KR200366181Y1 - A mat - Google Patents

A mat Download PDF

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Publication number
KR200366181Y1
KR200366181Y1 KR20-2004-0021828U KR20040021828U KR200366181Y1 KR 200366181 Y1 KR200366181 Y1 KR 200366181Y1 KR 20040021828 U KR20040021828 U KR 20040021828U KR 200366181 Y1 KR200366181 Y1 KR 200366181Y1
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KR
South Korea
Prior art keywords
mat
foam
pvc
polyvinyl chloride
polyethylene
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KR20-2004-0021828U
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Korean (ko)
Inventor
장화성
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장화성
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Priority to KR20-2004-0021828U priority Critical patent/KR200366181Y1/en
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Publication of KR200366181Y1 publication Critical patent/KR200366181Y1/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00Floor fabrics; Fastenings therefor
    • A47G27/02Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0212Carpets; Stair runners; Bedside rugs; Foot mats to support or cushion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/156Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is calendered and immediately laminated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00Manufacturing methods
    • B60B2310/20Shaping
    • B60B2310/206Shaping by stamping

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  • Laminated Bodies (AREA)

Abstract

본 고안은 매트에 관한 것으로, 한 쌍의 폴리염화비닐(PVC) 발포물 사이에 폴리에틸렌(PE) 또는 폴리프로필렌(PP) 발포물을 접착시켜 매트를 형성하므로서 보다 가볍고 쿠션력이 우수하면서 그 생산단가도 절감할 수 있도록 한 고품질의 매트를 제공하기 위하여, 매트에 있어서, 상기 매트는, 일정 형상 및 두께를 갖는 한 쌍의 폴리염화비닐(PVC) 발포물 사이에 동일 형상의 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물이 접착되어 고정된 후, 상기 매트의 가장자리 부분은 압착기를 매개로 고주파 압착되어 구성되는 것을 특징으로 한다.The present invention relates to a mat, which is formed by adhering polyethylene (PE) or polypropylene (PP) foams between a pair of polyvinyl chloride (PVC) foams to form a mat, which is lighter in weight and has excellent cushioning power. In order to provide a high quality mat that can also be saved, in the mat, the mat is a polyethylene (PE) foam of the same shape between a pair of polyvinyl chloride (PVC) foam having a certain shape and thickness Or after the polypropylene (PP) foam is bonded and fixed, the edge portion of the mat is characterized in that it is configured by high-frequency compression through a press machine.

Description

매트{A MAT}Mat {A MAT}

본 고안은 매트에 관한 것으로, 보다 상세하게는 부엌이나 목욕탕, 놀이방 등의 바닥면에 깔리는 매트의 구조를 폴리염화비닐(PVC) 발포물 사이에 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물이 접착되어 형성되도록 하므로서, 보다 고품질의 매트를 제조할 수 있도록 한 매트에 관한 것이다.The present invention relates to a mat. More specifically, the structure of a mat laid on the floor of a kitchen, a bathroom, a playroom, or the like is a polyethylene (PE) foam or a polypropylene (PP) foam between polyvinyl chloride (PVC) foams. The present invention relates to a mat capable of producing a higher quality mat by allowing water to be bonded and formed.

일반적으로, "매트"라 함은 각 가정의 현관이나 목욕탕 입구, 부엌의 싱크대 앞, 또는 놀이방의 바닥면 등에 밀착된 상태로 깔리어지는데, 그 사용목적이나장소 등에 따라 다양한 크기 및 형태, 색상 등을 갖도록 구성된다.In general, the "mat" is laid in close contact with the entrance of each home, the entrance to the bathroom, in front of the kitchen sink, or the floor of the playroom, depending on the purpose or place of use, various sizes, shapes, colors, etc. It is configured to have.

한편, 통상적으로 상기 매트는 일정 두께를 갖는 직사각형 형상을 갖는 것이 널리 유통되어 사용되고 있는데, 이때 상기 매트의 구조는 소정 쿠션력을 갖으면서 습기에도 취약하지 않은 폴리염화비닐(PVC) 발포물을 매개로 쿠션층이 구성된 후 선택적으로 그 상면에 소정 색상 및 무늬를 갖는 직물원단층이 형성되어 구성된다.On the other hand, the mat has a rectangular shape having a certain thickness is widely used and widely distributed, wherein the structure of the mat is a polyvinyl chloride (PVC) foam having a predetermined cushioning force and not vulnerable to moisture After the cushion layer is formed, a fabric fabric layer having a predetermined color and pattern is formed on the upper surface thereof.

그러나, 상기와 같이 폴리염화비닐(PVC) 발포물을 매개로 하여 제조된 매트는 상기 폴리염화비닐(PVC) 발포물의 특성상 그 전체적인 제품무게가 무겁게 됨과 아울러 그 생산원가가 높아지게 되고, 또한 우수한 쿠션력을 나타내기도 어려운 문제점이 발생하게 되었다.However, the mat produced through the polyvinyl chloride (PVC) foam as described above, the overall product weight is heavy due to the characteristics of the polyvinyl chloride (PVC) foam, the production cost is high, and also excellent cushioning force Problems arise that are difficult to represent.

따라서, 본 고안은 상기한 바와 같은 종래의 문제점을 개선하기 위하여 안출된 것으로, 그 목적은 한 쌍의 폴리염화비닐(PVC) 발포물 사이에 폴리에틸렌(PE) 또는 폴리프로필렌(PP) 발포물을 접착시켜 매트를 형성하므로서 보다 가볍고 쿠션력이 우수하면서 그 생산단가도 절감할 수 있도록 한 고품질의 매트를 제공하고자 하는 것이다.Accordingly, the present invention is devised to improve the conventional problems as described above, and its purpose is to bond polyethylene (PE) or polypropylene (PP) foams between a pair of polyvinyl chloride (PVC) foams. It is to provide a high-quality mat that is lighter and more cushioning power while reducing the production cost by forming a mat.

상기한 바와 같은 목적을 달성하기 위하여 본 고안에 따른 매트는, 매트에 있어서, 상기 매트는, 일정 형상 및 두께를 갖는 한 쌍의 폴리염화비닐(PVC) 발포물 사이에 동일 형상의 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물이 접착되어 고정된 후, 상기 매트의 가장자리 부분은 압착기를 매개로 고주파 압착되어구성되는 것을 특징으로 한다.Mat according to the present invention to achieve the object as described above, in the mat, the mat, polyethylene (PE) of the same shape between a pair of polyvinyl chloride (PVC) foam having a certain shape and thickness After the foam or the polypropylene (PP) foam is bonded and fixed, the edge portion of the mat is characterized in that the high-frequency compression is configured through a compactor.

바람직하게, 최상층에 위치한 상기 폴리염화비닐(PVC) 상면에는 다양한 색상 및 문양의 디자인을 갖는 직물원단지가 부착되는 것을 특징으로 한다.Preferably, the polyvinyl chloride (PVC) upper surface located on the top layer is characterized in that the fabric fabric having a variety of colors and patterns of design is attached.

상기한 바와 같이 구성된 본 고안에 따르면, 일정 형상 및 두께를 갖는 매트를 보다 우수한 쿠션력을 갖으면서도 그 무게가 가볍도록 제조할 수가 있게 된다.According to the present invention configured as described above, it is possible to manufacture a mat having a predetermined shape and thickness so as to have a light weight while having a superior cushioning force.

도 1은 본 고안의 일실시예에 따른 매트를 나타내는 사시도,1 is a perspective view showing a mat according to an embodiment of the present invention,

도 2는 본 고안의 일실시예에 따른 매트를 나타내는 단면도,2 is a cross-sectional view showing a mat according to an embodiment of the present invention;

도 3은 본 고안의 변형예에 따른 매트를 나타내는 단면도이다.3 is a cross-sectional view showing a mat according to a modification of the present invention.

* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

10: 폴리염화비닐(PVC) 발포물,10: polyvinyl chloride (PVC) foam,

20: 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물,20: polyethylene (PE) foam or polypropylene (PP) foam,

30: 직물원단지.30: Fabric fabric.

이하, 상기한 바와 같이 구성된 본 고안에 대해 첨부도면을 참조하여 상세히 설명한다.Hereinafter, the present invention configured as described above will be described in detail with reference to the accompanying drawings.

도 1은 본 고안의 일실시예에 따른 매트를 나타내는 사시도, 도 2는 본 고안의 일실시예에 따른 매트를 나타내는 단면도로서, 본 고안에 따른 매트는, 바닥면에 밀착되어 깔리는 최하층이 직사각형 형상이나 타원 형상 등 다양한 형상으로 이루어져 일정 두께는 갖는 폴리염화비닐(PVC) 발포물(10)로 구성된 상태에서, 그 상면에는 동일한 형상을 갖는 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)이 소정 접착제를 매개로 접착 고정됨과 아울러, 상기 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)의 상면에는 상술한 바와 동일한 폴리염화비닐(PVC) 발포물(10)이 소정 접착제를 매개로 접착 고정된 후, 상기 매트의 가장자리 부분을 따라서는 압착기를 통하여 일정 압력으로 고주파 압착되어 견고한 결합상태를 유지할 수 있도록 구성된다.1 is a perspective view showing a mat according to an embodiment of the present invention, Figure 2 is a cross-sectional view showing a mat according to an embodiment of the present invention, the mat according to the present invention, the bottom layer in close contact with the bottom surface is rectangular shape Polyvinyl chloride (PVC) foam (10) having a certain thickness and made of various shapes such as elliptic shape, polyethylene (PE) foam or polypropylene (PP) foam having the same shape on the upper surface ( 20) is adhesively fixed through a predetermined adhesive, and the same polyvinyl chloride (PVC) foam 10 as described above on the upper surface of the polyethylene (PE) foam or polypropylene (PP) foam 20 After the adhesive is fixed through a predetermined adhesive, it is configured to maintain a firmly coupled state by high-frequency pressing at a predetermined pressure through the press along the edge of the mat.

즉, 본 고안에 따른 매트는 다양한 형상을 갖는 일정 두께의 한 쌍의 폴리염화비닐(PVC) 발포물(10) 사이에 그 무게가 비교적 가벼우면서도 우수한 쿠션력을 갖는 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)이 접착 고정된 구조를 갖게 되는데, 이때 상기 폴리염화비닐(PVC) 발포물(10)과 상기 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)을 접착시키는데 있어서는 특수한 성질의 접착제가 이용된다.That is, the mat according to the present invention is a polyethylene (PE) foam or poly having a relatively light weight and excellent cushioning force between a pair of polyvinyl chloride (PVC) foams 10 having a predetermined thickness having various shapes. The propylene (PP) foam 20 has a structure that is adhesively fixed, wherein the polyvinyl chloride (PVC) foam 10 and the polyethylene (PE) foam or polypropylene (PP) foam 20 In order to bond the adhesive, a special adhesive is used.

여기에서, 상술한 폴리염화비닐(PVC) 발포물(10)이라 함은 염소 및 에틸렌의 합성에 의해 얻을 수 있는 염화비닐 모노머(VCM)를 중합하여 내수성과 내산성, 전기절연성 등을 갖도록 한 열가소성 플라스틱에 발포제를 첨가시켜 가열 경화시킴과 동시에 기포를 발포시켜 제조한 것이다.Herein, the polyvinyl chloride (PVC) foam 10 described above is a thermoplastic plastic polymerized with vinyl chloride monomer (VCM) obtained by the synthesis of chlorine and ethylene to have water resistance, acid resistance, electrical insulation, and the like. It is prepared by adding a foaming agent to the foam and heat-curing the foam.

또한, 상술한 폴리에틸렌(PE) 발포물(20)이라 함은 플라스틱 제품 중 최경량에 속하면서 우수한 쿠션력과 내수성 및 내저온 충격성을 갖는 플라스틱을 상술한 바와 같은 방법을 통해 발포물로 제조한 것이고, 또 상기 폴리프로필렌(PP) 발포물(20)이라 함은 상기 폴리에틸렌(PE)과 매우 유사한 성질을 갖으면서도 투명성 및 항장력 등이 보다 우수한 플라스틱을 상술한 바와 같은 방법을 통해 발포물로 제조한 것이다.In addition, the above-mentioned polyethylene (PE) foam 20 is made of the foamed product through the method as described above, plastics belonging to the lightest of the plastic products and having excellent cushioning power, water resistance and low temperature impact resistance, and The polypropylene (PP) foam 20 is made of the foam through the above-described method of a plastic having very similar properties to that of the polyethylene (PE) and having superior transparency and tensile strength.

한편, 상술한 바와 같은 구조를 갖는 매트에 있어서, 그 최상층을 구성하는 상기 폴리염화비닐(PVC) 발포물(10)의 상면에는 전사방식 등을 통해 소정 무늬가 인쇄된 레자나 다후다 등의 직물원단지(30)를 위치시킨 후 상술한 바와 같이 그 가장자리 부분을 고주파 압착하여 일체로 형성하므로서, 보다 고급스러우면서 우수한 신미감을 나타내도록 구성할 수도 있다.On the other hand, in the mat having the structure as described above, the upper surface of the polyvinyl chloride (PVC) foam 10 constituting the uppermost layer of the fabric such as leather or Dafuda in which a predetermined pattern is printed by a transfer method or the like After placing the original fabric 30, the edge portion is formed by integrally pressing the edge portion as described above, so that it can be configured to show more luxurious and excellent sense of beauty.

또한, 도 3은 본 고안의 변형예에 따른 매트를 나타내는 단면도로서, 본 고안의 변형예에 따라 상기 매트를 구성하는데 있어서, 그 최하층에 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)을 위치시킨 상태에서 그 상측에 상기 폴리염화비닐(PVC) 발포물(10)을 특수 접착제를 매개로 고정시킨 후, 그 상면에 선택적으로 상기 직물원단지(30)를 결합시켜 매트를 구성할 수도 있는 것이다.3 is a cross-sectional view showing a mat according to a modification of the present invention, and in constructing the mat according to a modification of the present invention, a polyethylene (PE) foam or a polypropylene (PP) foam ( 20) while the polyvinyl chloride (PVC) foam (10) is fixed on the upper side with a special adhesive medium, and then the fabric fabric 30 is selectively bonded to the upper surface to form a mat You can do it.

이어, 상기한 바와 같이 이루어진 본 고안의 작용에 대해 도를 참조하여 상세히 설명한다.Next, the operation of the present invention made as described above will be described in detail with reference to the drawings.

먼저, 본 고안에 따라 한 쌍의 일정 형상 및 두께를 갖는 폴리염화비닐(PVC) 발포물(10)의 사이에 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)을 접착 고정시켜 매트를 제조하게 되면, 상기 폴리에틸렌(PE) 발포물이나 상기 폴리프로필렌(PP) 발포물(20)의 특성에 따라 매트의 무게를 보다 경량으로 제조할 수가 있음과 더불어, 사용시에는 보다 우수한 쿠션력을 제공할 수가 있게 된다.First, the polyethylene (PE) foam or the polypropylene (PP) foam 20 is adhesively fixed between the polyvinyl chloride (PVC) foam 10 having a predetermined shape and thickness according to the present invention. When the mat is manufactured, the weight of the mat can be made lighter according to the properties of the polyethylene (PE) foam or the polypropylene (PP) foam 20, and excellent cushioning force is used during use. It can be provided.

이때, 상기 매트의 제조시에 상기 폴리염화비닐(PVC) 발포물(10) 사이에 형성되는 상기 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물(20)의 두께를 보다 두껍게 하여 그 쿠션력이 증대되도록 구성할 수도 있음은 물론이다.At this time, the thickness of the polyethylene (PE) foam or polypropylene (PP) foam 20 formed between the polyvinyl chloride (PVC) foam 10 during the manufacture of the mat to thicken the cushion Of course, it can also be configured to increase the power.

또한, 본 고안에 따른 매트의 상면에 일정 높이를 갖는 돌기를 다수 개 형성하므로서 상기 매트의 사용시에 지압 효과가 부여되도록 할 수도 있는 것이며, 또 상기 매트의 바닥면에는 미끄럼방지부재 등을 부착하여 매트의 임의적인 유동이 방지되도록 할 수도 있는 것이다.In addition, by forming a plurality of protrusions having a predetermined height on the upper surface of the mat according to the present invention may be to give the acupressure effect when using the mat, and also by attaching a non-slip member to the bottom surface of the mat It may be possible to prevent the arbitrary flow of.

한편, 본 고안에서 기재된 내용과 다른 변형된 실시예들이 돌출 된다고 하더라도 본 고안의 기술적 사상이나 전망으로부터 개별적으로 이해되어져서는 안되며, 본 고안에 첨부된 청구범위 내에 속하게 됨은 물론이다.On the other hand, even if the modified embodiments other than the contents described in the present invention is not to be understood individually from the technical spirit or prospects of the present invention, it goes without saying that belongs to the claims attached to the present invention.

상기에서 설명한 바와 같이 이루어진 본 고안에 따르면, 한 쌍의 폴리염화비닐(PVC) 발포물 사이에 폴리에틸렌(PE) 발포물이나 폴리프로필렌(PP) 발포물을 접착 고정시켜 매트를 제조하므로서, 저가의 원재료를 사용함에 따라 제품의 생산단가를 절감하여 경제성을 향상시킬 수 있는 효과가 있게 된다.According to the present invention made as described above, a low-cost raw material by producing a mat by adhesively fixing polyethylene (PE) foam or polypropylene (PP) foam between a pair of polyvinyl chloride (PVC) foam By using it will reduce the production cost of the product will be effective to improve the economics.

또한, 본 고안에 따른 매트는 폴리염화비닐(PVC) 발포물로만 구성된 매트에 비해 보다 가벼우면서도 뛰어난 쿠션력을 갖게 되므로, 보다 고품질의 매트를 소비자에게 제공할 수 있는 효과가 있음과 아울러, 이에 따라 소비자의 만족감을 극대화시킬 수 있는 효과도 있게 된다.In addition, the mat according to the present invention has a lighter weight and excellent cushioning force than a mat composed of polyvinyl chloride (PVC) foam only, thereby providing a higher quality mat to the consumer, and accordingly There is also an effect that can maximize the satisfaction of consumers.

Claims (2)

매트에 있어서,In the mat, 상기 매트는,The mat, 일정 형상 및 두께를 갖는 한 쌍의 폴리염화비닐(PVC) 발포물 사이에 동일 형상의 폴리에틸렌(PE) 발포물 또는 폴리프로필렌(PP) 발포물이 접착되어 고정된 후, 상기 매트의 가장자리 부분은 압착기를 매개로 고주파 압착되어 구성되는 것을 특징으로 하는 매트.After a polyethylene (PE) foam or a polypropylene (PP) foam of the same shape is bonded and fixed between a pair of polyvinyl chloride (PVC) foams having a predetermined shape and thickness, the edge portion of the mat is pressed. Mat characterized in that it is configured by high-frequency compression via a medium. 제 1항에 있어서,The method of claim 1, 최상층에 위치한 상기 폴리염화비닐(PVC) 상면에는 다양한 색상 및 문양의 디자인을 갖는 직물원단지가 부착되는 것을 특징으로 하는 매트.The polyvinyl chloride (PVC) upper surface is located on the top layer mat characterized in that the fabric is attached with a variety of colors and patterns of design.
KR20-2004-0021828U 2004-07-30 2004-07-30 A mat KR200366181Y1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101923768B1 (en) * 2016-04-22 2018-11-29 (주) 새한테크 mat combined with pvc sheet and it's production method
KR20190082550A (en) 2018-01-02 2019-07-10 주식회사 동해코리아 Method for manufacturing foamed urethane mold-adhesive pvc mats
KR102002935B1 (en) 2018-06-04 2019-07-23 (주)동해코리아 Method for manufacturing foamed urethane mold-adhesive pvc mats
KR20190138296A (en) 2019-07-01 2019-12-12 주식회사 동해코리아 Method for manufacturing foamed urethane mold-adhesive pvc mats

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101923768B1 (en) * 2016-04-22 2018-11-29 (주) 새한테크 mat combined with pvc sheet and it's production method
KR20190082550A (en) 2018-01-02 2019-07-10 주식회사 동해코리아 Method for manufacturing foamed urethane mold-adhesive pvc mats
KR102002935B1 (en) 2018-06-04 2019-07-23 (주)동해코리아 Method for manufacturing foamed urethane mold-adhesive pvc mats
KR20190138296A (en) 2019-07-01 2019-12-12 주식회사 동해코리아 Method for manufacturing foamed urethane mold-adhesive pvc mats

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