KR20040009686A - The teatcup liner compound with improved antifatigue for milking machine - Google Patents
The teatcup liner compound with improved antifatigue for milking machine Download PDFInfo
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- KR20040009686A KR20040009686A KR1020020043703A KR20020043703A KR20040009686A KR 20040009686 A KR20040009686 A KR 20040009686A KR 1020020043703 A KR1020020043703 A KR 1020020043703A KR 20020043703 A KR20020043703 A KR 20020043703A KR 20040009686 A KR20040009686 A KR 20040009686A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M1/00—Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
- A61M1/06—Milking pumps
- A61M1/062—Pump accessories
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Abstract
Description
본 발명은 내피로특성이 향상된 착유기 유두컵용 라이너 고무조성물에 관한 것으로 보다 상세하게는 천연고무 50∼60 중량부 및 cis 함량이 94% 이상인 부타디엔고무 20∼30 중량부, 스티렌 함량이 23.5∼25%인 스티렌부타디엔고무(SBR) 20∼30 중량부가 혼합된 혼합고무를 원료고무로 사용하는 것을 특징으로 하는 내피로특성이 향상된 착유기 유두컵용 라이너 고무조성물에 관한 것이다.The present invention relates to a rubber composition for the nipple cup cup liner with improved fatigue resistance, more specifically, 50 to 60 parts by weight of natural rubber and 20 to 30 parts by weight of butadiene rubber with cis content of 94% or more, styrene content of 23.5 to 25% Phosphorus styrene butadiene rubber (SBR) relates to a rubber composition liner rubber composition for improved nipple cups, characterized in that the use of mixed rubber mixed with 20 to 30 parts by weight as a raw material rubber.
젖소로부터 우유를 착유하는 장치인 착유기는 일반적으로 진공 발생 장치, 진공조절기, 진공계기, 맥동기, 밀크크로우, 라이너, 밀크라인 및 진공라인으로 이루어져 있다.Milking machines, which are milking milk from cows, generally consist of a vacuum generator, a vacuum regulator, a vacuum gauge, a pulsator, a milk crow, a liner, a milk line and a vacuum line.
이중 라이너는 젖소의 유두와 직접 접촉되는 유일한 부위로 유두조로부터 우유를 직접 배출시켜주는 통로 역할을 하는 것으로서 라이너는 착유기의 유두컵에 꼭 맞는 것으로 맞춤선에 따라 똑바로 끼워져야 하며 젖소의 유두에 따라 여러가지 모양의 것을 사용하고 있으나 통상 내경이 22㎜ 이하인 것을 사용하는 것이 바람직한데 그렇지 못할 경우 진공압이 계속해서 유두를 자극하여 유두 괄약근이 손상되는 문제가 있다. 또한 라이너가 노후화된 것은 탄력성이 저하되고 라이너 내벽의 틈새로 세균이 번식하여 젖소의 유방염 발생 가능성의 증가와 우유품질 저하의 원인이 된다.The double liner is the only part that is in direct contact with the cow's nipple, and serves as a direct outlet for the milk from the nipple tank. The liner fits the nipple cup of the milking machine and should fit straight along the alignment line. Although various shapes are used, it is generally preferable to use an inner diameter of 22 mm or less. If not, there is a problem in that the vacuum pressure continues to stimulate the nipple and damage the nipple sphincter. In addition, the deterioration of the liner is a decrease in elasticity and bacteria can grow in the gap between the inner wall of the liner, causing an increase in the chance of mastitis in cows and milk quality.
착유기 유두컵용 라이너는 내유성이 우수해야 하고 내피로성능이 우수하게 설계되어야 한다. 그러나 종래의 라이너는 아크릴로니트릴부타디엔고무를 주 원료고무로 사용하여 내유성은 우수하지만, 흡입 및 팽창을 위한 반복굴신에 의해 크랙이 발생하여 제품의 수명이 단축되는 문제가 있다.The milking machine teat cup liner should be designed with excellent oil resistance and fatigue resistance. However, the conventional liner has excellent oil resistance by using acrylonitrile butadiene rubber as the main raw material rubber, but there is a problem in that cracks are generated due to repeated bending for suction and expansion, thereby shortening the life of the product.
본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로써, 착유기 유두컵용 라이너 고무조성물의 원료고무를 변경하여 내유성은 종래의 라이너와 동일한 수준으로 유지하면서 내피로특성을 향상시켜 반복굴신에 의해 발생하는 크랙을 방지하여 라이너의 내구성을 향상하고자 한다.The present invention has been made to solve the above problems, by changing the raw material rubber of the milking machine teat cup liner rubber composition to improve the fatigue resistance while maintaining the oil resistance at the same level as the conventional liner generated by repeated bending To prevent cracks to improve the durability of the liner.
즉, 본 발명은 원료고무로 천연고무(NR), cis 함량이 94% 이상인 부타디엔고무(BR)와 스티렌 함량이 23.5∼25%인 스티렌부타디엔고무(SBR)를 사용하여 우수한 내유성능을 유지하면서 내피로특성이 향상된 착유기 유두컵용 라이너 고무조성물의 제공을 목적으로 한다.That is, the present invention uses the natural rubber (NR) as the raw material rubber, butadiene rubber (BR) having a cis content of 94% or more and styrene butadiene rubber (SBR) having a styrene content of 23.5-25% while maintaining the excellent oil resistance performance It is an object of the present invention to provide a liner rubber composition for a teat cup with improved furnace characteristics.
본 발명의 착유기 유두컵용 라이너 고무조성물은 공지의 착유기 유두컵용 라이너 고무조성물에 있어서, 천연고무(NR) 50∼60 중량부, cis 함량이 94% 이상인 부타디엔고무(BR) 20∼30 중량부 및 스티렌 함량이 23.5∼25%인 스티렌부타디엔고무(SBR) 20∼30 중량부가 혼합된 혼합고무를 원료고무로 사용하는 것을 특징으로 한다.The milking machine teat cup liner rubber composition of the present invention, in the known milking machine teat cup liner rubber composition, 50 to 60 parts by weight of natural rubber (NR), butadiene rubber (BR) 20 to 30 parts by weight and cis content of 94% or more and styrene It is characterized by using a mixed rubber mixed with 20 to 30 parts by weight of styrene butadiene rubber (SBR) having a content of 23.5 to 25% as a raw material rubber.
한편 본 발명은 상기의 원료고무 100 중량부에 대하여 보강충진제로서 DBP 흡유량이 118g/100g∼126g/100g인 카본블랙 55∼60 중량부 포함할 수 있다.Meanwhile, the present invention may include 55 to 60 parts by weight of carbon black having a DBP oil absorption of 118 g / 100 g to 126 g / 100 g as a reinforcing filler based on 100 parts by weight of the raw material rubber.
상기와 같이 원료고무에 있어서 천연고무 50∼60 중량부, cis 함량이 94% 이상인 부타디엔고무 20∼30 중량부 및 스티렌 함량이 23.5∼25%인 스티렌부타디엔고무 20∼30 중량부가 혼합된 혼합고무를 사용하는 이유는 천연고무의 우수한 응력완화, 내마모성, 내인열성 및 내피로성과 부타디엔 고무의 우수한 저온특성, 스티렌 부타디엔고무의 우수한 공정성을 부가하여 천연고무의 약점을 보완하기 위함이다.In the raw rubber as described above, 50 to 60 parts by weight of natural rubber, 20 to 30 parts by weight of butadiene rubber having a cis content of 94% or more, and 20 to 30 parts by weight of styrene butadiene rubber having a styrene content of 23.5 to 25% The reason for the use is to compensate for the weakness of natural rubber by adding excellent stress relaxation, wear resistance, tear resistance and fatigue resistance of natural rubber, excellent low temperature property of butadiene rubber, and excellent processability of styrene butadiene rubber.
보강충진제인 카본블랙에 있어서 다양한 특성의 카본블랙을 여러 가지 사용량으로 사용한바 상기에서 언급한 특성의 카본블랙을 사용한 것이 본 발명의 목적에 부합하므로 본 발명에서 보강충진제인 카본블랙은 원료고무 100 중량부에 대하여 DBP 흡유량이 118g/100g ∼ 126g/100g인 카본블랙 55∼60 중량부를 포함하는 것이 바람직하다.In the carbon black as a reinforcing filler, carbon black having various properties is used in various amounts. The use of carbon black having the above-mentioned characteristics is suitable for the purpose of the present invention. It is preferable to contain 55-60 weight part of carbon blacks whose DBP oil absorption amount is 118g / 100g-126g / 100g with respect to a part.
한편 본 발명의 착유기 유두컵용 라이너 고무조성물은 상기에서 언급한 원료고무와 보강충진제인 카본블랙 이외에 활성제, 유황, 노화방지제, 공정유, 가류촉진제와 같은 공지의 첨가제를 포함할 수 있다. 그러나 이러한 공지의 첨가제들은 당업자에 있어서 임의적으로 선택하여 사용할 수 있는바 이에 대한 자세한 설명은 생략하기로 한다.Meanwhile, the liner rubber composition for the nipple cup of the milking machine of the present invention may include known additives such as activators, sulfur, anti-aging agents, process oils, and vulcanization accelerators, in addition to the above-mentioned raw rubber and carbon black, which is a reinforcing filler. However, such known additives may be arbitrarily selected and used by those skilled in the art, and a detailed description thereof will be omitted.
이하 본 발명을 다음의 실시예 및 시험예에 의하여 설명하고자 한다. 그러나 이들은 본 발명을 설명하기 위한 일예로서 이들이 본 발명의 권리범위를 한정하는 것은 아니다.Hereinafter, the present invention will be described by the following examples and test examples. However, these are only examples for explaining the present invention and they do not limit the scope of the present invention.
<비교예>Comparative Example
하기의 표 1과 같이 원료고무로서 아크릴로니트릴(ACN) 함량이 35%인 아크릴로니트릴부타디엔고무(NBR) 100 중량부에 대하여 보강충진제인 카본블랙 50 중량부, 산화마그네슘 3 중량부, 스테아린산 2 중량부, 노화방지제 5 중량부, 연화제(프로세스 오일) 8 중량부, 가황제(유황) 1.6 중량부, 가황촉진제 1.2 중량부를 밴버리 믹서에서 혼합하여 라이너 고무를 제조하였으며 착유기 유두컵용 라이너는 160℃에서 15분간 가황하여 제조하였다.50 parts by weight of carbon black as a reinforcing filler, 3 parts by weight of magnesium oxide, and 2 parts of stearic acid based on 100 parts by weight of acrylonitrile butadiene rubber (NBR) having 35% acrylonitrile (ACN) as a raw material rubber as shown in Table 1 below. By weight, 5 parts by weight of antioxidant, 8 parts by weight of softener (process oil), 1.6 parts by weight of vulcanizing agent (sulfur), 1.2 parts by weight of vulcanization accelerator were mixed in a Banbury mixer to prepare a liner rubber. Prepared by vulcanization for 15 minutes.
<실시예 1><Example 1>
하기의 표 1과 같이 원료고무로서 천연고무(NR) 50 중량부, cis 함량이 94%인 부타디엔고무(BR) 20 중량부, 스티렌 함량이 23.5%인 스티렌부타디엔고무(SBR)30 중량부로 구성된 원료고무 100 중량부에 대하여 보강충진제로서 DBP 흡유량이 118g/100g ∼ 126g/100g인 카본블랙(N550) 55 중량부, 산화마그네슘 3 중량부, 스테아린산 2 중량부, 노화방지제 5 중량부, 연화제(프로세스 오일) 6 중량부, 가황제(유황) 1.6 중량부, 가황촉진제 1.2 중량부를 밴버리 믹서에서 혼합하여 라이너 고무를 제조하였으며 착유기 유두컵용 라이너는 160℃에서 15분간 가황하여 제조하였다.As shown in Table 1 below, the raw rubber is composed of 50 parts by weight of natural rubber (NR), 20 parts by weight of butadiene rubber (BR) having a cis content of 94%, and 30 parts by weight of styrene butadiene rubber (SBR) having a styrene content of 23.5%. 55 parts by weight of carbon black (N550) having a DBP oil absorption of 118 g / 100 g to 126 g / 100 g as a reinforcing filler based on 100 parts by weight of rubber, 3 parts by weight of magnesium oxide, 2 parts by weight of stearic acid, 5 parts by weight of antioxidant, and a softening agent (process oil) ) 6 parts by weight, vulcanizing agent (sulfur) 1.6 parts by weight, vulcanization accelerator 1.2 parts by weight was mixed in a Banbury mixer to prepare a liner rubber, milking machine teat cup liner was prepared by vulcanizing at 160 ℃ for 15 minutes.
<실시예 2><Example 2>
천연고무 50 중량부, cis 함량이 94%인 부타디엔고무(BR) 30 중량부, 스티렌 함량이 23.5%인 스티렌부타디엔고무(SBR) 20 중량부로 구성된 혼합고무를 원료고무로 사용하는 것을 제외하고는 상기 실시예 1과 동일한 방법으로 착유기 유두컵용 라이너 고무를 제조하였다.Except for using a mixed rubber composed of 50 parts by weight of natural rubber, 30 parts by weight of butadiene rubber (cis) of 94%, and 20 parts by weight of styrene butadiene rubber (SBR) of 23.5% of styrene as a raw material rubber. In the same manner as in Example 1 was prepared a liner rubber for the milking machine teat cup.
표 1. 비교예 및 실시예의 고무조성물(단위 : 중량부)Table 1. Rubber compositions of Comparative Examples and Examples (unit: parts by weight)
<시험예 1><Test Example 1>
상기 비교예 및 실시예의 고무에 대하여 ASTM 관련규정에 의하여 인장물성, 내피로특성(FTF)을 측정하고 그 결과를 아래의 표 2에 정리하여 나타내었다.Tensile properties and fatigue resistance (FTF) were measured according to ASTM-related regulations for the rubbers of Comparative Examples and Examples, and the results are summarized in Table 2 below.
표 2. 비교예 및 실시예 고무의 물성측정 결과Table 2. Measurement results of the physical properties of the rubbers of Comparative Examples and Examples
*인장 초기 시험 : ASTM D412에 준하여 평가* Initial tensile test: evaluated according to ASTM D412
*인장 노화 시험 : 105℃오븐에서 24시간 노화 후 ASTM D412에 준하여 평가* Tensile Aging Test: Evaluates according to ASTM D412 after 24 hours aging in 105 ℃ oven
*내피로특성 평가(FTF, Monsanto Fatigue to Failure Test) : ASTM D4482에 준함* Fatigue resistance evaluation (FTF, Monsanto Fatigue to Failure Test): According to ASTM D4482
<시험예 2><Test Example 2>
상기 비교예 및 실시예의 방법으로 제조한 라이너 10개를 각각 동일한 제품의 착유기 유두컵에 장착하고 라이너 고무에 크랙이 발생할 때까지의 사용한 평균 기간을 아래의 표 3에 나타내었다.Ten average liners prepared by the method of Comparative Examples and Examples were mounted in the milking machine teat cup of the same product, respectively, and the average period of use until cracking occurred in the liner rubber is shown in Table 3 below.
표 3. 비교예 및 실시예의 라이너 고무의 사용기간Table 3. Service life of liner rubber of comparative example and example
상기 표 3에 알 수 있듯이 본 발명에 의한 라이너 고무는 종래의 라이너 고무에 비해 수명이 1.86∼1.88배 향상됨을 알 수 있었다.As can be seen in Table 3, the liner rubber according to the present invention was found to have a 1.86 to 1.88 times improvement in life compared to the conventional liner rubber.
상기의 시험예에서처럼 본 발명의 착유기 유두컵용 라이너 고무조성물에 의한 라이너 고무는 종래의 라이너 고무에 비해 인장물성은 동등 수준을 유지하고 있으며, 내피로특성이 향상되어 반복굴신에 따른 크랙이 감소하여 라이너의 수명이 향상되므로 본 발명의 고무조성물에 의한 라이너를 사용함으로써 축산농가의 이익을 향상시킬 수 있다.As in the above test example, the liner rubber of the milking machine teat cup liner rubber composition of the present invention maintains the same level of tensile properties as the conventional liner rubber, and the fatigue resistance is improved to reduce cracks due to repeated bending. The lifespan of the livestock can be improved by using the liner according to the rubber composition of the present invention.
Claims (4)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100479661B1 (en) * | 2002-07-24 | 2005-03-30 | 이정길 | The teatcup liner compound with improved durability for milking machine |
KR100483962B1 (en) * | 2002-07-24 | 2005-04-18 | 정미희 | The teatcup liner compound with improved flexibility and anticutting for milking machine |
KR100858371B1 (en) * | 2007-02-13 | 2008-09-11 | (주)씨케이 | Nitrocellulose lacquer and method preparing theirof |
Family Cites Families (7)
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US4455399A (en) * | 1983-01-24 | 1984-06-19 | The B. F. Goodrich Company | Heterogeneous rubber compositions made from chemically similar blends |
US5493995A (en) * | 1994-05-16 | 1996-02-27 | Alfa Laval Agri, Inc. | Collapsing teat cup liner with tapering barrel wall |
DE4425498C2 (en) * | 1994-07-19 | 1998-06-10 | Brueckner Maschbau | Method and device for producing an at least two-layer web or plate-shaped body |
JPH09309974A (en) * | 1996-05-21 | 1997-12-02 | Yokohama Rubber Co Ltd:The | Tubeless liner rubber composition |
KR100250641B1 (en) * | 1997-10-17 | 2000-04-01 | 신형인 | A rubber composition containing the liquidified epdm |
KR100324710B1 (en) * | 1999-07-07 | 2002-02-16 | 신형인 | Upgraded Heat Resistance Inner Rubber Composition for Bias Tire |
KR100483962B1 (en) * | 2002-07-24 | 2005-04-18 | 정미희 | The teatcup liner compound with improved flexibility and anticutting for milking machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100479661B1 (en) * | 2002-07-24 | 2005-03-30 | 이정길 | The teatcup liner compound with improved durability for milking machine |
KR100483962B1 (en) * | 2002-07-24 | 2005-04-18 | 정미희 | The teatcup liner compound with improved flexibility and anticutting for milking machine |
KR100858371B1 (en) * | 2007-02-13 | 2008-09-11 | (주)씨케이 | Nitrocellulose lacquer and method preparing theirof |
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