KR20040016107A - Composting Material Mixing, Fermentation and Sterilization Equipment for Mushroom growing - Google Patents

Abstract

PURPOSE: An apparatus for introducing, soaking, mixing, fermenting and sterilizing a medium material is provided. It is simply operated, permits mass production of products and reduces labor and cost. CONSTITUTION: An apparatus comprises: a fermentation tank(1) containing an inlet(10) at the upper part, a discharge hole(12) on one side of the lower part and a heating and cooling pipe(14); a perforated screw case(8) installed at the lowest part of fermentation tank to move a medium material; a water discharge hole formed on the perforated screw case to discharge moisture; a pair of agitating transfer screws(2,3) arranged horizontally to each other at the lower part of a fermentation tank; and a driving unit for driving the agitating transfer screws.

Description

Submerged Mixed Fermentation Sterilization Equipment for Mushroom Medium Material {Composting Material Mixing, Fermentation and Sterilization Equipment for Mushroom growing}

The present invention is to cultivate the mushroom material in the fermentation tank for the cultivation of the mushroom, and the batch immersion, mixed fermentation fermentation and sterilization process is carried out collectively, the operation is easy, mass production of the mushroom medium material that can significantly reduce the effort and expense It relates to a submerged mixed fermentation sterilizer.

The conventional method for producing mushroom medium is that the straw straw or waste noodles are piled up outdoors and fermented and then fermented again after sterilization in a growing company, resulting in inconvenient work, low production efficiency and an increase in production cost. The fermentation is inconsistent and there is a high risk of mushroom cultivation failure.

As a mushroom medium device for solving such a conventional problem, it is revealed that the application was filed in 2001 by Utility Model Registration Application No. 17746 (name: mushroom medium batch production machine).

The present invention has been researched and developed to solve such a conventional problem.

An object of the present invention is to install a pair of horizontal state stirring feed screw adjacent to each other inside the fermentation tank consisting of a semi-sealed, so that the work process of immersion, mixing, stirring, fermentation and sterilization in the input of the medium material is made collectively, It is intended to be easy, efficient and suitable for mass production.

A further object of the present invention is to install the inclined belt conveyor in the discharge material of the fermenter lower portion and to install the horizontal belt conveyor adjacent to the inclined belt conveyor to contain the fermented sterilized medium material in a plastic box and to mix the spawn at the same time It is intended to be able to produce spawn inoculated box medium and to be widely used in mushroom cultivation field.

1 is a partially cutaway front view showing a preferred example of the device of the present invention;

Figure 2 is a schematic sectional view schematically showing only the main body of Figure 1 separated;

3 is a side cross-sectional view schematically showing only the main body of FIG. 1;

4 is a partially cutaway right side view of FIG. 2, showing the powertrain of the apparatus illustrated in FIGS.

<Explanation of symbols for the main parts of the drawings>

1: fermentation bath case, 2, 3: stirring feed screw,

4: driving mechanism, 5: ventilation ventilation mechanism,

6: slant belt conveyor, 7: horizontal belt conveyor,

8: perforated spiral case, 9: drainage,

10: Inlet, 11: Water pipe,

12: outlet, 14: cooling, heating piping,

16: insulation material,

18, 25, 28, 35: the end continuous (complete) helix,

19, 23, 29, 33: discontinuous (intermittent) helix,

20, 22, 30, 32: center (continuous) spiral,

21, 31: vertical feed and discharge plate, 24: drive shaft,

34: driven shaft, 41, 42, 43, 44: intermediate shaft,

45: V-belt, 46a, 46b, 46c: chain,

47, 48, 49: Gear

In order to achieve the above object, the present invention, the inlet is formed in the top, the lower side is formed in the discharge port, the fermentation tank case is installed on the lower side and cooling and heating pipes; A fermentation spiral case having a drainage hole installed at the lowermost spiral case of the fermentation tank case to discharge moisture; A pair of stirring feed screws installed horizontally adjacent to the inner bottom of the fermentation tank case; And it provides an immersion mixed fermentation sterilization apparatus of mushroom medium material formed by installing a drive mechanism installed in conjunction with the stirring feed screw to the outside of the fermentation tank case in order to drive the stirring feed screw.

In addition, the pair of stirring feed screw is installed so that the rotation drive is made in the opposite direction to each other, each of the stirring feed screw provides a submerged mixed fermentation sterilization apparatus of mushroom medium material made by installing the spiral direction different from each other on both sides of the center. do.

In addition, to provide a submerged mixed fermentation sterilization apparatus of mushroom medium material consisting of a form coated with a heat insulating material in order to reduce the heat loss inside the outer periphery of the fermentation tank case.

In addition, by installing a ventilating ventilator on the upper side of the fermentation tank case, supplying fresh air to the inside of the fermentation tank case, the harmful gas generated during the fermentation of the inside is discharged to the outside to immersion mixing of mushroom medium material to ventilate Provide a fermentation sterilizer.

In addition, the inclined belt conveyor is installed in a position adjacent to the outlet of the fermentation tank case and a horizontal belt conveyor is installed adjacent to the inclined belt conveyor to provide an immersion mixing fermentation sterilization apparatus of the mushroom medium material in which the inoculation work to mix the spawn is made. do.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

As illustrated in Figures 1 to 4, according to a preferred embodiment of the method of fermentation sterilization of the mushroom medium of the present invention, the inlet 10 is formed on the upper side in common and the outlet 12 is formed on one side of the lower side and the side Fermenter case (1) and the cooling and heating pipe 14 is installed over; Fermenter case (1) Lower the hole hole case (8) at the lower end so that the discharge material on the vertical transfer and discharge plate (21) attached to the center of the stirring transfer screw (2) can move into the adjacent hole hole case (8). Centered structure of the installed spiral spiral case (8); A drain hole 9 installed at the lower end of the perforated spiral case 8 to discharge moisture from the fermentation tank case 1; A pair of stirring feed screws (2, 3) installed horizontally adjacent to the inner bottom of the fermenter case (1); And it is made by installing a drive mechanism (4) which is installed in conjunction with the stirring feed screw (2, 3) on the outer side of the fermentation tank case (1) in order to rotate the stirring feed screw (2, 3).

At this time, the pair of stirring feed screw (2, 3) is installed to be rotated in the opposite direction as shown in Figures 1 and 2, each of the stirring feed screw (2, 3) is the center Two-sided spiral sections (18, 19, 20, 22, 23, 25, 28, 29, 30, 32, 33, 35) are installed separately from each other and the spiral directions are different from each other. It is desirable to allow the material to be conveyed and to balance the height of the medium material.

At this time, the end portion continuous (complete) spiral portions 18, 25, 28, 35 on the bidirectional spiral portion side, the continuous portion (complete) spiral portions 20, 22, 30, 32, and the end portion It is in the form of intermittent spirals 19, 23, 29, 33 formed between the central portion.

Also, as shown in Figs. 2 to 4, the drive mechanism 4 is agitated and feed screws 2 and 3 from the input shaft 40 via a plurality of intermediate shafts 41, 42, 43 and 44. Rotational drive of the drive shaft 24 and the driven shaft 34 installed in the configuration is made.

Of course, the input shaft 40 is driven to rotate by using the drive power such as a prime mover, an electric motor or a tractor Piti, and the drive shaft 24 and the driven shaft (34) installed on the stirring feed screw (2, 3) In order to increase the rotational force of the V-belt, a plurality of chain sprocket wheels and gears are configured to transmit power, respectively, for example, the input shaft 40 and the first intermediate shaft 41 is a V-belt ( Power transmission in the deceleration state by 45 is performed, and the chains 46a, 46b, 46c extend from the first intermediate shaft 41 to the second, third and fourth intermediate shafts 42, 43, 44. The power is transmitted by sequential deceleration, and the drive shaft 24 and the driven shaft 34 are transferred from the fourth intermediate shaft 44 to the power by the sequential engagement of the gears 47, 48, and 49. It is desirable to make it.

In addition, the outer periphery of the fermentation tank case 1 is made of a form coated with a heat insulating material 16 to reduce the heat transfer inside.

In addition, the ventilation ventilation mechanism (5) is installed on the upper side of the fermentation tank case (1) to supply fresh air to the inside of the fermentation tank case (1) and ventilate the harmful gas generated during fermentation inside to the outside It is desirable to configure it to help the action.

In addition, the inclined belt conveyor (6) is installed in a position adjacent to the outlet 12 of the fermentation tank case (1) and the horizontal belt conveyor (7) is further installed in a lower position adjacent to the inclined belt conveyor (6). The mushroom fertilizer material fermented and sterilized in the fermentation tank case 1 is discharged through the discharge port 12, and once the upward feeding of the medium discharged by the inclined belt conveyor 6 is made, the end portion thereof After the sterilization medium is placed in the medium box prepared on the upper side of the horizontal belt conveyor (7), the sterilization medium is mixed, and the mushroom spawn is mixed so that the culture of the mycelium is made possible by completing the box containing the mushroom medium inoculated with the spawn seed. Can be.

As an unexplained code | symbol, 11 represents a water supply line.

Next, the operation process of the present invention made as described above will be described sequentially.

First, the internal temperature of the fermentation tank case 1 is maintained by using cooling and heating pipes 14 installed at the lower and side surfaces of the fermentation tank case 1 to maintain a temperature suitable for a proper fermentation process. Open the inlet 10 in the state of increasing or decreasing the temperature, and put the contents of the mushroom medium material such as rice straw, waste noodles, rice husk into the fermentation tank case (1) and then fermentation tank case (1) using the water supply pipe (8) ) Supply the moisture in a state suitable for fermentation of the medium material contained in the inside, and by rotating the stirring transfer screw (2, 3) using the drive mechanism (4), the medium material is evenly mixed and the fermentation process is made. To lose.

At this time, the stirring feed screw (2, 3) is installed so as to rotate in the opposite direction of the inner side of the spiral facing from above to mix the medium material in the fermentation tank, each of the stirring feed screw (2, 3) is the center Two-sided spiral sections 18, 19, 20, 22, 23, 25, 28, 29, 30, 32, 33, and 35 are respectively provided in different directions in different directions from each other. Discontinuous (complete) spiral portions 18, 25, 28, 35 of the distal end of the spiral shaft axis, and continuous (complete) spiral portions 20, 22, 30, 32 of the central portion, and between the distal end and the central portion, respectively. The intermittent helixes 19, 23, 29, 33 have a relatively low level of horizontal conveyance of the discharge material, since they consist of intermittent helixes 19, 23, 29, 33 that are continuously attached. Repeat the process of slowly transferring the transferred medium material back to the center portion, wherein the mushroom medium in the fermenter The material maintains almost the height of the medium material at the center and both edges, and smooth mixing is achieved, so that the fermentation of the medium material can be made more uniform.

In particular, vertical transfer and discharge plates 21 and 31 are installed at right angles between the spirals at the centers of the two spiral parts to push up the medium material and discharge the outside of the fermentation tank case 1 side.

In addition, when the ventilation ventilation mechanism 5 is adopted, external fresh air is supplied into the fermentation tank case 1 so that the fermentation gas generated during fermentation of the medium material inside the fermentation tank case 1 can be easily discharged to the outside. The fermentation effect of the mushroom medium material is made smoothly.

By the continuous stirring transfer screw (2, 3) as described above, the mushroom medium material as the contents inside the fermentation tank case (1) is heated continuously with stirring and mixing operation, and the fermentation is completed. When heated to a high temperature using the sterilization is made to obtain a fermented sterilized mushroom medium.

After the above-described process is made of the mushroom medium material by the fermentation sterilization of the contents inside the fermentation tank case (1), the discharge port 12 is opened, and the agitated feed screw (2, 3) is operated to sterilize Discharge the discharge material to the outside, the medium which is processed by the inclined belt conveyor (6), which has been waiting in advance, and then the drop feeding is carried out at the end of the medium discharged from the upper end of the horizontal belt conveyor (7) After the mushrooms are put in a medium box covered with vinyl, the mushroom seedlings may be mixed so that the mycelium culture is possible with the finished mushroom box medium inoculated with the seedlings.

As described above, using the submerged mixed fermentation sterilization apparatus of the mushroom medium material of the present invention, the agitated feed screw (2, 3) adjacent to each other in a pair of horizontal state inside the fermentation tank case (1) consisting of a semi-hermetic type It is installed in such a way that the process of immersion, mixing, stirring, fermentation and sterilization from the feeding of the medium material is carried out in a batch, so that the inclined belt conveyor 6 is disposed at the outlet 12 while making the operation simple and efficient and suitable for mass production. The horizontal belt conveyor (7) is installed adjacent to the inclined belt conveyor (6) to contain the medium material in the inside of the medium box, and the seed material can be mixed to produce the box medium inoculated with mushrooms. It has a wide range of effects.

Claims (7)

A fermentation tank case 1 in which an inlet 10 is formed at an upper portion thereof, an outlet 12 is formed at a lower side thereof, and cooling and heating pipes 14 are installed over the lower and side surfaces thereof; A perforated spiral case (8) installed at a lower end of the fermentation tank case (1) so as to move the medium material of the vertical transfer and discharge plate (21) installation part attached to the center of the stirring feed screw (2); A drain hole 9 installed in the hole spiral case 8 to discharge moisture of the medium material; A pair of stirring feed screws (2, 3) installed horizontally adjacent to the inner bottom of the fermentation tank case (1); Mushroom medium, characterized in that the drive mechanism (4) which is installed in conjunction with the stirring feed screw (2, 3) as the outside of the fermentation tank case (1) in order to rotate the stirring feed screw (2, 3) Immersion and mixed fermentation sterilizer of materials. The method of claim 1, The pair of stirring feed screw (2, 3) is immersed, mixed fermentation sterilization apparatus of the mushroom medium material, characterized in that configured to be configured to rotate in the opposite direction of the inner spiral facing from above. The method according to claim 1 or 2, Each of the stirring feed screw (2, 3) is divided into two sides of the center, the two directions of the spiral in different directions (, 方向) spiral section (18, 19, 20, 22, 23, 25, 28, 29, 30, 32) , 33, 35) respectively, Immersion, mixed fermentation sterilization apparatus of mushroom medium material, characterized in that the vertical transfer and discharge plate (21, 31) is attached to the spiral at the center of both spirals. The method of claim 3, Discontinuous (complete) spiral portions 18, 25, 28, 35 on the two-side spiral side, and continuous (complete) spiral portions 20, 22, 30, 32 on the central portion, and between the distal end and the central portion. Immersion and mixed fermentation sterilization apparatus of a mushroom medium material, characterized in that the form of a non-continuous (intermittent) spiral portion (19, 23, 29, 33) attached to the intermittent spiral respectively. The method of claim 1, The drive mechanism (4) of the drive shaft (24) and the driven shaft (34) installed on the stirring feed screw (2, 3) via a plurality of intermediate shafts (41, 42, 43, 44) from the input shaft (40) The rotation drive is made, but the input shaft 40 and the first intermediate shaft 41 is a power transmission to increase the deceleration and rotational force by the V-belt 45 is made, the second, second from the first intermediate shaft 41 Up to the third and fourth intermediate shafts 42, 43, and 44, power transmission is performed for sequential deceleration and rotational force increase by the chains 46a, 46b, and 46c. 24) and the driven shaft 34 is immersion, mixed fermentation sterilization apparatus of mushroom medium material, characterized in that the power transmission by the sequential engagement of the gears (47, 48, 49) is configured to be made. The method of claim 1, The outer periphery of the fermentation tank case 1 is configured in a form coated with a heat insulating material 16 to reduce the heat transfer for the insulation of the internal medium material, Immersion and mixed fermentation sterilization apparatus of mushroom medium material, characterized in that the ventilation ventilation mechanism (5) is installed on the upper side of the fermentation tank case (1) to be configured to ventilate in the fermentation tank case (1). The method of claim 1, The inclined belt conveyor 6 is installed at a position adjacent to the outlet 12 of the fermentation tank case 1, and the horizontal belt conveyor 7 is additionally installed at a lower position adjacent to the discharge side of the inclined belt conveyor 6. Immersion and mixed fermentation sterilization apparatus of mushroom medium material, characterized in that the fermented sterilized mushroom medium in the box and at the same time inoculated with mushroom spawn to complete the inoculated box medium to allow mycelial culture.