KR20040064040A - A vacuum dehydrating system for texture manufacturing - Google Patents

Abstract

PURPOSE: A vacuum dehydrating device for a fiber finishing machine is characterized by using a low capacitance motor to suck water, air and impurities contained in textile, separating the impurities, the water and the air easily, increasing productivity, reducing a production cost and maintaining quality of the textile uniformly in a post finishing. CONSTITUTION: A vacuum dehydrating device(30) for a fiber finishing machine comprises: a frame(32) containing a quadrangular airtight box on tower type and a holding legs(31) on a lower part; a water separator(40) which is set on an upper part of the frame(32), separating water and air sucked from textile; and an impurity separator(60) which is set on a lower part of the water separator(40), separating the separated water and impurities.

Description

Vacuum dehydrating system for textile processing machine

The present invention relates to a vacuum dewatering device for a textile processing machine, and more particularly, to be applied to a processing process such as a refining process or a washing process to remove foreign substances and water contained in the fabric during the refining and washing process so that the process can be easily performed. A vacuum dewatering apparatus for a fiber refiner is provided.

Vacuum dewatering device is applied to the fabric refining process or washing process to remove foreign substances contained in fabric refining and washing process to ensure the excellent refining and washing, while providing the ease of post-processing.

In the case of the vacuum dewatering device as described above, the suction device is used to remove and remove water (including water, as well as pharmaceuticals, such as preparation liquid, and is called water below) while removing foreign substances contained in the fabric by using the suction means. Various kinds of things have been developed and used, but a representative example is to separate foreign matter by vacuum suction and to separate air and water introduced together during the separation process.

Looking at such a typical vacuum dewatering apparatus as shown in Figure 1 as follows.

The vacuum dewatering device (1) is fixed to a large capacity motor (about 25 horsepower or more and 60 amps; 3) as a power source to the base (2) provided in the plate shape on one side, the motor (on the opposite side of the motor (3) Install a vacuum pump (4) that rotates to receive the power of 3).

The vacuum pump 4 has an inlet portion 5 and an outlet portion 6, and the inlet portion 5 is connected to a filter 7 so as to remove foreign substances contained in water and air sucked into the inlet portion 5. do.

The filter 7 is configured by connecting a suction pipe 9 and a connection pipe 10 in which a suction slot 8 is formed in a width direction of the fabric in a direction passing through the fabric.

In the prior art as described above, there is an inconvenience in that water is always filled in order to guide the vacuum pump to the vacuum state during the initial operation, and in the operation process, water and air introduced through the suction pipe are introduced into the vacuum pump through the filter. It is discharged to the outlet part.

However, when foreign matter contained in water and air is filtered by the filter, the filter is clogged and the suction force of the vacuum pump does not reach the suction pipe, which makes it difficult to inhale foreign matter.

In order to solve this problem, the filter is periodically cleaned to remove foreign matters from the filter.However, due to repeated cleaning, the efficiency of the work is reduced and the overall productivity is reduced due to the continuity of work and processes. Will be provided.

In particular, when comparing the initial state of the filter and the fabric just before cleaning, since the clean state of the fabric is not uniform, the whole fabric does not have uniformity in post-processing, and thus there are many problems in terms of overall quality. there was.

Therefore, the present invention was invented to solve the problems as described above, while using a low-capacity motor to continuously inhale the water and air contained in the fabric and foreign matter contained therein in a uniform state to facilitate the foreign matter, water and air. The main purpose is to contribute to productivity improvement and cost reduction by ensuring the continuity of work and process, and to keep the quality of the fabric uniformly in post processing.

1 is a simplified configuration diagram showing a vacuum dewatering device for a textile processing machine applied in the prior art.

Figure 2 is a block diagram showing a vacuum dewatering device for a fiber processing machine applied the technology of the present invention.

Figure 3 is a cross-sectional view of the separation portion that is the main portion of the vacuum dewatering device for the present invention textile processing machine.

Figure 4 is a perspective view showing a fractured state showing the extractor of the A portion of the vacuum dewatering device for the fiber processing machine shown in FIG.

5 is a perspective view showing a fractured state showing the foreign matter separator B portion of the vacuum dehydrator for the fiber processing machine shown in FIG.

6 is a front view of a partial cross-sectional view of the foreign matter separator of the vacuum dewatering device for the fiber processing machine shown in FIG.

* Description of the symbols used in the main parts of the drawings *

30; Vacuum Dewatering Device

40; Separator

42; suction

44; Separation drum

46,47,64,65; Through

48; Air separation pipe

50; guide

53; Shower nozzle

60; Foreign Material Separator

63; discharge pipe

68; Foreign substance separation drum

70; outlet

Hereinafter, with reference to the accompanying drawings will be described the configuration and operation of the present invention for achieving the above object.

Figure 2 is a block diagram showing a vacuum dewatering device for a fiber processing machine to which the technique of the present invention is applied, Figure 3 is a cross-sectional view of the water separation portion which is the main part of the vacuum dewatering device for a fiber processing machine of the present invention, Figure 4 is shown in Figure 3 3 is a perspective view showing a fractured state of extracting the water separator of the A portion of the vacuum dewatering device for the fiber processing machine, Figure 5 is a perspective view of a fractured state shown by extracting a foreign matter separator of the B portion of the vacuum dehydrator for the fiber processing machine shown in FIG. 6 is a front view of a partial cross-sectional view of the foreign matter separator of the vacuum dewatering apparatus for the fiber processing machine shown in FIG.

Vacuum dewatering system is to inhale water and air to remove foreign substances, and to separate and discharge air and water in order to remove the foreign substances generated during the refining and washing process of the fabric in order to improve post-processability. 30.

In the present invention, by improving the vacuum dewatering device 30 to be a continuous separation operation is made to increase the efficiency at a low cost while ensuring the uniformity of the fabric during post-processing.

Vacuum dewatering device 30 of the present invention for this purpose, having a support leg 31 at the lower end having a frame 32 for installing a substantially rectangular closed box in the form of a tower, the upper side of the frame 32 Install a separator 40 for separating the water and air sucked from the fabric and the foreign matter separator 60 for separating the water and foreign matter in the separated state of the base.

The separator 40 is a suction tube having a narrow suction slot 41 so as to be in close contact with the fabric 34 via the processing step 33 such as refining and washing water to suck foreign matter with water and air ( 42) on the upper side.

The front side of the suction pipe 42 entered into the separator 40 forms a discharge slot 43 that can naturally discharge the sucked water, air and foreign matter.

Below the suction pipe 42 is provided with a cylindrical radix separation drum 44 having an open portion 43, one side is open, the opening portion 43 is a guide 45 which is installed on one inner wall surface of the frame 32 ) And the other side is rotatable by the first driving motor 46 installed on the outer surface of the frame 32.

A large number of through holes (or mesh nets 46 and 47) are formed in the separation separator 44 to allow the water flowing from the suction pipe 42 to pass through, and the foreign matter to the outer wall of the separation separator 44 that rotates. Attached to move downward, the air is to be discharged through the air separation pipe 48 is charged through the opening 43 of the separation separator 44.

Air to be separated is introduced into the air separation tube 48 to form an air slot 49 at an inner lower end so as to block the inflow of water and foreign matter, and a hat-shaped guide on the upper side of the air separation tube 48 ( 50) to further prevent water and foreign matter from entering the air slot 49 directly.

The air separation tube 48 will be connected to the vacuum pump 52 which is operated by the motor 51 is installed on the outer side of the frame 32.

A shower nozzle 53 is further provided below the air separation pipe 48 to prevent foreign matters falling from the suction pipe 42 from being adsorbed on the separation separator 44, and the separation separator 44 ), A collecting tank 55 having a valve 54 is provided below.

The debris separator 60 includes a discharge pipe 63 having a valve 62 below the reservoir 61 provided to temporarily store water and debris separated from air in the water separator 40.

The discharge pipe (63) has a large number of through holes (64,65) and the foreign matter separation drum rotated by the second drive motor (67) installed on the outside of the frame 32 with the opening portion 66 on one side (68) Let's get inside.

Of course, the discharge pipe 63 has a roughly b-shape as shown in the figure to facilitate entry into the foreign matter separation drum 68, but may vary depending on the direction and shape of the discharge pipe 63 and the foreign matter separation drum 68. Naturally, the end of the discharge pipe (63) is further provided with an overflow box (69) to discharge the water and foreign matter to be separated into the foreign matter separation drum (68).

The foreign substance separation drum 68 is installed at an inclination angle so that foreign substances do not pour quickly so as to separate the discharged water and foreign substances more easily, and the opening of the foreign substance separation drum 68 (66) The end is provided with a foreign matter foreign matter discharge port 70 inclined downward to receive the foreign matter falling naturally from the foreign matter separation drum 68 to be discharged to the outside of the frame (32).

Below the foreign matter discharge port 70 is configured to include a water collecting tank 72 having a valve 71 so as to collect the water separated from the foreign matter and select whether or not to discharge.

The present invention as described above,

When the vacuum dewatering device 30 is operated, the motor 51 and the vacuum pump 52 operate to feed air and the fabric 34 together with water through the suction pipe 42 installed in the fabric processing process 33. The foreign matter is sucked in and is discharged through the discharge slot 41 of the suction pipe 42 connected to the upper side of the separator 40.

At this time, it is natural that the valve 54 of the water collecting tank 55 provided below the water separator 40 is closed so that there is no obstacle in the vacuum, and the storage tank 61 of the foreign matter separator 60 below. ) Valve 62 also remains closed.

As such, water and air introduced from the suction pipe 42 are poured into the separation separator 44 which is rotated by the first driving motor 46 and through the through holes 46 and 47 formed in the separation separator 44. Water is passed directly downward, foreign matter is moved downward by the rotation in the state attached to the outer wall surface of the separation separator 44.

Of course, the air is discharged to the vacuum pump 52 through the air slot 49 of the air separation tube 48 inserted into the separation separator 44, there may be a cold on the upper side of the air separation tube (48). The air slot 49 is formed below the air separation tube 48 to further separate the air while further forming the guide 50 to prevent the inflow of water and foreign substances.

When the air is separated as described above, the foreign matter attached to the outside of the separation drum 44 is not separated by the shower nozzle 53 further installed below the air separation pipe 48 so that the water and the foreign matter are lowered. It is stored in the sump (55).

As described above, when water and foreign matter separated from the air are collected in a predetermined amount (appropriate level) in the water collecting tank 55, the water is discharged to the storage tank 61 provided in the foreign material separator 60. At this time, the valve of the water collecting tank 55 Instantly open the outside air valve 100 together with 54 to discharge the water and foreign matter and then close the valve 54 and the outside air valve 100.

In the foreign substance separator 60 which received the water and foreign substances as described above, the foreign substance rotating in the inclined state by the second driving motor 67 through the discharge pipe 63 by immediately opening the valve 62 of the reservoir 61. It is discharged to the inside of the separation drum (68).

Of course, since the overflow box (69) is further provided at the end of the discharge pipe (63) to prevent water and foreign matter from being discharged to the foreign matter separation drum (68) at once, the water and foreign matter discharged through the discharge pipe (63). Only a certain amount of this overflow is discharged.

In the case of water and foreign substances discharged as described above, water is collected into the lower collecting tank 72 through the through holes 64 and 65 formed in the foreign substance separation drum 68, and the foreign substance is the inner wall surface of the foreign substance separation drum 68. Along the natural fall along the end of the opening 66 is gathered.

Then, the foreign matter is naturally discharged to the outside of the frame 32 through the foreign matter discharge port 70 that is inclined to the opening 66, and after the separation of the foreign matter and water is finished, close the valve 62 of the reservoir 61 to kick By entering the operation standby state and repeating this operation it is possible to easily remove the foreign matter contained in the fabric (34).

Of course, by checking the interior of the separator 40 and the foreign matter separator 60 through the see-through window (not shown) provided in the frame 32 to determine the working state, there is no cleaning or stopping during work uniform Has the advantage of being able to work continuously in one state.

The present invention as described above by using a low-capacity motor to continuously inhale the water and air contained in the fabric and the foreign matter contained in the uniform state to easily separate the foreign matter and water and air to ensure the continuity of work and processes This can contribute to productivity improvement and cost reduction, and can keep various fabric quality in post processing uniformly.

Claims (3)

In the vacuum dewatering device for separating the foreign matter and water and air by sucking the water and air generated during the refining and washing of the fabric in order to improve the post-processing; The vacuum dewatering device 30 includes a frame 32 having a support leg 31 at a lower end thereof, and having a rectangular sealed box in a tower type; A water separator 40 installed above the frame 32 to separate water and air sucked from the fabric; Installed below the water separator (40) is a vacuum dewatering device for a textile processing machine, characterized in that consisting of a foreign material separator 60 for separating water and foreign matter in the separated state. The method of claim 1; The water separator 40 is in close contact with the fabric 34 via the processing step 33 on the upper side and sucks water and air and foreign matter, and the suction slot 41 to discharge the sucked water and air and foreign matter. And a suction pipe 42 installed with the discharge slot 43; The opening 43 has one opening 43 below the suction pipe 42 and the opening 43 is maintained as a guide 45 of the inner surface of the frame 32 and the other side is rotated by the first driving motor 46. Cylindrical separator drum 44 that can be installed so that; Water and foreign matter flowing from the suction pipe 42 passes through the separation separator 44 and air is discharged through the air separation pipe 48 charged through the opening 43 of the separation separator 44. A large number of through holes 46 and 47 to be formed; An air slot 49 formed at an inner lower end portion of the air separation tube 48 to allow air to be separated to be introduced therein and to block water and foreign substances from entering; It is provided in the shape of a hat shade on the upper side of the air separation pipe 48 includes a guide (50) to block the water and foreign matter flows directly into the air slot (49); The air separation pipe (48) is connected to a vacuum pump (52) operated by a motor (51) installed outside the frame (32); A shower nozzle (53) provided below the air separation pipe (48) to prevent foreign substances that are dropped from being adsorbed onto the separation separator (44); Vacuum dewatering device for a textile processing machine comprising a water collecting tank (55) installed with a valve (54) to temporarily store water and foreign matter below the water separation drum (44). The method of claim 1; The foreign matter separator 60 has a reservoir 61 provided with a valve 62 below to temporarily store water and foreign matter separated from air in the water separator 40; A discharge pipe 63 connected to a lower side of the storage tank 61 and having an overflow box 69 at an end thereof for discharging the foreign matter and water in a fixed quantity; It has a large number of through holes (64, 65) and one side has an opening 66, while rotating by the second drive motor (67) installed on the outside of the frame 32 accommodates the discharge pipe (63) inside Foreign matter separation drum 68 and; The foreign matter separation drum 68 is inclined so as to have an inclination angle (α) such that foreign matters do not pour quickly so that water and foreign matters can be separated more easily; Opening 66 end of the foreign matter separation drum 68 includes a foreign matter foreign matter discharge port 70 which is inclined downward so as to be discharged to the outside of the frame 32 is separated from the water and naturally falling foreign matter; The dewatering device for a fiber processing machine, characterized in that it further comprises a water collecting tank (72) for collecting the water separated from the foreign matter below the foreign material discharge port (70).