KR200399316Y1 - Wood flooring using wood fiber(particle) polypropylene fiber composite panel - Google Patents
Wood flooring using wood fiber(particle) polypropylene fiber composite panel Download PDFInfo
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- KR200399316Y1 KR200399316Y1 KR20-2005-0014791U KR20050014791U KR200399316Y1 KR 200399316 Y1 KR200399316 Y1 KR 200399316Y1 KR 20050014791 U KR20050014791 U KR 20050014791U KR 200399316 Y1 KR200399316 Y1 KR 200399316Y1
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- composite panel
- ondol floor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/041—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
- E04F15/042—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material the lower layer being of fibrous or chipped material, e.g. bonded with synthetic resins
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/041—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material
- E04F15/043—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members with a top layer of wood in combination with a lower layer of other material the lower layer being of organic plastic with or without reinforcements or filling materials
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Abstract
본 고안은 온돌마루의 주요 기재로 WPC(Wood Fiber(Particle) Polypropylene Fiber Composite Panel)를 사용하며, 그 상부에는 천연무늬목을 적층함으로써, 내수성이 강화된 현가식 온돌마루에 관한 것이다.The present invention uses a WPC (Wood Fiber (Particle) Polypropylene Fiber Composite Panel) as the main base material of the ondol floor, and on the top of it is related to a suspended ondol floor reinforced with water resistance.
본 고안에 따르면, 온돌마루의 주요 기재로 WPC를 사용함으로써 강화마루의 최대 단점인 내수성을 보완할 수 있으며, 합판마루의 단점인 내충격성을 보완할 수 있다. 또한 클릭(Click) 가공이 가능하여 합판마루에서는 불가능하였던 현가식 시공이 가능하며, 상부에는 천연무늬목을 사용함으로써 강화마루에서의 인위적 질감을 천연 질감으로 바꿀 수 있다.According to the present invention, by using WPC as the main base material of the ondol floor, it is possible to supplement the water resistance, which is the biggest disadvantage of the reinforced floor, and the impact resistance, which is a disadvantage of the plywood floor. In addition, it is possible to click processing, which can be suspended from plywood flooring, and by using natural veneer on the upper part, the artificial texture on the reinforced floor can be changed to natural texture.
Description
본 고안은 온돌마루의 기재로서 WPC(Wood Fiber(Particle) Polypropylene Fiber Composite Panel)를 이용함으로써 기존의 합판마루와 강화마루의 단점을 보완한 온돌마루에 관한 것이다.The present invention relates to an ondol floor that uses the WPC (Wood Fiber (Particle) Polypropylene Fiber Composite Panel) as a base material of the ondol floor, and supplements the disadvantages of the existing plywood floor and reinforced floor.
기존의 합판마루는 합판의 기재 위에 천연무늬목을 적층시킴으로써 천연질감을 나타내는 장점과 합판의 특성으로 인하여 내수성이 강하다는 장점을 지니는 반면에, 현가식으로 시공하지 못하는 단점과 표면강도가 약하다는 단점을 지닌다.Conventional plywood floor has the advantage of showing the natural texture by laminating the natural veneer on the base of the plywood, and the water resistance is strong due to the characteristics of the plywood, while the disadvantage that it cannot be installed by suspension type and weak surface strength Have
기존의 강화마루는 마루의 기재로 HDF(High Density Fiberboard)를 사용함으로써 클릭(Click) 가공 및 현가식 시공이 가능하며 표면강도가 강하다는 장점이 있는 반면에, 천연무늬목을 사용하지 못함에 따른 천연질감의 저하와 내수성에 취약하며 또한 무게가 무겁다는 단점을 지닌다.Existing reinforced floors can be click processed and suspended construction by using HDF (High Density Fiberboard) as the base material of the floor, and it has the advantage that the surface strength is strong. It is vulnerable to deterioration of texture and water resistance, and has a disadvantage of being heavy.
본 고안은 상술한 종래기술의 문제점을 해결하기 위한 것으로, 본 고안의 목적은 WPC의 물리적, 기계적으로 우수한 물성을 이용하여 기존의 합판마루와 강화마루의 단점을 보완한 우수한 물성의 현가식 온돌마루를 제공하는 것이다.The present invention is to solve the above-mentioned problems of the prior art, the purpose of the present invention is to use the physical and mechanical properties of the WPC excellent suspended properties of the on-floor flooring of the excellent properties of the plywood floor and reinforced floor To provide.
상기한 목적을 달성하기 위하여, 본 고안은 목섬유(Wood Fiber) 또는 목재 파티클(Wood Particle)과 플라스틱 섬유(Plastic Fiber)의 복합재 패널(Composite Panel)을 기재로 하여 그 상부에 천연무늬목을 적층한 온돌마루를 제공한다.In order to achieve the above object, the present invention is based on a composite panel of wood fibers or wood particles and plastic fibers (Only Composite) laminated on the top of the natural veneer on Provide a floor.
목섬유 또는 목재 파티클 : 플라스틱 섬유의 혼합비율은 그 중량비로 5:5 내지 7:3이 바람직하다.The mixing ratio of wood fibers or wood particles to plastic fibers is preferably 5: 5 to 7: 3 by weight.
본 고안에 따른 온돌마루의 기재를 구성하는 복합재 중에서 사용가능한 플라스틱 섬유는 폴리프로필렌(PP: Polypropylene) 섬유, 폴리에틸렌(PE: Polyethylene) 섬유, 폴리염화비닐(PVC: Poly Vinyl Chloride) 섬유 중에서 선택되는 1종 이상의 열가소성 수지 섬유이며, 바람직한 플라스틱 섬유는 PP섬유이다.The plastic fiber that can be used among the composite materials constituting the base material of the ondol floor according to the present invention is selected from polypropylene (PP: Polypropylene) fiber, polyethylene (PE: Polyethylene) fiber, and polyvinyl chloride (PVC) polyvinyl chloride (PVC) fiber. It is a thermoplastic resin fiber of more than 1 type, and a preferable plastic fiber is PP fiber.
또한, 본 고안의 온돌마루는 기재의 측면에 클릭(Click) 시공구조를 갖음으로써 현가식 시공이 가능하다. 상기 클릭시스템은 대한민국 등록특허 제430315호에 개시된 바와 같은 비접착식(glueless) 기계적 체결시스템으로서, 구체적으로 설명하면, 온돌마루 패널의 대향 측부의 엣지에는 설부 및 홈 형태의 커플링부가 제공되고, 이들 커플링부에는 관련 엣지의 종방향으로 연장되는 각 체결 요소를 포함하는 일체형의 기계식 체결 수단이 마련되며, 상기 체결 수단은 패널의 코어와 단일편으로 구성되어, 이러한 두 패널이 연결된 상태에서 상기 커플링부는 상기 체결수단과 함께, 연결된 엣지에 수직하고 패널의 평면에 평행한 방향뿐만 아니라 패널의 평면에 수직한 방향으로 체결을 제공해 주며, 이러한 코어로부터 형성되는 상기 커플링부 및 체결 수단은 상기 바닥 패널을 서로를 향하여 평탄하게 측방향으로 시프팅하여 상기 체결 요소가 서로의 뒤에서 꼭 조여지는 스냅 체결 연결을 제공함으로써 2개의 바닥 패널이 체결될 수 있게 구현된다.In addition, the ondol floor of the present invention can be suspended by having a click construction on the side of the substrate. The click system is a non-adhesive (glueless) mechanical fastening system as disclosed in the Republic of Korea Patent No. 430315. Specifically, the edge of the opposite side of the flooring panel is provided with couplings in the form of tongue and groove, The coupling part is provided with an integral mechanical fastening means comprising each fastening element extending in the longitudinal direction of the associated edge, said fastening means being comprised of a single piece with the core of the panel, with said two panels being connected to said coupling. A part, together with the fastening means, provides fastening in a direction perpendicular to the plane of the panel as well as in a direction perpendicular to the connected edge and parallel to the plane of the panel, wherein the coupling portion and fastening means formed from this core Shift laterally flat toward each other so that the fastening elements are Room is implemented allows the two of such floor panels can be fastened by providing a snap lock connection.
또한, 본 고안의 온돌마루는 플라스틱 섬유를 천연무늬목과 동일한 색상으로 염색하여 기재로 사용함으로써, 기재의 표면전사문제를 해결하여 천연무늬목을 사용할 수 있다.In addition, the ondol floor of the present invention can be used as a base material by dyeing plastic fibers with the same color as natural veneer, thereby solving the surface transfer problem of the base material can be used natural veneer.
바람직하게는, 기재의 비중이 종래의 HDF 기재보다 낮은 0.85 이하인 것을 사용함으로써, 온돌마루 제품의 무게를 줄일 수 있어 물류비를 절감할 수 있을 뿐만 아니라 시공시에도 보다 용이하다.Preferably, by using a substrate having a specific gravity of 0.85 or less, which is lower than that of a conventional HDF substrate, the weight of the ondol floor product can be reduced, thereby reducing the logistics cost and easier in construction.
이하 첨부도면을 참조하여 본 고안의 구성과 작용을 살펴보면 다음과 같다.Looking at the configuration and operation of the present invention with reference to the accompanying drawings as follows.
도 1은 본 고안의 일 실시예에 따른 온돌마루의 단면도로서, 상기 온돌마루는 기재로서 Wood Fiber Polypropylene Fiber Composite Panel(10)을 사용하고, 이 WPC 기재층(10) 위에 천연무늬목(20)을 접착한 구조를 가지며, 인접하는 온돌마루와의 조립이 용이하도록 WPC 기재층(10)의 측면에는 클릭 시스템(30)으로 가공처리되어 있다.Figure 1 is a cross-sectional view of the ondol floor according to an embodiment of the present invention, the ondol floor using a Wood Fiber Polypropylene Fiber Composite Panel (10) as a base material, the natural veneer 20 on the WPC base layer 10 It has a bonded structure, and is processed by the click system 30 on the side surface of the WPC base material layer 10 to facilitate assembly with adjacent ondol floors.
도 2는 본 고안의 다른 실시예에 따른 온돌마루의 단면도로서, 상기 온돌마루는 기재로서 목섬유 대신 목재 파티클을 적용한 Wood Particle Polypropylene Fiber Composite Panel(11)을 사용한 것이다.Figure 2 is a cross-sectional view of the ondol floor according to another embodiment of the present invention, the ondol floor is a Wood Particle Polypropylene Fiber Composite Panel (11) to which wood particles are applied as a substrate instead of wood fibers.
본 고안에서 사용되는 WPC 기재(10)(11)는 열가소성 수지와 Wood Fiber 또는 Wood Particle을 혼합 후 열압하여 제조하게 되는데, 그 제조과정에서 열가소성 수지가 열에 의하여 용융되면서 유동성을 지니게 되어 Wood Fiber 또는 Wood Particle을 둘러싸게 된다. 냉각 후에는 둘러싸인 열가소성 수지로 인하여 Wood Fiber 또는 Wood Particle에 침투하는 수분의 양이 적어지며, 열가소성 수지가 기계적으로 Wood Fiber 또는 Wood Particle을 결합시키고 있어 수분에 의한 치수변화를 최소화시키게 되어 강화마루의 단점인 내수성이 향상된다.WPC substrate (10) (11) used in the present invention is produced by mixing the thermoplastic resin and Wood Fiber or Wood Particles after the thermo-pressure, the thermoplastic resin is melted by heat in the manufacturing process has a fluidity Wood Wood or Wood It will surround the particle. After cooling, the amount of moisture that penetrates Wood Fiber or Wood Particles decreases due to the enclosed thermoplastic resin, and the thermoplastic resin mechanically combines Wood Fiber or Wood Particles to minimize the dimensional change caused by moisture. Phosphorus water resistance improves.
기재로써 Wood Fiber(Particle) Polypropylene Fiber Composite Panel(10)(11)을 사용하게 되면, 그 기재가 지니는 우수한 물리적, 기계적 물성으로 인하여 합판마루의 단점인 표면강도가 합판대비 대략 2배 증가하게 된다.If Wood Fiber (Particle) Polypropylene Fiber Composite Panel (10) (11) is used as a substrate, the surface strength, which is a disadvantage of plywood floor, is increased by approximately twice that of plywood due to the excellent physical and mechanical properties of the substrate.
또한, 합판의 약한 강도 및 단차이로 인하여 합판마루에서는 가공할 수 없는 Click 시스템(30)을 적용할 수 있어 현가식으로 시공할 수 있다.In addition, due to the weak strength and step difference of the plywood can be applied to the click system 30 that can not be processed on the plywood floor can be constructed in suspension.
마루용으로 사용되는 HDF의 비중은 0.85 이상이기 때문에 HDF를 기재로 사용하는 강화마루는 그 무게가 무거우나, 본 고안의 기재는 목재와 플라스틱 섬유의 첨가량에 따라 비중을 자유롭게 조정할 수 있으므로, 온돌마루 제품의 무게를 줄일 수 있어 물류비를 절감할 수 있을 뿐만 아니라 시공시에도 보다 용이할 수 있다.Since the specific gravity of HDF used for flooring is 0.85 or more, the reinforced floor using HDF as a base material is heavy, but the base material of the present invention can adjust the specific gravity freely according to the amount of wood and plastic fiber added, so that the floor is ondol floor As the weight of the product can be reduced, not only can the logistics cost be reduced, but it can also be easier in construction.
또한, 종래의 강화마루는 HDF 기재의 어두운 색상이 표면으로 전사되어 상대적으로 밝은 색상의 천연무늬목(20)이 어둡게 보이는 문제때문에 천연무늬목(20)을 적층할 수 없으나, 본 고안은 PP 등의 플라스틱 섬유를 적층되는 천연무늬목과 동일한 색상으로 염색하여 기재로 사용함으로써, 기재의 전사문제를 해결하여 천연무늬목(20)을 사용할 수 있다. 따라서 상부에 천연무늬목(20)을 적층함으로써 강화마루의 인위적인 질감 탈피가 가능하다.In addition, the conventional reinforcement floor can not be laminated to the natural veneer 20 due to the problem that the dark color of the HDF substrate is transferred to the surface, the natural veneer 20 of the relatively light color is dark, but the present design is a plastic such as PP By dyeing the fibers in the same color as the natural veneer laminated to use as a base material, the natural veneer 20 can be used to solve the transfer problem of the base material. Therefore, by layering the natural veneer 20 on top, it is possible to artificially peel off the reinforced floor.
본 고안에 의하여 내수성과 표면강도가 강한 천연질감의 온돌마루를 현가식으로 시공할 수 있으며, 제품 무게를 줄여 물류비용을 절감할 수 있고 시공을 용이하게 할 수 있다.According to the present invention, the ondol floor of natural texture with strong water resistance and surface strength can be installed by the suspension type, and the weight of the product can be reduced to reduce the logistics cost and facilitate the construction.
도 1은 본 고안의 일 실시예에 따른 온돌마루의 단면도이다.1 is a cross-sectional view of the ondol floor according to an embodiment of the present invention.
도 2는 본 고안의 다른 실시예에 따른 온돌마루의 단면도이다.2 is a cross-sectional view of the ondol floor according to another embodiment of the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : WPC 기재층(Wood Fiber Polyprophylene Fiber Composite Panel)10: WPC base layer (Wood Fiber Polyprophylene Fiber Composite Panel)
11 : WPC 기재층(Wood Particle Polyprophylene Fiber Composite Panel)11: WPC base layer (Wood Particle Polyprophylene Fiber Composite Panel)
20 : 천연무늬목20: natural veneer
30 : 클릭(Click) 시스템30: Click system
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Cited By (7)
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US9080330B2 (en) | 2010-05-10 | 2015-07-14 | Flooring Industries Limited, Sarl | Floor panel |
US9163414B2 (en) | 2010-05-10 | 2015-10-20 | Flooring Industries Limited, Sarl | Floor panel |
US9200460B2 (en) | 2006-06-02 | 2015-12-01 | Flooring Industries Limited, Sarl | Floor covering, floor element and method for manufacturing floor elements |
KR20170003228A (en) | 2015-06-30 | 2017-01-09 | (주)경동월드와이드 | Wood plastic composite and its manufacture method and wooden floor materials prepared by wood plastic composite |
KR20170075692A (en) | 2017-06-20 | 2017-07-03 | (주)경동월드와이드 | Wood plastic composite and its manufacture method and wooden floor materials prepared by wood plastic composite |
US10190323B2 (en) | 2010-05-10 | 2019-01-29 | Flooring Industries Limited, Sarl | Floor panel |
US11668099B2 (en) | 2009-12-22 | 2023-06-06 | Flooring Industries Limited, Sarl | Panel, covering and method for installing such panels |
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2005
- 2005-05-25 KR KR20-2005-0014791U patent/KR200399316Y1/en not_active IP Right Cessation
Cited By (41)
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US12012764B2 (en) | 2010-05-10 | 2024-06-18 | Unilin Bv | Floor panel |
US10301831B2 (en) | 2010-05-10 | 2019-05-28 | Flooring Industries Limited, Sarl | Floor panel |
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