KR20040040021A - An inflatable two-layer fabric - Google Patents

An inflatable two-layer fabric Download PDF

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Publication number
KR20040040021A
KR20040040021A KR1020020068307A KR20020068307A KR20040040021A KR 20040040021 A KR20040040021 A KR 20040040021A KR 1020020068307 A KR1020020068307 A KR 1020020068307A KR 20020068307 A KR20020068307 A KR 20020068307A KR 20040040021 A KR20040040021 A KR 20040040021A
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KR
South Korea
Prior art keywords
weave
fabric
double
air
rib
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KR1020020068307A
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Korean (ko)
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KR100853117B1 (en
Inventor
박양수
김광오
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주식회사 코오롱
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Priority to KR1020020068307A priority Critical patent/KR100853117B1/en
Publication of KR20040040021A publication Critical patent/KR20040040021A/en
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Publication of KR100853117B1 publication Critical patent/KR100853117B1/en

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/02Inflatable articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/235Inflatable members characterised by their material
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • D03D11/02Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/693Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23Inflatable members
    • B60R21/235Inflatable members characterised by their material
    • B60R2021/23504Inflatable members characterised by their material characterised by material
    • B60R2021/23509Fabric
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/12Vehicles
    • D10B2505/124Air bags

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Air Bags (AREA)
  • Woven Fabrics (AREA)

Abstract

PURPOSE: Provided is a double cloth with an air bulkiness, which simplifies processing steps, reduces production cost, and is well adapted for use in making car air bags while maximally preventing the air leakage. CONSTITUTION: A double cloth with an air bulkiness has a layer-separated portion(A) with two plain weaves, and a stitched portion(B) where the plain weaves are stitched with each other. With the stitched portion, a 2/2 warp rib weave proceeds between 2/2 basket weaves in the warp direction, and a 2/2 weft rib weave proceeds between the 2/2 basket weaves in the weft direction. A 1/1 plain weave is placed at the location where the warp rib weave and the weft rib weave meet.

Description

공기부품성을 갖는 이중직물 { An inflatable two-layer fabric }Double fabric with air component {An inflatable two-layer fabric}

본 발명은 공기부품성을 갖는 이중직물에 관한 것이다.The present invention relates to a double fabric having air component properties.

보다 구체적으로 본 발명은 공기 등과 같은 기체에 의해 부풀어지는 성질(이하 " 공기부품성"이라고 한다)을 갖고 있어서 차량용 에어백, 구명용 조끼 등의 제조에 유용한 이중직물에 관한 것이다.More specifically, the present invention relates to a double fabric useful in the manufacture of vehicle airbags, life vests, etc., having the property of being inflated by a gas such as air (hereinafter referred to as "air part property").

차량용 에어백 등과 같이 공기부품성을 갖는 제품을 제조하는 방법은 크게 (ⅰ) 두개의 직물을 봉제, 융착 또는 접착하여 사용하는 방법과, (ⅱ) 두개층의 직물이 접결점에 의해 부분적으로 접결되어 있는 이중직물을 사용하는 방법으로 구분된다.The method of manufacturing a product having air component properties such as a vehicle air bag is largely (i) a method of sewing, fusion or bonding of two fabrics, and (ii) the two layers of fabric are partially joined by a connection point. It is divided into methods using double fabrics.

두개의 직물을 봉제하거나, 열 또는 초음파 처리로 융착하거나, 접착제로 접착하여 공기부품성 제품을 제조하는 방법은 봉제공정, 융착공정 또는 접착공정이 필요하여 공정이 복잡해지고 제조원가도 상승하게 되는 문제가 발생 하였다.The method of manufacturing the air-part products by sewing two fabrics, fusing them by heat or ultrasonication, or bonding them with an adhesive requires a sewing process, a fusion process, or an adhesive process, which makes the process complicated and increases the manufacturing cost. Occurred.

이와 같은 문제점을 해결하기 위하여 공기부품성을 갖는 이중직물을 사용하여 에어백 등과 같은 공기부품성 제품을 제조하는 방법도 시도되고 있다.In order to solve this problem, a method of manufacturing an air part product such as an air bag using a double fabric having air part properties has also been attempted.

공기부품성을 갖는 이중직물에 관한 종래 기술로서는 미국특허 제 6,220,309호에서는 접결부분의 조직이 2/2 바스켓직이고 층분리부분의 조직이 평직인 이중직물을 제안하고 있고, 미국특허 제 5,098,125호 및 동 제 5,011,183호에서는 접결부분의 조직이 (2/2 바스켓직 또는 3/3 바스켓직) + (1/2 트윌직 또는 1/3 트윌직) + (5매 주자직) 이고, 층분리 부분의 조직이 평직인 이중직물을 제안하고 있고, 미국특허 제 5,603,647호에서는 접결부분의 조직이 평직, 바스켓직 또는 트윌직인 이중직물을 제안하고 있다.As a related art for double fabrics having pneumatic properties, U.S. Patent No. 6,220,309 proposes a double fabric in which the texture of the joining portion is 2/2 basket weave and the structure of the layer separation portion is plain weave. In No. 5,011,183, the structure of the seam is (2/2 basket or 3/3 basket) + (1/2 twill or 1/3 twill) + (5 runners), and A double woven fabric with a plain weave is proposed, and US Pat. No. 5,603,647 proposes a double woven fabric with a plain weave, a basket weave or a twill weave.

이하, 본 발명에 있어서 층분리 부분이란 이중직물 중에서 공기 등에 의해 부풀어질 수 있도록 2개의 직물층(상층 및 하층)이 서로 분리되어 있는 부분을 의미하고, 접결부분이란 분리된 2개의 직물층을 서로 접결시키는 부분을 의미한다.Hereinafter, in the present invention, the layer separating portion means a portion in which two fabric layers (upper layer and lower layer) are separated from each other so as to be inflated by air or the like in the double fabric, and the connecting portion refers to two separated fabric layers. It means the part to be joined.

그러나, 상기의 종래 이중직물들은 접결부분의 조직으로 3/3 바스켓직이나 2/2 바스켓직을 주로 사용하기 때문에 층분리 부분이 공기에 의해 팽창될 때 접결부분에서 공기의 유출 현상이 발생되어 공기통기성이 높아지는 문제가 발생 되었다.However, since the conventional double fabrics mainly use 3/3 basket weave or 2/2 basket weave as the texture of the seam, air leakage occurs at the seam when the layer separation portion is inflated by air. The problem of increased ventilation.

한편, 접결부분의 조직 전체를 1/1 평직으로 한 이중직물로 제안되었으나, 이 경우 접결부분에서의 원사 당김 현상이 극심해져 제직이 매우 곤란한 문제가 있었다.On the other hand, it was proposed as a double-woven fabric with the entire structure of the connection part of 1/1 plain weave, in this case, the yarn pulling phenomenon in the connection part is severe, there was a problem that weaving is very difficult.

본 발명의 목적은 상기 종래 문제점들을 해소할 수 있도록 접결부분의 접결력이 단단하여 공기에 의한 팽창시 공기유출 현상을 최대한 억제할 수 있고, 에어백 등과 같은 최종제품 제조시 제조공정도 간소화 할 수 있는 공기부품성을 갖는 이중직물을 제조하기 위한 것이다.The object of the present invention is to tighten the tightening force of the fastening portion to solve the conventional problems can be suppressed the air leakage phenomenon when expanding by air as much as possible, and can also simplify the manufacturing process when manufacturing the final product, such as air bags It is for producing a double fabric having air component properties.

본 발명은 에어백 등과 같은 충격완충용 최종제품을 제조시에 제조공정을 간소화하고 제조원가도 낮출 수 있는 공기부품성을 갖는 이중직물을 제공하고자 한다. 또한 본 발명은 접결부분의 접결력이 단단하여 공기에 의해 층분리부분이팽창될 경우 공기유출 현상을 최대한 억제할 수 있는 공기부품성을 갖는 이중직물을 제공하고자 한다.The present invention is to provide a double fabric having air component properties that can simplify the manufacturing process and lower the manufacturing cost at the time of manufacturing a shock-absorbing final product, such as air bags. In another aspect, the present invention is to provide a double fabric having air component properties that can tightly suppress the air leakage phenomenon when the layer separation portion is expanded by the air harden the fastening portion.

도 1은 본 발명의 이중직물 중 층분리부분의 1완전조직도1 is a complete organizational diagram of the layer separation portion of the double fabric of the present invention

도 2는 도 1을 확장한 조직도2 is an organization diagram extending from FIG. 1

도 3은 본 발명의 이중직물중 접결부분의 1완전조직도(불규칙 바스켓직)Figure 3 is a complete organization chart (irregular basket weave) of the joint portion of the double fabric of the present invention

도 4는 2/2 바스켓직의 1완전조직도Figure 4 is a complete organization chart of 2/2 basket weaving

도 5(a)는 2/2 경리브직의 1완전조직도Figure 5 (a) is a complete organization chart of 2/2 rigid rib

도 5(b)는 2/2 위리브직의 1완전조직도Figure 5 (b) is a complete organization chart of 2/2 weave rib

도 6 및 도 7은 본 발명 이중직물 패턴 구성을 나타내는 조직도6 and 7 is a tissue diagram showing the present invention double fabric pattern configuration

도 8은 본 발명 이중직물의 단면도8 is a cross-sectional view of the present invention double fabric

도 9는 본 발명 이중직물이 공기에 의해 부풀어진 단면 상태도Figure 9 is a cross-sectional state of the present invention double fabric inflated by air

※ 도면 중 주요부분에 대한 부호설명※ Explanation of code of main part of drawing

1 : 바스켓직 부분 2 : 위리브직 직물1: basket weaving part 2: weave fabric

3 : 경리브직 부분 4 : 평직 부분3: hard rib portion 4: plain weave portion

이와 같은 과제를 달성하기 위하여 본 발명의 공기부품성을 갖는 이중직물은, 서로 분리된 2개의 직물층으로 이루어진 층분리부분(A)과 상기 직물층들을 접결하는 접결부분(B)을 포함하여 공기부품성을 갖는 이중직물에 있어서, 상기 층분리부분(A)의 조직이 분리된 2개의 평직층을 형성하는 도 1의 이중직이고, 상기 접결부분(B)의 조직이 2/2 바스켓직 사이에 경사방향으로 2/2 경리브직이 위사방향으로는 2/2 위리브직이 배열되어 있고 경리브직과 위리브직이 만나는 지점에는 1/1 평직이 배열되어있는 도 3의 불규칙 바스켓직인 것을 특징으로 한다.In order to achieve the above object, the double fabric having the air component of the present invention includes an air separating part (A) consisting of two fabric layers separated from each other and a joining portion (B) for joining the fabric layers. In a double fabric having a component, the structure of the layer separating portion (A) is the double weave of FIG. 1 forming two flat weave layers, and the structure of the joining portion (B) is between 2/2 basket weaving. It is an irregular basket weave of FIG. 3 in which 2/2 light rib weaves are inclined direction and 2/2 weave ribs are arranged in weft direction and 1/1 plain weave is arranged at the point where the light rib weave and weave ribs meet. do.

이하, 본 발명을 첨부된 도면 등을 통하여 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

먼저, 본 발명의 이중직물은 공기주입시 팽창될 수 있도록 서로 분리된 2개의 직물층으로 이루어진 층분리부분(A)과 서로 분리된 상기 2개의 직물층들을 접결시켜주는 접결부분(B)을 포함한다.First, the double fabric of the present invention includes a layer separating portion (A) consisting of two fabric layers separated from each other so as to expand upon air injection, and a connecting portion (B) for joining the two fabric layers separated from each other. do.

본 발명의 층분리부분(A)의 조직은 도 1과 같이 분리된 2개의 평직층을 형성하는 이중직 이다.The structure of the layer separation portion (A) of the present invention is a double weave forming two plain weave layers separated as shown in FIG.

한편, 본 발명의 접결부분(B)은 도 4와 같은 2/2 바스켓직 사이에 경사방향으로는 도 5 (a)와 같은 2/2 경리브직이 배열되어 있고 위사방향으로는 도 5(b)와 같은 2/2 위리브직이 배열되어 있으며, 상기 경리브직과 위리브직이 만나는 지점에는 1/1 평직이 배열되어 있는 도 3의 불규칙 바스켓직으로 이루어 진다.On the other hand, the connection portion (B) of the present invention is arranged between the 2/2 basket weave as shown in Fig. 4 in the inclined direction 2/2 rigid rib as shown in Fig. 5 (a) and in the weft direction as shown in Fig. 5 (b) 2/2 weave ribs are arranged as, the point where the light ribs and weave ribs meet is made of an irregular basket weave of FIG.

다시말해 접결부분(B)은 2/2 바스켓직, 2/2 경리브직, 2/2 위리브직 및 1/2 평직으로 구성되며, 이들은 바스켓직-리브직 순과 리브직-평직 순으로 반복 된다.In other words, the seam (B) consists of 2/2 basket weaves, 2/2 hard rib weaves, 2/2 weave ribs and 1/2 plain weave, which is repeated in the order of basket weaves and rib weaves. do.

또한, 본 발명의 접결부분은 도 6과 같이 8개 이상의 경사와 위사로 구성된 폭을 가질 수도 있고, 도 7과 같이 최소 4개의 경사와 위사로 구성된 폭을 가질 수도 있다. 그러나, 접결부분의 견고함을 위해서는 8개 이상의 경사 및 위사로 구성된 폭을 갖는 것이 바람직 하다.In addition, the connection part of the present invention may have a width composed of eight or more warp and weft yarns as shown in FIG. 6, or may have a width composed of at least four warp yarns and weft yarns as shown in FIG. However, it is desirable to have a width composed of eight or more warp and weft yarns for the firmness of the joint.

이와같이 본 발명에서는 접결부분(B)의 조직으로 경사방향과 위사방향 모두 동일한 경로의 길이를 갖는 2/2 바스켓직, 2/2 경리브직, 2/2 위리브직 및 1/1 평직을 적절히 배열하므로서 접결부의 접결력을 높혀 공기팽창시 공기의 유출을 최대한 억제함을 특징으로 한다.Thus, in the present invention, the structure of the connection part (B) is properly arranged 2/2 basket weave, 2/2 rigid rib, 2/2 weave rib and 1/1 plain weave having the same path length in both the inclined direction and the weft direction. Therefore, it is characterized in that to increase the cohesion of the fastening portion to suppress the outflow of air at the time of expansion.

본 발명에서 접결부분이라 함은 층분리부분(A)의 분리된 두개의 직물층에 있어서, 상단층의 경사가 하단층의 위사와 조직점을 형성하거나, 상단층의 위사가 하단층의 경사와 조직점을 형성하여 두개의 직물층이 하나의 층을 형성하도록 만들어진 조직점, 조직선 또는 조직면을 의미한다.In the present invention, the joining portion refers to two separate fabric layers of the layer separation part (A), wherein the inclination of the top layer forms the weft and tissue points of the bottom layer, or the weft of the top layer is inclined with the bottom layer. Tissue points, tissue lines or tissue surfaces are formed to form tissue points so that two fabric layers form one layer.

또한 조직점이란 경사와 위사가 위아래로 서로 교차되어 직물을 구성하는 부위를 의미한다.In addition, the tissue point refers to the area where the warp and weft cross each other up and down to form a fabric.

본 발명의 이중직물에는 공기통기성을 낮추기 위해 실리콘 고무가 코팅될 수도 있다.The double fabric of the present invention may be coated with silicone rubber to lower air breathability.

이상에서 설명한 본 발명의 공기부품성을 갖는 이중직물은 팽창시 공기유출을 최대한 억제할 수 있어서 차량용 에어백, 구명용조끼, 충격완충용 제품 등에 유용하다. 아울러, 본 발명의 이중직물은 봉제가 불필요하여 최종제품의 제조공정을 간소화 할 수 있어서 제조원가도 저렴하게 할 수 있다.The double fabric having the air component of the present invention described above can suppress the air leakage during inflation as much as possible, so it is useful for vehicle airbags, life jackets, shock absorbing products and the like. In addition, the double fabric of the present invention is not required to sew to simplify the manufacturing process of the final product can be made cheap manufacturing costs.

본 발명에 있어서, 접결부위의 단위길이당 공기배출량(ℓ/분·cm)은 공기압력을 조절하는 레규레이터, 유량계 및 압력계가 부착된 측정장치로 측정한다. 구체적으로 2.5KPa 압력의 공기를 재단된 이중직물의 층분리부분으로 주입시켜 재단된 이중직물이 완전히 부풀려지게 한 다음, 단위시간(1분) 당 재단된 이중직물을 빠져나가는 전체 공기량을 ℓ단위로 측정한 후, 이를 재단된 이중직물의 전체 접결길이(cm)로 나누어 접결부위의 단위길이당 공기배출량을 구한다.In the present invention, the air discharge amount (l / min · cm) per unit length of the connection part is measured by a measuring device equipped with a regulator, a flow meter, and a pressure gauge for adjusting the air pressure. Specifically, the air of 2.5 KPa pressure is injected into the cut layers of the cut double fabric to completely inflate the cut double fabric, and then the total amount of air that exits the cut double fabric per unit time (1 minute) in l units. After the measurement, divide it by the total stitching length (cm) of the cut double fabric to find the air emissions per unit length of the joint.

이하, 실시예 및 비교실시예를 통하여 본 발명을 더욱 구체적으로 살펴본다. 그러나 본 발명은 하기 실시예에만 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. However, the present invention is not limited only to the following examples.

실시예 1Example 1

426 데니어의 폴리아미드 멀티필라멘트를 경사 및 위사로 사용하여 자카드 직기에서 접결부분의 조직이 도 3의 불규칙 바스켓직 이고, 층분리 부분의 조직이 분리된 2개의 평직층을 형성하는 도 1의 이중직이며, 경사밀도가 53본/인치 이고 위사밀도가 53본/인치인 이중직물을 제직한다. 이때, 직물의 패턴은 도 6과 같이 구성 하였다. 계속해서, 제직된 이중직물의 양면에 실리콘고무를 코팅(코팅량: 100g/㎠)한 다음, 이를 재단하여 접결부위의 단위길이당 공기배출량을 측정한다. 측정된 접결부위의 단위길이당 공기배출량은 0.6ℓ/분·cm 이다.426 denier polyamide multifilament is used as warp and weft yarns in the jacquard loom is the irregular basket weave of Fig. 3, the double weave of Fig. Weaving double weave with 53 yarns / inch of warp density and 53 yarns / inch of weft density. At this time, the pattern of the fabric was configured as shown in FIG. Subsequently, silicone rubber is coated on both surfaces of the woven double fabric (coating amount: 100 g / cm 2), and then cut to measure the amount of air discharged per unit length of the joint portion. The measured air emissions per unit length of the seam are 0.6 l / min · cm.

실시예 2Example 2

315 데니어의 폴리아미드 멀티필라멘트를 경사 및 위사로 사용하여 자카드 직기에서 접결부분의 조직이 도 3의 불규칙 바스켓직 이고, 층분리 부분의 조직이 분리된 2개의 평직층을 형성하는 도 1의 이중직이며, 경사밀도가 60본/인치 이고 위사밀도가 60본/인치인 이중직물을 제직한다. 이때, 직물의 패턴은 도 6과 같이 구성 하였다. 계속해서, 제직된 이중직물의 양면에 실리콘고무를 코팅(코팅량: 100g/㎠)한 다음, 이를 재단하여 접결부위의 단위길이당 공기배출량을 측정한다. 측정된 접결부위의 단위길이당 공기배출량은 0.7ℓ/분·cm 이다.315 denier polyamide multifilament is used as warp and weft yarns in the jacquard loom is the irregular basket weave of Fig. 3, the double weave of Fig. Weaving double woven fabric with warp density of 60 bones / inch and weft density of 60 bones / inch. At this time, the pattern of the fabric was configured as shown in FIG. Subsequently, silicone rubber is coated on both surfaces of the woven double fabric (coating amount: 100 g / cm 2), and then cut to measure the amount of air discharged per unit length of the joint portion. The air emissions per unit length of the measured joints were 0.7 l / min · cm.

비교실시예 1Comparative Example 1

426 데니어의 폴리아미드 멀티필라멘트를 경사 및 위사로 사용하여 자카드 직기에서 접결부분의 조직이 2/2 바스켓직이고, 층분리 부분의 조직이 평직이며, 경사밀도가 53본/인치 이고 위사밀도가 53본/인치인 이중직물을 제직한다. 계속해서, 제직된 이중직물의 양면에 실리콘고무를 코팅(코팅량: 100g/㎠)한 다음, 이를 재단하여 접결부위의 단위길이당 공기배출량을 측정한다. 측정된 접결부위의 단위길이당 공기배출량은 0.85ℓ/분·cm 이다.Using 426 denier polyamide multifilament as warp and weft yarns, the jacquard loom has 2/2 basket weaves, the layered weaves have plain weaves, and the warp density is 53 bones / inch and the weft density is 53 Weaving double / woven fabrics. Subsequently, silicone rubber is coated on both surfaces of the woven double fabric (coating amount: 100 g / cm 2), and then cut to measure the amount of air discharged per unit length of the joint portion. The air emissions per unit length of the measured joints were 0.85 l / min · cm.

본 발명은 에어백 등과 같은 충격완충용 제품 제조시 제조공정을 간소화시킬 수 있고, 제조원가도 저렴하게 할 수 있다. 또한 본 발명은 공기에 의해 층분리 부분이 팽창될 경우 공기유출 현상을 최대한 억제할 수 있다. 따라서, 본 발명은 에어백, 구명용조끼, 충격완충용 제품 등의 제조에 유용하다.The present invention can simplify the manufacturing process when manufacturing a shock-absorbing product, such as an air bag, it can be made cheap manufacturing cost. In addition, the present invention can minimize the air leakage phenomenon when the delamination portion is expanded by air. Therefore, the present invention is useful for the production of airbags, life jackets, shock absorbing products and the like.

Claims (5)

서로 분리된 2개의 직물층으로 이루어진 층분리부분(A)과 상기 직물층들을 접결하는 접결부분(B)을 포함하여 공기부품성을 갖는 이중직물에 있어서, 상기 층분리부분(A)의 조직이 분리된 2개의 평직층을 형성하는 도 1의 이중직이고, 상기 접결부분(B)의 조직이 2/2 바스켓직 사이에 경사방향으로 2/2 경리브직이 위사방향으로는 2/2 위리브직이 배열되어 있고 경리브직과 위리브직이 만나는 지점에는 1/1 평직이 배열되어있는 도 3의 불규칙 바스켓직인 것을 특징으로 하는 공기부품성을 갖는 이중직물.In a double fabric having air component properties including a layer separating portion (A) consisting of two fabric layers separated from each other and a connecting portion (B) joining the fabric layers, the structure of the layer separating portion (A) is The double weave of Fig. 1 forming two separate plain weave layers, wherein the texture of the fastening portion B is a 2/2 rigid rib in the warp direction between the 2/2 basket weave and the 2/2 weave rib in the weft direction. This arrangement is a double fabric having air component characteristics, characterized in that the irregular basket weave of Fig. 3 is arranged in a 1/1 plain weave at the point where the light rib weave and weave rib. 1항에 있어서, 경리브직과 위리브직이 경사 또는 위사방향으로 4올 이상의 폭을 갖는 것을 특징으로 하는 공기부품성을 갖는 이중직물.The double-woven fabric having air component characteristics according to claim 1, wherein the hard rib weave and the weave rib have a width of four or more in the warp or weft direction. 1항에 있어서, 변형 바스켓직의 1완전조직이 8개의 경사 및 위사로 구성되는 것을 특징으로 하는 공기부품성을 갖는 이중직물.The double fabric having air component properties according to claim 1, wherein one complete structure of the deforming basket weave is composed of eight warp and weft yarns. 1항에 있어서, 직물 상에 실리콘 고무가 코팅되어 있는 것을 특징으로 하는 공기부품성을 갖는 이중직물.2. The double fabric of claim 1, wherein the silicone rubber is coated on the fabric. 1항의 이중직물로 제조된 차량용 에어백.Vehicle air bags made of the double fabric of paragraph 1.
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WO2007043717A1 (en) * 2005-10-07 2007-04-19 Kolon Ind. Inc. Inflatable two-layer fabrics by gas
KR100756016B1 (en) * 2006-03-28 2007-09-07 주식회사 코오롱 An inflatable fabrics
WO2009084873A3 (en) * 2007-12-28 2009-08-27 Kolon Industries, Inc. An inflatable fabrics and an air-bag
KR101350986B1 (en) * 2007-12-28 2014-01-14 코오롱인더스트리 주식회사 An inflatable fabrics and an air-bag
KR101352328B1 (en) * 2007-12-28 2014-01-15 코오롱인더스트리 주식회사 An inflatable fabrics, an air-bag, and a process for preparing the air-bag
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WO2007043717A1 (en) * 2005-10-07 2007-04-19 Kolon Ind. Inc. Inflatable two-layer fabrics by gas
US7681602B2 (en) 2005-10-07 2010-03-23 Kolon Industries, Inc. Inflatable two-layer fabrics by gas
CN101283130B (en) * 2005-10-07 2012-11-14 可隆株式会社 Two-layer fabric capable of being air-filled with air
KR100756016B1 (en) * 2006-03-28 2007-09-07 주식회사 코오롱 An inflatable fabrics
WO2009084873A3 (en) * 2007-12-28 2009-08-27 Kolon Industries, Inc. An inflatable fabrics and an air-bag
CN101861417B (en) * 2007-12-28 2013-04-24 可隆株式会社 An inflatable fabrics and an air-bag
KR101350986B1 (en) * 2007-12-28 2014-01-14 코오롱인더스트리 주식회사 An inflatable fabrics and an air-bag
KR101352328B1 (en) * 2007-12-28 2014-01-15 코오롱인더스트리 주식회사 An inflatable fabrics, an air-bag, and a process for preparing the air-bag
KR20170023443A (en) 2015-08-24 2017-03-06 권성열 TwoLayer Fabric Having Crossed Binding Yarns And The Method Of Producing Thereof

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