KR20040051064A - Blade for Hot Saw - Google Patents

Blade for Hot Saw Download PDF

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Publication number
KR20040051064A
KR20040051064A KR1020020078898A KR20020078898A KR20040051064A KR 20040051064 A KR20040051064 A KR 20040051064A KR 1020020078898 A KR1020020078898 A KR 1020020078898A KR 20020078898 A KR20020078898 A KR 20020078898A KR 20040051064 A KR20040051064 A KR 20040051064A
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KR
South Korea
Prior art keywords
blade
saw blade
cutting
hot
billet
Prior art date
Application number
KR1020020078898A
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Korean (ko)
Inventor
김진근
이영민
Original Assignee
주식회사 포스코
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Application filed by 주식회사 포스코 filed Critical 주식회사 포스코
Priority to KR1020020078898A priority Critical patent/KR20040051064A/en
Publication of KR20040051064A publication Critical patent/KR20040051064A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/02Circular saw blades
    • B23D61/025Details of saw blade body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

PURPOSE: A hot saw blade is provided to prevent the generation of cut chips in cutting a billet and the formation of a crack in a blade. CONSTITUTION: A hot saw blade has a V-shaped recess in a saw blade(201) and many holes(202) radially formed on the body of a blade(200). The V-shaped recess is formed in the rotating direction of the blade. The V-shaped recess minimizes the contacting area of the blade and a billet(100). Since the contacting area is reduced, the cutting resistance is reduced and a cut chip is not produced. The holes of the blade suppresses the generation of crack, vibration and noise.

Description

핫 쏘우 블레이드{Blade for Hot Saw}Hot Saw Blade {Blade for Hot Saw}

본 발명은 연주 룸을 선재용 빌레트로 제조하는 강편공정에서 사상압연이 끝난 소재를 절단하여 빌레트로 만드는 핫 쏘우 머신의 핫 쏘우 블레이드에 관한 것으로서, 더욱 상세하게는 빌레트로 절단하는 과정에서 발생하는 절단설이 발생하지 않도록하고, 크랙의 발생을 방지하는 핫 쏘우 블레이드에 관한 것이다.The present invention relates to a hot-saw blade of a hot-saw machine that cuts the finished rolling in a steel slab process for manufacturing a performance room with a billet for wire rod, and more particularly, a cutting occurring during a billet-cutting process. It is related to a hot saw blade to prevent the generation of snow and to prevent the occurrence of cracks.

제철소의 선재공장에서 선재용 재료로 사용되는 빌레트(100)를 강편공장에서 제조하고 있는데 압연이 끝난 수십미터 길이의 빌레트를 핫 쏘우를 이용하여 적당한 길이(10.1m)로 절단하여 사용하고 있다. 이때 핫 쏘우 머신을 이용 빌레트의 윗면에서 길이 방향의 수직방향으로 이동하며 절단한다.Billet 100, which is used as a material for wire rods in a steel mill in a steel mill, is manufactured in a steel slab factory. A billet of several tens of meters in length is rolled and cut into a suitable length (10.1 m) using a hot saw. At this time, the hot saw machine is cut in the vertical direction of the longitudinal direction from the upper surface of the billet.

그러나 기존의 작업방법에서 절단에 사용하는 핫 소우 머신은 원형모양 고탄소강 철판에 단순히 날이 평평한 톱날(103)을 가공하여 열처리 후 모터를 이용하여 고속회전을 시키면서 빌레트(100)을 절단하였다.However, the hot sawing machine used for cutting in the conventional working method simply cut the billet 100 while processing a high-speed rotation using a motor after the heat treatment by simply processing the saw blade 103 flat on a circular high carbon steel sheet.

이때, 고속회전에 의한 회전력에 의해 빌레트가 절단되는 원리로서, 절삭저항에 의해 빌레트의 온도가 1000℃이상까지 올라가게 되어 톱날(103)이 쉽게 마모 되고, 톱날과 톱날 사이에 크랙(102)이 발생되며, 또한, 빌레트 모서리의 최종부분은 절단되지 않고 브레이드이 힘에 의해 밑으로 밀리게 되면서 도1에 도시된 바와 같이 절단설(104)이 발생된다. 이 빌레트(100)에 부착된 절단설(104)을 제거하지않고 후 공정인 선재공정에서 그대로 압연하면 절단설(104)은 선재 압연롤(미도시)에 부착되어 압연롤을 파손시키거나, 소재의 진행을 방해하여 압연중 소재가 압연라인을 이탈하는 대형사고를 일으킨다. 또한 절단설(104)은 선재 압연롤에 부착되었다가 압연중 선재제품에 달라 붙어 선재 표면흠을 발생시키고 있다. 또한, 절삭저항에 따른 부하로 톱날과 톱날 사이에 크랙 과다 발생으로 수명이 단축되는 단점이 있으며, 절단작업시 소음이 발생하여 작업환경을 악화시키는 등 많은 문제점이 있었다.At this time, the billet is cut by the rotational force by the high speed rotation, the temperature of the billet is raised to 1000 ℃ or more due to the cutting resistance, so that the saw blade 103 is easily worn, cracks 102 between the saw blade and the saw blade Also, the cutting edge 104 is generated as shown in FIG. 1 as the final portion of the billet edge is not cut and the braid is pushed down by force. If the cutting tongue 104 attached to the billet 100 is rolled as it is in the wire rod process, which is a later step, the cutting tongue 104 is attached to the wire rod rolling roll (not shown) to break the rolling roll, or Interfering with the process, the material during rolling causes a large accident to leave the rolling line. In addition, the cutting tongue 104 is attached to the wire rod rolling roll and sticks to the wire rod product during rolling to generate wire rod surface defects. In addition, there is a disadvantage in that the life is shortened by the occurrence of excessive cracks between the saw blade and the saw blade due to the load according to the cutting resistance, there was a lot of problems such as noise generated during the cutting operation worsens the working environment.

본 발명은 상기와 같은 문제점을 해결하기 위해 발명된 것으로서, 빌레트의 절단시 절단설이 발생하지 않고, 블레이드에 크랙이 발생하는 것을 방지할 수 있는 핫 쏘우 블레이트를 제공하는데 목적이 있다.The present invention has been invented to solve the above problems, an object of the present invention is to provide a hot saw blade that can prevent the generation of cracks in the blade without cutting the billet.

도1은 종래의 핫 쏘우 블레이드를 이용하여 빌레트 절단시 절단설이 발생하는 모습을 나타낸 도면.1 is a view showing a state in which cutting cutting occurs when cutting a billet using a conventional hot saw blade.

도2는 종래의 핫 쏘우 블레이드의 평면도.2 is a plan view of a conventional hot saw blade;

도3은 종래의 핫 쏘우 블레이드의 톱날의 상세도.3 is a detailed view of a saw blade of a conventional hot saw blade;

도4는 본 발명에 따른 핫 쏘우 블레이드의 평면도.4 is a plan view of a hot saw blade according to the present invention;

도5는 본 발명에 따른 핫 쏘우 블레이드의 톱날의 상세도.5 is a detailed view of a saw blade of a hot saw blade according to the present invention.

도6는 본 발명에 따른 핫 쏘우 블레이드의 작업 상태를 나타낸 도면.Figure 6 is a view showing the working state of the hot saw blade according to the present invention.

※ 도면의 주요 부호에 대한 설명 ※※ Explanation of main code of drawing ※

100 : 강편 빌레트 101 : 블레이드100: Billet Billet 101: Blade

102 : 크랙 103 : 톱날102: crack 103: saw blade

104 : 절단설 200 : 블레이드104: cutting blade 200: blade

201 : 톱날 202 : 홀201: saw blade 202: hole

상기와 같은 목적을 달성하기 위해 본 발명의 핫 쏘우 블레이드는 원형의 블레이드의 외주를 따라 다수의 톱날이 형성된 핫 쏘우 블레이드에 있어서, 상기 톱날에 블레이드가 회전하는 방향을 따라 V홈이 형성되는 것을 특징으로 한다.In order to achieve the above object, the hot saw blade of the present invention is a hot saw blade in which a plurality of saw blades are formed along the outer circumference of a circular blade, wherein the saw blade is formed along the direction in which the blade rotates on the saw blade. It is done.

여기서, 상기 V홈의 각도는 30도 내지 60도의 각도로 가공되는 것을 특징으로 한다.Here, the angle of the V-groove is characterized in that processed to an angle of 30 degrees to 60 degrees.

또한, 크랙과 진동을 방지하기 위해 상기 톱날에 인접한 부분에 블레이드의중심축에 대하여 환상으로 다수의 홀이 등간격으로 형성된 것을 특징으로 한다.In addition, in order to prevent cracking and vibration, a plurality of holes are formed at equal intervals in an annular shape with respect to the central axis of the blade in a portion adjacent to the saw blade.

이하 첨부된 도면을 이용하여 본 발명의 핫 쏘우 블레이드를 설명하면 다음과 같다.Hereinafter, the hot saw blade of the present invention will be described with reference to the accompanying drawings.

핫 쏘우 블레이드는 톱날(201)에 V홈이 형성되고, 블레이드(200) 몸체에 환상으로 다수의 홀(202)이 형성된다.The hot saw blade has a V groove formed in the saw blade 201, and a plurality of holes 202 are formed in the blade 200 in an annular shape.

핫 쏘우 블레이드의 외주에 형성된 각각의 톱날(201)에 블레이드(200)가 회전하는 방향으로 V홈을 형성한다. 톱날(201)에 V홈이 형성되어 있어서, 빌레트를 절단할 때 빌레트와 접촉하는 접촉면적을 최소화시켜서 절단설이 발생하지 않도록 하고, 절삭저항을 줄이도록 한다.Each saw blade 201 formed on the outer circumference of the hot saw blade forms a V groove in a direction in which the blade 200 rotates. Since the V-groove is formed in the saw blade 201, the contact area in contact with the billet is minimized when the billet is cut, so that cutting snow does not occur and the cutting resistance is reduced.

이때, V홈의 각도는 여러 가지의 경우가 있을 수있는데, 바람직하게는 30도 내지 60도의 각도를 갖도록 한다.At this time, the angle of the V groove may be a variety of cases, preferably to have an angle of 30 to 60 degrees.

또한, 블레이드(200)의 바깥쪽, 즉 톱날과 인접한 부분에 환상으로 다수의 홀(202)을 형성하여 절단작업으로 인한 크랙, 진동 및 소음의 발생을 억제하도록 한다.In addition, a plurality of holes 202 are annularly formed on the outer side of the blade 200, that is, the portion adjacent to the saw blade, so as to suppress the occurrence of cracks, vibrations, and noises due to cutting operations.

상기와 같은 구성을 갖는 본 발명의 핫 쏘우 블레이드는 다음과 같은 작용을 갖는다.Hot saw blade of the present invention having the configuration as described above has the following action.

톱날(201)에 V홈이 형성되면, 접촉면의 감소에 따라 절삭 저항이 감고되어 밀림현상이 줄어들게 되므로 절단설(104)이 발생하지 않게 된다. 밀림 현상이 줄어들게 되므로 단지 블레이드(200)의 외주에 형성된 톱날(201)의 회전력에 의해서만 빌레트(100)가 절단되므로 종래의 블레이드가 밀림 현상에 의해 절단설(104)이 발생했지만, 본 발명에 의한 블레이드는 절단설(104)이 발생하지 않는다.When the V-groove is formed in the saw blade 201, the cutting resistance is reduced in accordance with the reduction of the contact surface, thereby reducing the sliding phenomenon, so that the cutting tip 104 does not occur. Since the sliding phenomenon is reduced, the billet 100 is cut only by the rotational force of the saw blade 201 formed on the outer circumference of the blade 200, so that the conventional blades are cut by the sliding phenomenon. The blade 104 does not generate cutting edges 104.

이는 프리드리히의 절삭 저항식에 의해서도 뒷받침되는데, 하기의 절단 저항식에 따르면 절삭 저항은 단면적과 비례함을 알 수 있다.This is also supported by Friedrich's cutting resistance formula, and according to the following cutting resistance formula, it can be seen that the cutting resistance is proportional to the cross-sectional area.

Fc = ap×f×ksFc = ap × f × ks

(단, Fc : 절삭저항(kgf), ap : 절삭깊이(mm), f : 스트로크(mm), ks 비절삭저항(kgf/㎟)(Fc: cutting resistance (kgf), ap: cutting depth (mm), f: stroke (mm), ks specific cutting resistance (kgf / mm2)

여기서, 절삭깊이와 스트로크의 곱은 단면적이므로, 절삭 저항은 단면적과 비례한다.Here, since the product of the cutting depth and the stroke is the cross-sectional area, the cutting resistance is proportional to the cross-sectional area.

V홈의 각도를 달리한 본 발명에 따른 핫 쏘우 블레이드를 이용하여 강편공장에서 적용하면 다음과 같은 결과를 얻을 수 있다.When applied in the steel slab factory using the hot saw blade according to the present invention, the angle of the V groove can be obtained as follows.

구분division 톱날형태Saw blade shape 각도Angle 절단횟수Cutting frequency 절단설 발생수Truncated snow 절단설 발생율(%)Breaking snow occurrence rate (%) 종래기술Prior art -- 없음none 5050 4545 9090 본 발명The present invention VV 9090 5050 2525 5050 7575 5050 2020 4040 6060 5050 22 44 4545 5050 1One 22 3030 5050 33 66 1515 5050 2020 4040

상기 표에서 알 수 있듯이 톱날(201)에 V홈이 형성되면, 절단설(104)의 발생이 현저히 줄어듬을 알 수 있고, 특히 30도 내지 60도로 V홈을 가공하면 절단설(104)이 거의 발생하지 않음을 알 수 있다.As can be seen from the table, when the V-groove is formed in the saw blade 201, it can be seen that the occurrence of the cutting groove 104 is significantly reduced, and particularly, when the V-groove is processed at 30 to 60 degrees, the cutting groove 104 is almost It can be seen that it does not occur.

상기와 같은 구성과 작용을 갖는 본 발명의 핫 쏘우 블레이드는 다음과 같은 효과를 기대할 수 있다.Hot saw blade of the present invention having the configuration and action as described above can be expected the following effects.

강편 제조공정에서 선재용 빌레트를 절단설을 발생시키지 않으면서 절단할 수 있어서, 후공정에서의 문제점을 방지할 수 있으며, 또한 톱날과 톱날 사이의 크랙 및 진동을 감소하여 수명향상 및 소음감소에도 효과가 있다.In the steel sheet manufacturing process, the wire billet can be cut without generating cutting snow, thereby preventing problems in the subsequent process, and also reducing the cracks and vibrations between the saw blade and the saw blade, thereby improving the life and reducing the noise. There is.

Claims (3)

원형의 블레이드의 외주를 따라 다수의 톱날이 형성된 핫 쏘우 블레이드에 있어서,In the hot saw blade formed with a plurality of saw blades along the outer circumference of the circular blade, 상기 톱날(201)에 블레이드(200)가 회전하는 방향을 따라 V홈이 형성되는 것을 특징으로 하는 핫 쏘우 블레이드.Hot saw blade, characterized in that the V groove is formed in the saw blade 201 along the direction in which the blade 200 rotates. 제1항에 있어서,The method of claim 1, 상기 V홈의 각도는 30도 내지 60도의 각도로 가공되는 것을 특징으로 하는 핫 쏘우 블레이드.Hot-saw blades, characterized in that the angle of the V groove is processed at an angle of 30 to 60 degrees. 제1항에 있어서,The method of claim 1, 크랙과 진동을 방지하기 위해 상기 톱날(201)에 인접한 부분에 블레이드(200)의 중심축에 대하여 환상으로 다수의 홀(202)이 등간격으로 형성된 것을 특징으로 하는 핫 쏘우 블레이드.Hot saw blade, characterized in that a plurality of holes 202 are formed at equal intervals in an annular shape with respect to the central axis of the blade 200 in the portion adjacent to the saw blade 201 to prevent cracks and vibration.
KR1020020078898A 2002-12-11 2002-12-11 Blade for Hot Saw KR20040051064A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160121960A (en) * 2015-04-13 2016-10-21 유지석 Discoid blade
US10632552B2 (en) 2015-06-15 2020-04-28 Shinhan Diamond Ind. Co., Ltd. Saw blade having noise and stress-reduction structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160121960A (en) * 2015-04-13 2016-10-21 유지석 Discoid blade
US10632552B2 (en) 2015-06-15 2020-04-28 Shinhan Diamond Ind. Co., Ltd. Saw blade having noise and stress-reduction structure

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