KR200371000Y1 - harden equipment press by heating - Google Patents
harden equipment press by heating Download PDFInfo
- Publication number
- KR200371000Y1 KR200371000Y1 KR20-2004-0028778U KR20040028778U KR200371000Y1 KR 200371000 Y1 KR200371000 Y1 KR 200371000Y1 KR 20040028778 U KR20040028778 U KR 20040028778U KR 200371000 Y1 KR200371000 Y1 KR 200371000Y1
- Authority
- KR
- South Korea
- Prior art keywords
- frp
- product
- mold
- heating
- products
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
본 고안은 FRP 및 수지계열 제품 생산공법으로서 형 (몰드)에 가열과 가압하여 생산하고져하는 FRP제품을 생산하는 장치로서 하부형과 상부형이 FRP 원자재를 넣어서 상부형과 하부형에 가열가압하여 여러 가지 성형품을 생산하는 장치입니다The present invention is a production method of FRP and resin-based products. It is a device for producing FRP products that are produced by heating and pressing them in a mold (mold). The lower and upper types are heated and pressurized to the upper and lower types by inserting FRP raw materials. It is a device to produce eggplant
본 고안으로 제품성형시 인건비 및 부대 비용이 절감됨과 동시에 제품의 품질에서는 양면이 미려하게 성형됨으로서 제품성형 장치에 여러 가지 효과적이다This design saves labor cost and incidental cost during product molding, and at the same time, both sides are beautifully molded in product quality, which is effective for various products.
Description
본 고안의 FRP 제품제작 성형공법 으로서 증기를 이용하여 FRP 성형품이 약 80도에서 12분내로 생산품을 생산할 수 있는 간단한 준비물과 조립구성으로 생산하고져 하는 제품을 외부와 내부면을 미려하게 생산하고 원가절감 및 품질향상과 저렴한 가격으로 FRP 제품을 생산할 수 있는 가온 가압경화 장치이다,As the manufacturing method of FRP product manufacturing of the present invention, the product that is supposed to be produced by the simple preparation and assembly configuration that can produce the FRP molded product in about 80 to 12 minutes using steam is produced beautifully on the outside and the inside, and the cost is reduced. And heated pressure hardening device that can produce FRP products with improved quality and low price.
종래의 FRP 성형 공법은 FRP 주원료인 수지와 유리섬유를 핸드레이 업으로 적층하여 성형 제품을 형(몰드)에서 약 1시간 이상 성형품이 경화 될 때까지 탈형 하다보니 제품 회전율이낮고 회전율을 높이기 위해서 전기 장치로 온도를 상승시킬 경우 막대한 금형비(몰드비)와 전기 요금이 소요 되었습니다,Conventional FRP molding method is to laminate the molded product by molding the resin and glass fiber, which is the main raw material of FRP by hand lay-up, until the molded product is cured in the mold (mold) for about 1 hour or more. Increasing the temperature with the device required enormous mold and electrical costs.
상기와 같은 문제점을 해결하기 위한 것으로 본 고안은 FRP 제품 성형시 FRP 원자재 인건비 경비등을 절감하고 제품생산 회전율을 항상은 물론 품질을 향샹 시키기 위해서 가온 가압 경화 장치를 사용하고져 하는 목적이 있다,In order to solve the above problems, the present invention has the purpose of using a pressurized pressure curing device to reduce the labor cost of FRP raw materials when molding FRP products, and to improve the production turnover as well as the quality of the product.
도 1은 본고안의 단면도1 is a cross-sectional view of the present draft
도면 주요 부분에 대한 부호설명Explanation of main parts of drawing
1,증기 가열기 2,증기 조절밸브1, steam heater 2, steam control valve
3,증기 배관고정 4,상부형 덮게3, steam piping fixing 4, upper cover
5,높이 조절대 6,FRP 성형제품5, Height adjuster 6, FRP molded products
7,상부형(몰드) 8,하부형(몰드)7, Upper type (mold) 8, Lower type (mold)
9,하부형 덮게 10,가이드 조정9, bottom cover 10, guide adjustment
11,가스켓트 12,조립용 볼트11, Gasket 12, Assembly bolt
13,증기 가열공간 14,핀치 오프13, steam heating space 14, pinch off
상기의 목적을 달성하기 위한 도1은 본 고안의 단면 도로서, 하부형 (8) 에 FRP 주원료인 유리 섬유를 제품의 규격에 맞추어 소요량 만큼 배치 시킨다음 증기 가열기 (1)에서 증기 조절발브 (2)을 통과하여 증기가열 공간 (13)내부에 통과하면서 상부형(7)과 하부형(8)이 약 80도 정도 가온시킨다음 하부형(8)에 FRP 원료인 수지를 소요량 만큼 유리섬유에 안치시킨다음 상부형(7)이 약 5KG/㎠ 가압 되면서 FRP성형품 (6) 빠른시간 약12분내에 제품을 완성 시키는 장치이다,1 is a cross-sectional view of the present invention, in which the glass fiber, which is the FRP main raw material, is disposed in the lower type 8 according to the specifications of the product, and then the steam control valve 2 The upper mold (7) and the lower mold (8) are warmed by about 80 degrees while passing through the steam heating space (13). After the upper mold (7) is pressurized about 5KG / ㎠ and FRP molded article (6) is a device to complete the product in about 12 minutes as fast time,
성형 과정에서 FRP 성형제품 (6) 의 두께를 조정하기 위해서 높이 조절대 (5)을 제품에 따라 3∼5개 정도 설치하여 균일한 FRP 성형제품 (6) 이 생산될수 있도록 조절하고 상부형(7)이 하부형(8)과 가압할때중심을 맞추기 위해서 가이드고정 (10)을 3∼5개정도 설치하면 제품규격이 균일하게 생산할수 있도록 설치한다In order to adjust the thickness of the FRP molded product 6 in the molding process, three to five height adjusters 5 are installed according to the product so that a uniform FRP molded product 6 can be produced and the upper mold 7 ) When 3 ~ 5 guide fixings (10) are installed to match the center when the bottom type (8) is pressurized, it is installed to produce the product standard uniformly.
증기 가열 공간(13)은 사용이 편리하게 조립식으로 분해 조립이 가능하도록상부형덮게 (4)와 하부형 덮게(9)를 설치하고 증기가 누수가 없도록 조립용 볼트(12)로 가스컷트(11)와 함께 조립한다The steam heating space 13 is provided with an upper cover (4) and a lower cover (9) so that the assembly can be easily disassembled and assembled in a convenient manner, and the gas cut (11) with an assembly bolt (12) to prevent leakage of steam. Assemble together
성형과정에서 상부형(8)과 하부형(7)은 제작하고져 하는 목적에 따라 가능한 코너면은 라운드와 제품이 탈형 할수 있도록 자연스럽게 구배가 주어진 상태면 더욱더 제품의 품질의품질을 향상 시킬수 있으며 FRP 성형제품 (6)에 사방끝부분 또는 절단 하고져하는 부분은 상부형 (7)과 하부형(8)이 만나는 부분에 핀치오프 (14) 모양을 만들어주면 FRP 성형제품(6)이 필요로하는 제품만 절단되어 탈형 할 수 있다In the molding process, the upper mold (8) and the lower mold (7) can improve the quality of the product quality more and more if the corner surface is naturally gradient given so that the round and the product can be demoulded according to the intended purpose. When the end of the product (6) or the part to be cut is made the pinch-off (14) shape at the part where the upper mold (7) and the lower mold (8) meet, only the products required by the FRP molded article (6) I am cut and can demold
이와 같은 본 고안인 가온 가압 경화 장치는 매우 합리적이고 간단한 구조에 저렴한 가격의 증기를 형(몰드)에 통과 시켜서 가압함으로써 짧은시간에 제품을 성형시키고, 품질항상 및 원가 절감에 도움이 되며 특히 제품의 내부와 외부면이 미려하게 성형되고 외부 절단면이 성형 완성과 동시에 절단 됨으로서 차후 사상 또는 가공이 불 필요한 효과가 있다The present invention is a pressurized pressure curing device of the present invention is a very reasonable and simple structure to press a low price steam through a mold (molding) to form a product in a short time, it is always helpful in quality and cost reduction, especially The inner and outer surfaces are beautifully shaped and the external cut surface is cut at the same time as the molding is completed, so there is no need for subsequent finishing or processing.
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Application Number | Priority Date | Filing Date | Title |
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KR20-2004-0028778U KR200371000Y1 (en) | 2004-10-07 | 2004-10-07 | harden equipment press by heating |
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KR20-2004-0028778U KR200371000Y1 (en) | 2004-10-07 | 2004-10-07 | harden equipment press by heating |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102064261B1 (en) * | 2018-10-30 | 2020-01-09 | 박찬원 | Apparatus and method for rounding a sheet material in which a resin graft is laminated |
KR102537759B1 (en) * | 2022-10-24 | 2023-06-02 | (주)제이엠지테크 | Butterfly valve and manufacturing method thereof |
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2004
- 2004-10-07 KR KR20-2004-0028778U patent/KR200371000Y1/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102064261B1 (en) * | 2018-10-30 | 2020-01-09 | 박찬원 | Apparatus and method for rounding a sheet material in which a resin graft is laminated |
KR102537759B1 (en) * | 2022-10-24 | 2023-06-02 | (주)제이엠지테크 | Butterfly valve and manufacturing method thereof |
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