KR20040030755A - Process for preparing preprocessed honeycomb composte panel continuously - Google Patents
Process for preparing preprocessed honeycomb composte panel continuously Download PDFInfo
- Publication number
- KR20040030755A KR20040030755A KR1020040012929A KR20040012929A KR20040030755A KR 20040030755 A KR20040030755 A KR 20040030755A KR 1020040012929 A KR1020040012929 A KR 1020040012929A KR 20040012929 A KR20040012929 A KR 20040012929A KR 20040030755 A KR20040030755 A KR 20040030755A
- Authority
- KR
- South Korea
- Prior art keywords
- composite panel
- honeycomb
- honeycomb composite
- hot melt
- melt film
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
- E06B9/08—Roll-type closures
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/56—Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
- E06B9/58—Guiding devices
- E06B2009/587—Mounting of guiding devices to supporting structure
Abstract
Description
본 발명은 4각 절곡상자내에 핫멜트 필름과 하니콤 코어, 핫멜트 필름 및 하부평판을 차례로 적층한 적층물 다수개를 연속적으로 가열오븐과 롤러프레스에 통과시켜 단시간에 예비 가공된 하니콤 복합 판넬을 연속적으로 제조하는 방법에 관한 것이다.According to the present invention, a plurality of laminates in which a hot melt film, a honeycomb core, a hot melt film, and a bottom plate are sequentially stacked in a quadrangular bending box are continuously passed through a heating oven and a roller press to continuously process a honeycomb composite panel preliminarily processed in a short time. It relates to a method of manufacturing.
일반적으로 상하부 평판(10)(10')과 중앙의 하니콤 코어(40) 사이에 핫멜트 필름(20)(20')을 개제시켜 하니콤 복합 판넬을 제조하는 방법은, 도2에 도시된 바와같이, 상하부 평판(10)(10')과 중앙의 하니콤 코어(40) 및 그 상하의 핫멜트 필름(20)(20')을 동일 크기와 모양으로 수동에 의해 일일이 절단한 다음 그것들을 적층하여 핫프레스에 넣고 열압착하여 하니콤 복합 판넬을 성형하거나, 또는 도3에 도시된 박스형 하니콤 판넬의 제조방법에서와 같이, 하니콤 복합 판넬 제조용 소재인 상하평판(10)(10')중 어느 한면의 평판(10)의 사방을 일정 크기로 절곡하여 4각 절곡상자(30)를 만든다음 그 상자내에 상부 핫멜트 필름(20), 하니콤 코어(40), 하부 핫멜트 필름(20') 및 하부평판(10')을 상기 절곡상자(30)의 내면크기로 절단하여 차례로 그 절곡상자에 내장시켜 고정한 적층물(50)을 핫프레스에 삽입하여 열압착에 의해 하니콤 복합판넬을 제조하는 방법이 있으나, 전자의 경우는 하니콤 복합 판넬의 소재인 상하부 평판(10)(10')과 하니콤 코어(40) 및 핫멜트 필름(20)(20')을 수동으로 일일이 동일 크기로 절단한 다음 그것들을 차례로 균일하게 적층한 것을 핫프레스에 삽입하여야 하므로 균일한 절단작업이 어렵고 정확하게 소재의 가장자리가 일치되도록 적층하는 작업이 어려우며 따라서 하니콤 복합 판넬을 제조후에는 각 측면을 매끈하게 절단한 후 출하하여야 하므로 불량품과 스크랩이 발생할 우려가 많고 그로인해 제조원가는 비싸면서 단시간에 양질의 제품을 대량생산하기가 어려운 결점이 있었고, 후자의 경우는 상하부평판(10)(10')중 어느 하나의 평판(10)을 4각으로 절곡한 절곡박스(30)내에 상부 핫멜트 필름(20), 하니콤 코어(40), 하부 핫멜트 필름(20') 및 하부평판(10')을 차례로 내장시켜 고정한 다음 핫프레스에 의해서 열압착시켜 하니콤 복합 판넬을 제조하게 되므로 소재의 측면이 균일하도록 일일이 맞추어 적층할 필요가 없으므로 상기 전자의 경우보다는 제조공정이 용이하고 불량률도 적으며 스크랩도 발생하지 않는 장점은 있으나, 이 경우에는 핫프레스에 4각 절곡박스(30)에 소재를 적층한 적층물(50)을 삽입하는 속도가 느리며 핫프레스의 경우 가열 및 냉각공정이 필수적이므로 이 공정을 거치려면 많은 시간이 소요됨은 물론 연속작업에 의해서도 많은 양의 하니콤 복합 판넬을 생산할 수가 없는 결점이 있었다.In general, a method of manufacturing a honeycomb composite panel by interposing a hot melt film 20, 20 ′ between an upper and lower flat plate 10, 10 ′ and a honeycomb core 40 in the center is shown in FIG. 2. Similarly, the upper and lower flat plates 10, 10 ', the honeycomb core 40 at the center, and the hot melt film 20, 20' at the upper and lower sides thereof are manually cut to the same size and shape by hand, and then laminated and hot One of the upper and lower flat plates 10, 10 ', which is a material for manufacturing the honeycomb composite panel, as in a method for manufacturing a honeycomb composite panel by pressing in a press to form a honeycomb composite panel, or as shown in FIG. The four sides of the flat plate 10 to form a quadrangular bending box 30 by bending the upper hot melt film 20, honeycomb core 40, the lower hot melt film 20 'and the lower plate in the box (10 ') is cut into the inner size of the bending box 30 and in turn embedded in the bending box fixed There is a method of manufacturing a honeycomb composite panel by thermal compression by inserting water (50) into the hot press, but in the former case, the upper and lower plates (10) (10 ') and the honeycomb core ( 40) and the hot melt film 20, 20 'are manually cut to the same size and then uniformly stacked in order to be inserted into the hot press, so that uniform cutting is difficult and the edges of the material are accurately aligned. Therefore, after manufacturing honeycomb composite panels, each side must be cut and shipped smoothly. Therefore, defects and scraps are likely to occur. Therefore, manufacturing cost is expensive and it is difficult to mass-produce high-quality products in a short time. In the latter case, the upper hot melt film 20 in the bending box 30 in which the flat plate 10 of the upper and lower flat plates 10 and 10 'is bent at four angles. Since the core 40, the lower hot melt film 20 'and the lower flat plate 10' are built and fixed in turn, and then thermally compressed by hot press, the honeycomb composite panel is manufactured so that the sides of the materials are stacked to be uniform. Since there is no need for the former, the manufacturing process is easier than the case of the former, the defect rate is less, and there is an advantage that the scrap does not occur, in this case, the laminate 50 laminated the material in the quadrangular bending box 30 on a hot press The insertion speed is slow and the heating and cooling processes are essential for hot presses. Therefore, this process takes a lot of time, and there is a drawback that a large amount of honeycomb composite panels cannot be produced by continuous operation.
본 발명은 사방을 일정크기로 절곡하여 형성된 4각 절곡상자내에 하니콤 복합 판넬 소재인 상하 핫멜트필름과 하니콤 코어를 차례로 적층하여 고정한 적층물을 컨베이어나 이송롤러에 의하여 연속적으로 가열오븐에 통과시킨후 롤러프레스로 압착시켜 하니콤 복합 판넬을 단시간에 손쉽게 연속적으로 제조하는 방법을 제공코저하는 것으로서 이를 첨부된 도면을 참조하여 실례를 들어 상세히 설명하면 다음과 같다.According to the present invention, a stack of honeycomb composite panel materials, which is formed by bending all sides to a predetermined size, is laminated by sequentially stacking a top and bottom hot melt film and a honeycomb core, and then passed through a heating oven continuously by a conveyor or a transfer roller. After compressing with a roller press to provide a method for easily and continuously manufacturing a honeycomb composite panel in a short time as described with reference to the accompanying drawings for an example in detail as follows.
도 1 은 본 발명에 따른 장치의 개요도.1 is a schematic diagram of an apparatus according to the invention.
도 2 는 종래의 하니콤 복합 판넬의 분해 사시도.Figure 2 is an exploded perspective view of a conventional honeycomb composite panel.
도 3 은 종래의 하니콤 복합 판넬의 또 다른 예의 분해 사시도.3 is an exploded perspective view of another example of a conventional honeycomb composite panel.
* 도면중 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
5 : 적층물6 : 이송롤러5: Laminate 6: Feed Roller
7 : 가열오븐8,8' : 상하롤러7: heating oven 8,8 ': up and down roller
9 : 롤러프레스9: roller press
본 발명은 상기한 바와같은 목적을 달성하기 위하여, 도3에 도시된 바와같이, 상부평판(10)의 사방을 절곡한 4각 절곡상자(30)내에 상부 핫멜트 필름(20), 하니콤 코어(40), 하부 핫멜트 필름(20') 및 하부평판(10') 각각을 상기 4각 절곡상자의 내부 크기만큼의 크기로 절단한 것을 차례로 내장시켜서 된 하니콤 복합 판넬용 적층물(50)로 하니콤 복합 판넬을 제조함에 있어서, 도1에 도시된 바와같이, 상기 하니콤 복합 판넬용 적층물(50) 다수개를 컨베이어 벨트나 다수개 나열된 이송롤러(6)들에 의해 가열오븐(7)으로 이송시키면서 가열되게한후 계속하여 상하롤러(8)(8')로 이루어진 롤러프레스(9)를 통과시켜 압착성형하므로서 하니콤 복합 판넬을 연속적으로 얻는 것이다.In order to achieve the object as described above, the present invention, as shown in Figure 3, the upper hot-melt film 20, honeycomb core ( 40), each of the lower hot melt film 20 'and the lower flat plate 10' is cut into a size equal to the inner size of the quadrangular bending box to be a laminate for honeycomb composite panel 50, which is in turn embedded. In manufacturing the comb composite panel, as shown in Fig. 1, the honeycomb composite panel stack 50 is transferred to a heating oven 7 by a conveyor belt or a plurality of transport rollers 6 listed. The honeycomb composite panel is continuously obtained by being heated while conveying, followed by pressing through a roller press 9 consisting of upper and lower rollers 8, 8 '.
이와같이 상부평판(1)을 절곡한 4각 박스(30)에 하니콤 복합 판넬용 소재인 상하부 핫멜트 필름(20)(20')과 하니콤 코어(40) 및 하부평판(10')이 적층된 하니콤 복합 판넬용 적층물(50)을 가열오븐(7) 및 롤러프레스(9)에 연속적으로 공급하면서 예비 가공된 하니콤 복합 판넬을 연속공정으로 제조하므로서 소재의 적층이 용이하고 정확한데다가 하니콤 복합 판넬용 적층물을 연속적으로 공급하면서 연속공정인 가열 및 압착에 의하여 하니콤 복합 판넬을 연속적으로 제조할 수 있어서 단시간에 양질의 하니콤 복합 판넬을 스크랩이나 불량품이 없이 대량으로 생산할수 있는 장점이 있는 것이다.Thus, the upper and lower hot melt film 20, 20 ', the honeycomb core 40, and the lower flat plate 10', which are honeycomb composite panel materials, are stacked on a quadrangular box 30 having the upper flat plate 1 bent. The honeycomb composite panel laminate 50 is continuously supplied to the heating oven 7 and the roller press 9 while the prefabricated honeycomb composite panel is manufactured in a continuous process, so that the material is easily laminated and accurate. The honeycomb composite panel can be continuously manufactured by heating and pressing, which is a continuous process while continuously supplying the laminate for the composite panel, so that it is possible to produce a high quality honeycomb composite panel in a short time without a scrap or defective products. It is.
본 발명 장치에 의해 예비 가공된 하니콤 복합 판넬을 제조하게 되면 연속적으로 하니콤 복합 판넬을 제조할 수가 있으므로 단시간에 양질의 제품을 대량으로 생산할 수 있는 효과가 있다.When the honeycomb composite panel pre-processed by the present invention is manufactured, the honeycomb composite panel can be continuously manufactured, thereby producing a large amount of high quality products in a short time.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040012929A KR20040030755A (en) | 2004-02-26 | 2004-02-26 | Process for preparing preprocessed honeycomb composte panel continuously |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040012929A KR20040030755A (en) | 2004-02-26 | 2004-02-26 | Process for preparing preprocessed honeycomb composte panel continuously |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20040030755A true KR20040030755A (en) | 2004-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020040012929A KR20040030755A (en) | 2004-02-26 | 2004-02-26 | Process for preparing preprocessed honeycomb composte panel continuously |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633489A (en) * | 2022-03-23 | 2022-06-17 | 东莞凯泽科技有限公司 | Production process for manufacturing honeycomb bent plate and honeycomb plate production line |
-
2004
- 2004-02-26 KR KR1020040012929A patent/KR20040030755A/en not_active Application Discontinuation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633489A (en) * | 2022-03-23 | 2022-06-17 | 东莞凯泽科技有限公司 | Production process for manufacturing honeycomb bent plate and honeycomb plate production line |
| CN114633489B (en) * | 2022-03-23 | 2024-03-12 | 东莞凯泽科技有限公司 | Production process for manufacturing honeycomb bending plate |
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