜 소성로 내에서 발화시키는 연소공기관을 갖는 연소공기팬 및One end is connected to the upper part of the recovery port of the kiln body, and the heated combustion air is introduced through a dedusting device that removes the fine powder of the introduced air, and the other end is connected to each burner hole of the first, second, third and fourth combustion chambers. Combustion air fan having a combustion air engine forcibly introducing combustion air to ignite in the kiln, and

소성로몸체 다수곳에 버너보조용공기를 강제 공급하는 보조공기관을 갖는 보조공기팬을 더 구비하는 특징이 있다.It is characterized by further comprising an auxiliary air fan having an auxiliary air engine forcibly supplying burner auxiliary air to a plurality of kiln body.

도 1은 본 발명 실시예의 모습을 보인 일부절취 사시도,1 is a partially cutaway perspective view showing the embodiment of the present invention,

도 2는 본 발명의 작동상태를 보인 작동상태 정단면도,Figure 2 is a front cross-sectional view showing an operating state of the present invention,

도 3은 종래 수직형소성로의 모습을 보인 정단면도.Figure 3 is a front sectional view showing a state of the conventional vertical furnace.

*도면의 주요 부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1 : 수직형소성로 10 : 소성로몸체1: vertical furnace 10: kiln body

10a : 내화연와 10b : 단열연와10a: fireproof lead and 10b: insulated lead

10c: 단열재 11 : 투입구10c: heat insulating material 11: inlet

12 : 배출구 13a,13b,13c,13d : 제1,2,3,4연소실12 Outlet 13a, 13b, 13c, 13d: 1st, 2nd, 3rd, 4th combustion chamber

14a,14b,14c,14d : 버너공 15,16,17,18 : 1,2,3,4차경사면14a, 14b, 14c, 14d: Burner ball 15, 16, 17, 18: 1,2, 3, 4th slope

19 : 회수포트 19a : 연소공기회수공19: recovery port 19a: combustion air recovery

20 : 연소공기팬 21 : 연소공기관20 combustion air fan 21 combustion engine

22 : 미분제거장치 30 : 냉각팬22: fine powder removal device 30: cooling fan

31 : 냉각공기관 40 : 배기흡입팬31 cooling engine 40: exhaust suction fan

41 : 배기가스관 42 : 백필터41 exhaust gas pipe 42 bag filter

50 : 보조공기팬 51 : 보조공기관50: auxiliary air fan 51: auxiliary air

61 : 원료분산장치 62 : 송입장치(feeder)61: raw material dispersion device 62: feeder (feeder)

63 : 서비스호퍼 64 : 배출장치63: service hopper 64: discharge device

이하 본 발명을 첨부된 도면에 의해 보다 상세하게 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

도 1은 본 발명 실시예의 모습을 보인 일부절취 사시도이고, 도 2는 본 발명의 작동상태를 보인 작동상태 정단면도이다.1 is a partial cutaway perspective view showing an embodiment of the present invention, Figure 2 is a front sectional view of the operating state showing the operating state of the present invention.

본 발명의 수직형소성로(1)는 상단에 원료가 투입되는 투입구(11)를 갖고 하단에 제품이 방출되는 배출구(12)를 갖으며 평단면이 사각형상으로 다수개의 연소실(13a,13b,13c,13d)과 버너공(14a,14b,14c,14d)을 갖고 연소열에 의해 제품의 소성이 일어나는 소성로몸체(10)와, 투입구(11)에 연결되어 연소가스를 대기로 배출하는 배기가스관(41)을 갖는 배기흡입팬(40)과, 배출구(12)에 연결되어 소성로몸체(1) 내부로 외부공기를 유입시키는 냉각공기관(31)을 갖는 냉각팬(30)과, 소성로몸체(1)의 버너공(14a,14b,14c,14d)에 연료와 연소공기를 공급하는 연소공기관(21)을 갖는 연소공기팬(20)과, 버너에 보조공기를 공급하는 보조공기관(51)을 갖는 보조공기팬(50)으로 구성된다.The vertical furnace (1) of the present invention has an inlet (11) into which the raw material is input at the upper end and has an outlet (12) through which the product is discharged at the lower end. 13d) and burner holes 14a, 14b, 14c, and 14d, the furnace body 10 in which the firing of the product is caused by combustion heat, and the exhaust gas pipe 41 connected to the inlet 11 to discharge the combustion gas into the atmosphere. Cooling fan 30 having an exhaust suction fan 40 having an air inlet), a cooling air engine 31 connected to the discharge port 12 to introduce external air into the kiln body 1, and the kiln body 1 of the Auxiliary air having a combustion air fan 20 having a combustion air engine 21 for supplying fuel and combustion air to the burner holes 14a, 14b, 14c, and 14d, and an auxiliary air engine 51 for supplying auxiliary air to the burner. It consists of a fan 50.

소성로몸체(10)는 평단면이 사각형상으로 이루어진 것으로, 내측벽면은 내화연와(耐火煉瓦)(10a)를 적층시켜서 구성시키고, 내화연와(10a) 외측벽면에는 단열연와(斷熱煉瓦)(10b)를 적층시켜서 구성시키며, 단열연와(10b) 외측벽면에는 단열재(10c)를 구성시켜서 이루어지는 것으로, 작동시 그 온도에 따라 구별하면, 투입구(11)에서 제1연소실(13a) 상단까지는 원료의 예열을 위한 온도 200∼300℃의 예열대(A)와, 예열대(A) 하단인 제1연소실(13a)에서 제4연소실(13d) 하단의 4차경사면(18)까지는 원료의 소성이 이루어지는 온도 1,100∼1,300℃의 소성대(B)와, 소성대(B) 하단인 4차경사면(18) 하단에서 배출구(12)까지는 제품의 냉각이 이루어지는 냉각대(C)로 이루어진다. 연소대(B)는 4개의 연소공간인 제1, 2, 3, 4연소실(13a, 13b, 13c, 13d)로 이루어져 있고, 병류(倂流)가스형성 및 연소공기의 예열을 위해 예열대(B) 중간 부위에 포트(port)가 설치되어 있다.The kiln body 10 has a flat cross section having a quadrangular shape, and the inner wall surface is formed by stacking refractory wires 10a, and the fireproof wires 10a and the heat insulating edges 10b on the outer wall surface. ) Is formed by laminating the heat insulating edge and the outer wall surface of the heat insulating edge 10b. The heat insulating material 10c is formed on the outer sidewall of the heat insulating edge 10b, and the temperature of the raw material is preheated from the inlet 11 to the upper end of the first combustion chamber 13a. The temperature at which the raw material is fired from the preheating zone (A) at a temperature of 200 to 300 ° C. and the fourth inclined surface (18) at the lower end of the fourth combustion chamber (13d) from the first combustion chamber (13a), which is the lower end of the preheater (A), to the temperature. The baking table B of 1,100-1,300 degreeC, and the cooling stand C which cools a product from the lower end of the 4th slope 18 which is the lower end of the baking table B to the discharge port 12 are comprised. Combustion zone B is composed of four combustion spaces of the first, second, third, and fourth combustion chambers 13a, 13b, 13c, and 13d, and includes a preheating zone for forming cocurrent gas and preheating combustion air. B) A port is installed in the middle part.

이런 소성로몸체(10)는 투입구(11)의 후면하단이 내측으로 경사지게 절곡된 1차경사면(15)을 갖고 1차경사면(15) 전방측의 투입구(11) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 버너공(14a) 두개가 천공된 제1연소실(13a)과, 제1연소실(13a) 하단이 내측으로 경사지게 절곡된 2차경사면(16)을 갖고 2차경사면(16) 전방측의 1차경사면(15) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 버너공(14b) 두개가 천공된 제2연소실(13b)과, 제2연소실(13b) 하단이 내측으로 경사지게 절곡된 3차경사면(17)을 갖고 3차경사면(17) 전방측의 2차경사면(16) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 양측방에 버너공(14c)이 각각 1개씩 천공된 제3연소실(13c)과, 제3연소실(13c) 하단이 내측으로 경사지게 절곡된 4차경사면(18)을 갖고 4차경사면(18) 전방측의 3차경사면(17) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 양측방에 버너공(14d)이 각각 1개씩 천공된 제4연소실(13d)과, 제4연소실(13d) 하단에 상기 투입구(11)와 동일수직선상에 위치되어 원료가 하부로 방출되는 배출구(12)와, 배출구(12)와 4차경사면(18) 사이에 천공되는 연소공기회수공(19a)을 갖는 회수포트(19)로 구성된다.The kiln body 10 has a primary inclined surface 15 in which the lower rear end of the inlet 11 is inclined inwardly, and the lower end of the inlet 11 in front of the primary inclined surface 15 is vertically projected outward to be downward again. The first combustion chamber 13a, which is bent at a right angle, and the two burner holes 14a are perforated, and the secondary inclined surface 16 has a secondary inclined surface 16 having a lower end of the first combustion chamber 13a bent inwardly. The lower end of the first inclined surface 15 of the vertical projection is outward bent perpendicularly downward again and the second burner chamber (13b) and two burner holes (14b) and the lower end of the second burner chamber (13b) are bent inwardly inclined. It has a tertiary inclined surface 17 and the lower end of the secondary inclined surface 16 on the front side of the tertiary inclined surface 17 is vertically projected outward and bent perpendicularly downward again, and one burner hole 14c is drilled in each side. The fourth inclined surface 13c and the fourth inclined surface 18 having a fourth inclined surface 18 bent inwardly inclined to the third combustion chamber 13c (18) The fourth combustion chamber 13d and the fourth combustion chamber in which the lower end of the front inclination surface 17 protrudes vertically outward and are bent perpendicularly downward, and one burner hole 14d is drilled in each of the two sides. 13d, a discharge air hole 12a which is positioned at the same vertical line as the inlet 11 at the lower end thereof, and is drilled between the outlet 12 and the fourth inclined plane 18, in which the raw material is discharged downward. It is composed of a recovery port 19 having a).

연소공간인 제1,2,3,4연소실(13a,13b,13c,13d)에서의 열전달은 주로 화염과소성로몸체(10)의 벽면, 연소되는 연료인 액화석유가스, 벙커C유, 중유 등 간의 방열교환에 의해 이루어지나, 화염의 온도는 석회의 품질을 저해하는 요인과 관계있다. 즉 국부적인 석회의 과소(過燒; overburning)를 방치하기 위해, 특히 작은 연소공간에 있어서는 과소가 발생하기 쉬우므로, 화염온도가 너무 높아서는 안되며, 이를 위해 하부 연소공간인 제1,2,3,4연소실(13a,13b,13c,13d)에 연소공기율을 높여야 한다.Heat transfer in the first, second, third, and fourth combustion chambers 13a, 13b, 13c, and 13d, which are combustion spaces, is mainly performed on the walls of the flame and the furnace body 10, and liquefied petroleum gas, bunker C oil, heavy oil, etc. This is achieved by heat exchange between the livers, but the temperature of the flame is associated with factors that hinder the quality of the lime. That is, in order to prevent local overburning, especially in small combustion spaces, it is easy to underestimate, and therefore, the flame temperature should not be too high. The combustion air rate should be increased in the four combustion chambers 13a, 13b, 13c, and 13d.

이에 따라 제1,2,3,4연소실(13a,13b,13c,13d)은 특별한 배열과 치수로 인해 하부의 연소공간으로부터 올라온 많은 양의 배기가스가 소성대(B)에서 그 열은 방출하고 상부의 연소실로 이동하여 화염을 냉각한다. 각 연소실(13a,13b,13c,13d)의 온도는 열전대에 의해 감지되고, 유량(流量)을 자동으로 조절한다. 온도조절은 석회석의 품질에 따라 조정하며, 제1,2,3,4연소실(13a,13b,13c,13d)에서의 온도조절범위는 1,100∼1,300℃이다.Accordingly, the first, second, third, and fourth combustion chambers 13a, 13b, 13c, and 13d have a large array of exhaust gases from the lower combustion space due to their special arrangement and dimensions, and their heat is released from the baking table B. Move to the upper combustion chamber to cool the flame. The temperature of each combustion chamber 13a, 13b, 13c, 13d is sensed by a thermocouple, and adjusts flow volume automatically. Temperature control is adjusted according to the quality of limestone, and the temperature control range in the first, second, third and fourth combustion chambers 13a, 13b, 13c and 13d is 1,100 to 1,300 ° C.

냉각팬(30)은 소성로몸체(10)의 하단 배출구(12)로 냉각공기관(31)에 의해 소성로몸체(10) 하단 내측으로 외부의 냉각공기를 강제로 공급시키는 것이다.The cooling fan 30 is forcibly supplying external cooling air to the lower end opening 12 of the kiln body 10 by the cooling air engine 31 to the bottom of the kiln body 10.

배기흡입팬(40)은 소성로몸체(10)의 상단 투입구(11)에 배기가스관(41)에 의해 밀폐되게 결합되어 소성로몸체(10) 내부의 공기를 배기필터(42)를 통해 대기상으로 강제로 방출시키는 것이다.The exhaust suction fan 40 is hermetically coupled to the upper inlet 11 of the kiln body 10 by the exhaust gas pipe 41 to force the air inside the kiln body 10 to the atmosphere through the exhaust filter 42. To release.

연소공기팬(20)은 일단이 소성로몸체(10)의 회수포트(19) 상단에 관결합되고 유입된 공기의 미분을 제거하는 미분제거장치(22)를 거쳐 따뜻한 연소공기를 유입하며 타단은 제1,2,3,4연소실(13a,13b,13c,13d)의 각 버너공(14a,14b,14c,14d)에액화석유가스와 같은 연료와 연소공기를 강제로 유입시켜 소성로몸체(10) 내에서 발화시키는 버너역할을 선단에서 담당하는 연소공기관(21)으로 구성된다.Combustion air fan 20 is one end is piped to the upper end of the recovery port 19 of the kiln body 10 and the warm air is introduced through the fine dust removal device 22 to remove the fine dust of the introduced air and the other end is The furnace body 10 by forcibly introducing fuel such as liquefied petroleum gas and combustion air into the burner holes 14a, 14b, 14c, and 14d of the 1,2,3,4 combustion chambers 13a, 13b, 13c, and 13d. It consists of a combustion air engine 21 which plays a role of the burner which ignites in the front end.

이러한 본 발명의 작동상태를 상세히 설명하면 다음과 같다.Referring to the operation of the present invention in detail as follows.

원석은 공급되어 스킵 호이스트(skip hoist)에 의해 소성로몸체(10) 상부에 위치한 서비스 호퍼(hopper)(63)로 이송되어 공기유입이 차단된 3개의 서비스 호퍼(63)로 순차적으로 옮겨지며 원석 송입장치(62)에 의해서 투입구(11)를 통해 소성로몸체(10) 내부로 투입된다.The raw materials are supplied and transported by the skip hoist to the service hopper 63 located above the kiln body 10 and sequentially transferred to the three service hoppers 63 in which air inflow is blocked. The device 62 is introduced into the kiln body 10 through the inlet 11.

예열대(A)로 공급된 원석은 역류(counter flow)하는 배기가스관(41)을 통해 배기흡입팬(40)의 배기가스에 의해 건조되어지고 분해온도인 500∼800℃까지 예열된다.The raw stone supplied to the preheating zone A is dried by the exhaust gas of the exhaust suction fan 40 through an exhaust gas pipe 41 that counter flows and is preheated to a decomposition temperature of 500 to 800 ° C.

소성로몸체(10)의 상부에서 배기가스(200∼250℃)는 배기흡입팬(40)에 의해 배기가스관(41)으로 배출되어 백필터(bag filter)(42)에 의해 집진된 다음 굴뚝을 통해 대기로 방출된다.Exhaust gas (200-250 ° C.) from the upper part of the kiln body 10 is discharged to the exhaust gas pipe 41 by the exhaust suction fan 40 and collected by a bag filter 42 and then through the chimney. Emitted to the atmosphere.

원료가 자중에 의해 낙하된 소성로몸체(10)는 4개의 연소공간(chamber)인 제1, 2, 3, 4연소실(13a, 13b, 13c, 13d)을 거치면서 소성이 이루어지는데, 상부로부터 1, 2번째 연소공간인 제1, 2연소실(13a,13b)은 각각 두개의 연소공기관(21)이 위치된 버너공(14a,14b)이 좌,우로 배치되어 있고, 3,4번째 연소공간인 제3,4연소실(13c,13d)은 연소공간 양쪽 측면에서 연소공기관(21)이 위치된 버너공(14c,14d)이 서로 마주보게 배치되어 있다.The kiln body 10 in which the raw material falls due to its own weight is fired while passing through four combustion chambers of the first, second, third, and fourth combustion chambers 13a, 13b, 13c, and 13d. In the first and second combustion chambers 13a and 13b, which are the second combustion spaces, burner holes 14a and 14b in which two combustion engines 21 are positioned are disposed left and right, respectively. In the third and fourth combustion chambers 13c and 13d, burner holes 14c and 14d in which combustion engines 21 are located are disposed to face each other on both sides of the combustion space.

자중에 의해 낙하하며 1차경사면(15)에 위치한 원료는 제1연소실(13a)의 버너공(14a)에 위치한 연소공기관(21)에서 분사되는 화염에 의해 열을 전달받는다. 이때, 1차경사면(15)상에서 자중에 의해 흐르면서 화염과 마주보게되는 제1연소실(13a) 방향의 원료는 소성이 원활히 이루어지나, 그 내부에 묻혀서 1차경사면(15)에 접하게 위치된 원료는 소성이 원활히 이루어지지 않은채로 1차경사면(15)에서 하부로 자중에 의해 흐르게 된다.The raw material falling by its own weight and positioned on the primary inclined surface 15 receives heat by the flame sprayed from the combustion air engine 21 located in the burner hole 14a of the first combustion chamber 13a. At this time, the raw material in the direction of the first combustion chamber 13a that flows by the weight on the primary inclined surface 15 to face the flame is smoothly fired, but the raw material which is buried therein and is in contact with the primary inclined surface 15 is Without firing is smoothly flows from the primary slope 15 to the bottom by its own weight.

소성로몸체(10)의 배출구(12)를 통해 하부의 제품이 배출되면 그 자리를 메꾸기 위해서 소성로몸체(10) 내부의 원료는 하부로 서서히 흐르게 되는데, 이때 1차경사면(15)의 하면에 위치되었던 원료는 제2연소실(13b)의 버너공(14b)을 통해 화염을 발산하는 연소공기관(21)과 마주하게 되어 결국 소성이 원활하게 이루어진다.When the product of the lower part is discharged through the outlet 12 of the kiln body 10, the raw material inside the kiln body 10 gradually flows to the bottom in order to fill up the seat, which was located on the lower surface of the primary slope 15. The raw material faces the combustion air engine 21 emitting the flame through the burner hole 14b of the second combustion chamber 13b, so that the firing is smoothly performed.

제2연소실(13b)에서 화염에 의해 소성이 원활히 이루어진 원료는 2차경사면(16)에 의해 제3연소실(13c)로 흐르게 되고 제2연소실(13b)에서 열을 직접 마주하지 않았던 원료의 양측면은 제3연소실(13c)에서 열에 직접 마주하여 소성이 원활히 이루어진다.In the second combustion chamber 13b, the raw material smoothly fired by the flame flows into the third combustion chamber 13c by the second inclined surface 16, and both sides of the raw material that do not directly face heat in the second combustion chamber 13b are Firing is performed smoothly by facing the heat directly in the third combustion chamber 13c.

다시 제3연소실(13c)에 위치되어 소성된 원료는 3차경사면(17)에 의해 흘러 제4연소실(13d)로 이동되고 양측면에서 발산되는 열에 의해 다시 소성이 이루어진다.The raw material placed in the third combustion chamber 13c and calcined again flows through the tertiary inclined surface 17, moves to the fourth combustion chamber 13d, and is calcined again by heat emitted from both sides.

원료는 소성로몸체(10)에서 이렇게 제1,2연소실(13a,13b)을 거치면서 앞부분과 뒷부분이 교반되어 소성되고, 다시 제3,4연소실(13c,13d)을 거치면서 원료의 양측면이 서로 교반되면서 소성이 원활하게 이루어지게 된다.The raw material is agitated in the kiln body 10 through the first and second combustion chambers 13a and 13b and then agitated and baked, and then passes through the third and fourth combustion chambers 13c and 13d. Firing is performed smoothly while stirring.

제4연소실(13d)을 거쳐 소성이 이루어진 제품은 4차경사면(18)을 거쳐 하부의 배출구(12)로 이동되는데, 이때, 냉각팬(30)의 냉각공기관(31)을 통해 소성로몸체(10)의 배출구(12)로 유입된 냉각된 외부공기는 제품과 제품사이를 흐르면서 상승되어 제품의 온도를 70∼90℃로 냉각시키고, 이런 외부공기는 제품사이를 통과하며 그 온도가 상승되고, 상승된 공기는 연소공기회수공(19a)을 통해 회수포트(19)를 거쳐 연소공기팬(20)의 연소공기관(21)으로 유입된다.The product, which is fired through the fourth combustion chamber 13d, is moved to the lower outlet 12 through the fourth inclined surface 18, and at this time, the kiln body 10 through the cooling air pipe 31 of the cooling fan 30. Cooled outside air introduced into the outlet 12 of the) rises while flowing between the product and the product to cool the temperature of the product to 70 ~ 90 ℃, this external air passes between the products and the temperature is raised, The compressed air is introduced into the combustion air engine 21 of the combustion air fan 20 through the recovery port 19 through the combustion air recovery hole 19a.

즉, 냉각팬(30)을 통해 소성로몸체(10) 하부에서 제품을 냉각시키고 난 후,충분히 예열된 핫 가스(hot gas)를 미분제거장치(22)를 거쳐 예열공기로 이용함으로써 열량 회수를 극대화하도록 한다.That is, after cooling the product in the lower part of the kiln body 10 through the cooling fan 30, the heat recovery is maximized by using the hot gas sufficiently preheated through the fine powder removal device 22. Do it.

밀폐된 소성로몸체(10) 내부에는 연소공기팬(20)에 의한 연소공기관(21)의 화염으로 인한 열공급을 보다 원활하게 하기 위해서 소성로몸체(10) 다수곳에는 보조공기팬(50)에 의해 외부공기의 보조공기를 공급하는 보조공기관(51)이 구성된다.In order to more smoothly supply heat due to the flame of the combustion air engine 21 by the combustion air fan 20 inside the hermetically sealed kiln body 10, the outside of the kiln body 10 in a plurality of places by the auxiliary air fan 50. An auxiliary air engine 51 for supplying auxiliary air of air is configured.

원료인 석회는 소성대(B)를 통과한 후 역류공기에 의해 냉각되는 냉각대(C)로 이송된다.Lime, which is a raw material, is passed to the cooling zone C that is cooled by the countercurrent air after passing through the baking zone B.

냉각대(C)의 공기는 냉각팬(30)의 냉각공기관(31)에 의해 강제로 공기가 공급되어지고 제품냉각과 연소공기의 예열이 동시에 이루어진다.The air of the cooling table C is forcibly supplied with air by the cooling air engine 31 of the cooling fan 30, and the product cooling and the preheating of the combustion air are simultaneously performed.

소성로몸체(10)의 배출구(12)를 통한 소성된 제품의 배출은 좌,우로 분리된 두개의 유압실린더에 의해 푸셔(pusher)로 작동되는 배출장치(64)로 이루어져 있고, 각각의 배출장치(64)는 공기유입의 차단을 위해 단계로 움직이는 2단 송입장치(62)로 구성되어 있다. 제품배출은 배취(batch)단위로 제어하고 제품배출회수는 원석투입 레벨과 관련시켜 제어함으로서 소성로몸체(10) 내의 흐름을 일정하게 유지시켜야 함은 물론이다.Discharge of the fired product through the outlet 12 of the kiln body 10 consists of a discharge device 64 which is operated as a pusher by two hydraulic cylinders separated into left and right, and each discharge device ( 64 is composed of a two-stage feeding device 62 moving in stages to block the air inlet. The product discharge is controlled in batch units and the product discharge frequency is controlled in relation to the raw stone injection level, of course, to keep the flow in the kiln body 10 constant.

이러한 본 발명은 30∼70mm로 원료의 사용범위가 크고, 입도조정범위가 커서 전력비 절감이 가능하며, 타 소성로의 12∼15%와 대비할 때 미분화율이 8%로 적고, 수직형구조로 제품의 배출능력이 우수하며, 하중에 의한 내압이 적고, 넓은 연소실을 갖고 있어 가스, 미분탄, 오일 등의 다양한 연료의 사용이 가능하게 된다.The present invention is 30 ~ 70mm, the use range of the raw material is large, the size adjustment range is large, it is possible to reduce the power cost, compared to 12 to 15% of other kilns, the micronization rate is less than 8%, the vertical structure of the product It has excellent discharge capacity, low internal pressure by load, and has a large combustion chamber, which makes it possible to use various fuels such as gas, pulverized coal and oil.

이와 같이 본 발명은 투입구와 배출구가 동일수직선상에 위치되어 지지대 설치시 많은 공간을 필요로 하지 않아 설치비용이 저렴하고 원료의 흐름이 원활히 이루어져 소성율이 향상되어 제품의 품질이 뛰어난 효과가 있다.As such, the present invention does not require a lot of space when the inlet and outlet are located on the same vertical line, the installation cost is low and the flow rate of the raw material is smoothly improved, so that the firing rate is improved, the product quality is excellent.

Claims (2)

상단에 원료가 투입되는 투입구와, 하단에 제품이 방출되는 배출구와, 평단면이 사각형상으로 다수곳에서 연소되는 연소열에 의해 제품의 소성이 일어나는 소성로몸체를 갖는 수직형소성로에 있어서;In the vertical baking furnace having an inlet through which the raw material is input at the top, an outlet through which the product is discharged at the lower end, and a firing furnace body in which the firing of the product is caused by the heat of combustion combusted in a plurality of places in a flat section; 소성로몸체(10)는 투입구(11)의 전방측하단이 내측으로 경사지게 절곡된 1차경사면(15)을 갖고 1차경사면(15) 전방측의 투입구(11) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 버너공(14a) 두개가 천공된 제1연소실(13a)과, 제1연소실(13a) 하단이 내측으로 경사지게 절곡된 2차경사면(16)을 갖고 2차경사면(16) 전방측의 1차경사면(15) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 버너공(14b) 두개가 천공된 제2연소실(13b)과, 제2연소실(13b) 하단이 내측으로 경사지게 절곡된 3차경사면(17)을 갖고 3차경사면(17) 전방측의 2차경사면(16) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 양측방에 버너공(14c)이 각각 1개씩 천공된 제3연소실(13c)과, 제3연소실(13c) 하단이 내측으로 경사지게 절곡된 4차경사면(18)을 갖고 4차경사면(18) 전방측의 3차경사면(17) 하단이 외측으로 수직돌출되어 다시 하방으로 직각절곡되며 양측방에 버너공(14d)이 각각 1개씩 천공된 제4연소실(13d)과, 제4연소실(13d) 하단에 상기 투입구(11)와 동일수직선상에 위치되어 원료가 하부로 방출되는 배출구(12)와, 배출구(12)와 4차경사면(18) 사이에 천공되는 연소공기회수공(19a)을 갖는 회수포트(19)로 구성된 것을 특징으로 하는 수직형소성로.The kiln body 10 has a primary inclined surface 15 in which the front lower end of the inlet 11 is inclined inwardly, and the lower end of the inlet 11 in front of the primary inclined surface 15 is vertically projected outward to be downward again. The first combustion chamber 13a, which is bent at a right angle, and the two burner holes 14a are perforated, and the secondary inclined surface 16 has a secondary inclined surface 16 having a lower end of the first combustion chamber 13a bent inwardly. The lower end of the first inclined surface 15 of the vertical projection is outward bent perpendicularly downward again and the second burner chamber (13b) and two burner holes (14b) and the lower end of the second burner chamber (13b) are bent inwardly inclined. It has a tertiary inclined surface 17 and the lower end of the secondary inclined surface 16 on the front side of the tertiary inclined surface 17 is vertically projected outward and bent perpendicularly downward again, and one burner hole 14c is drilled in each side. The fourth inclined surface 18 has a third combustion chamber 13c and a fourth inclined surface 18 having a lower end of the third combustion chamber 13c bent inwardly. The fourth combustion chamber 13d and the fourth combustion chamber 13d each of which the lower end of the front inclination surface 17 protrudes vertically outward and are bent perpendicularly downward again and are perforated with one burner hole 14d on each side. Located at the bottom of the inlet 11 and the same vertical line and has a discharge port 12, the raw material is discharged to the bottom, and a combustion air recovery hole (19a) drilled between the discharge port 12 and the fourth inclined surface 18 Vertical firing furnace, characterized in that consisting of a recovery port (19). 제 1 항에 있어서;The method of claim 1; 소성로몸체(10)의 하단 배출구(12)로 냉각공기관(31)에 의해 소성로몸체(10) 하단 내측으로 외부의 냉각공기를 강제로 공급시키는 냉각팬(30)과;A cooling fan 30 for forcibly supplying external cooling air to the lower end of the kiln body 10 by the cooling air engine 31 toward the bottom of the kiln body 10; 소성로몸체(10)의 상단 투입구(11)에 배기가스관(41)에 의해 밀폐되게 결합되어 소성로몸체(10) 내부의 공기를 배기필터(42)를 통해 대기상으로 강제로 방출시키는 배기흡입팬(40)과;An exhaust suction fan coupled to an upper end opening 11 of the kiln body 10 by an exhaust gas pipe 41 to forcibly release air in the kiln body 10 to the atmosphere through the exhaust filter 42 ( 40); 일단이 소성로몸체(10)의 회수포트(19) 상단에 관결합되고 유입된 공기의 미분을 제거하는 미분제거장치(22)를 거쳐 따뜻한 연소공기를 유입하며 타단은 제1,2,3,4연소실(13a,13b,13c,13d)의 각 버너공(14a,14b,14c,14d)에 연료와 연소공기를 강제로 유입시켜 소성로몸체(10) 내에서 발화시키는 연소공기관(21)을 갖는 연소공기팬(20) 및One end is piped to the upper end of the recovery port 19 of the kiln body 10 and the warm combustion air is introduced through the fine powder removal device 22 for removing the fine powder of the introduced air. Combustion having a combustion engine 21 for forcibly injecting fuel and combustion air into the burner holes 14a, 14b, 14c, and 14d in the combustion chambers 13a, 13b, 13c, and 13d to ignite in the kiln body 10. Air fan (20) and 소성로몸체(10) 다수곳에 외부공기의 산소를 강제 공급하는 보조공기관(51)을 갖는 보조공기팬(50)을 더 구비함을 특징으로 하는 수직형소성로.Firing furnace body (10) Vertical firing furnace characterized in that it further comprises an auxiliary air fan (50) having an auxiliary air engine (51) forcibly supplying oxygen of the outside air to a plurality of places.
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