CN103935101A - Manufacturing method of embedded independent particle shock absorption protection tool materials and shock absorption protection tool - Google Patents
Manufacturing method of embedded independent particle shock absorption protection tool materials and shock absorption protection tool Download PDFInfo
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- CN103935101A CN103935101A CN201310019082.XA CN201310019082A CN103935101A CN 103935101 A CN103935101 A CN 103935101A CN 201310019082 A CN201310019082 A CN 201310019082A CN 103935101 A CN103935101 A CN 103935101A
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- cloth
- damping
- shock absorption
- protection tool
- bed
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Abstract
The invention discloses a manufacturing method of embedded independent particle shock absorption protection tool materials, and also discloses a shock absorption protection tool manufactured by adopting the method. Self-adhesion centrifugal paper is adopted to be fixed with particles and is then subjected to pasting or hot pressing with cloth, after the centrifugal paper is removed, the original elasticity of the materials is maintained, and the self adhesion centrifugal paper has the advantages that the fixation is easy, the practicability is high, and the cost is low. The method provided by the invention has the advantages that the manufacturing process is simple, the realization is easy, and the production efficiency is high. The embedded independent particle shock absorption protection tool provided by the invention has the advantages that the stretching intensity is good, the softness is high, the appearance of the independent particles on cloth is neat, the appearance is attractive and elegant, in addition, the bonding is firm, the cloth layer can be easily sewed with other contact materials, the work procedures are simple, the work period is greatly shortened, the work efficiency is improved, and the embedded independent particle shock absorption protection tool can be favorably and widely popularized and applied.
Description
Technical field
The present invention relates to a kind of protecting ware for sports, relate in particular to a kind of internal individual particles damping protective gear material preparation method and damping protector.
Background technology
As everyone knows, along with the now increasing new material of social progress is in the sight of people, ethene-acetate ethylene copolymer (EVA) namely low polyethylene foamed foam has been subjected to people's extensive concern now as a kind of material of excellent, EVA product of rubber and plastic is novel environment friendly plastics packaging material, have the advantages such as good buffering, antidetonation, heat insulation, moistureproof, anti-ecsomatics corrosion, tool is nontoxic, do not absorb water.EVA product of rubber and plastic can shape through design, its shockproof properties is better than the Traditional Packing materials such as polystyrene (foam), and meet environmental requirement, EVA material is widely used in the every field such as household electrical appliance, hardware & tools, toy, handicraft, tourism goods, outdoor goods, cultural goods, cosmetics now, such as, as at the bottom of the inner lining material of sport footwear, sport shoe-pad, outdoor shoe, case and bag back pad, surfboard, hassock, protecting ware for sports, automotive trim, the laminating of footwear material; The base material of high-grade foam tape product; Icebox, cold-proof building, light mat, sunshading board material; The fields such as the shockproof cushioning packaging of the electronic products such as electrical equipment, precision instrument, instrument.The feature of EVA resin is to have good flexibility, and the elasticity as rubber still can have good pliability at-50 DEG C, the transparency and lustrous surface are good, and chemical stability is good, and anti-aging and resistance to ozone intensity is good, nontoxicity is good with the miscibility of filler, painted good with processing and forming.
For present damping protector manufacturer, the process of the protector of processing damping is now mainly with cold, after hot extrusion molding, again clout is dismissed, then carry out deep processing and obtain finished product, this its processing step productivity effect of damping protector production method is not high, mould is corresponding excessive, acomialy reach client to different size shape or erose requirement, although the product of producing can be cut into the needed shape of client with die, but have the too small caducous situation of inclusion granule in marginal portion, and whole product does not all have selvedge to carry out sewing with other contact material, overall aesthetics is not high, and this is the major defect for conventional art.
In view of this, the necessary one that provides can be produced large sheet or irregularly shaped, and can guarantee edge inclusion granule difficult drop-off, the irregular product of producing all can leave selvedge, be beneficial to when other material contacts can sewing internal individual particles damping protective gear material preparation method and damping protector.
Summary of the invention
For the deficiencies in the prior art, one of the object of the invention is to: provide one to have and can produce large sheet or irregular product, particle difficult drop-off and product have selvedge around easily and the preparation method of the internal individual particles damping protective gear material of other material sewing.
The object of the invention is to two: provide one to have hot strength good, flexibility is strong, and on cloth, individual particles outward appearance is clean and tidy, elegant in appearance, bonding firmly, and the good damping protector of permeability.
For one of above-mentioned purpose, the invention reside in a kind of above-mentioned internal individual particles damping protective gear material preparation method is provided, adopt following steps: the first step, low polyethylene foamed foam raw material to be cut into slices and obtained cushioning sheet material, this buffering sheet material has upper surface and lower surface;
Second step, through shear and making mould punching, blocks punching press by buffering sheet material at this buffering sheet material as in the above-mentioned first step;
The 3rd step, is bonded at the upper surface that blocks punching press and cushion well sheet material on the centrifugal paper of self-adhesion, and unnecessary material is removed, and forms independently particle;
The 4th step, be made into the lower surface gluing of individual particles at buffering sheet material, by the lower surface of gluing and bed of cloth laminating or hot pressing, in the process of hot pressing, control temperature between 130 degree to 150 degree, hot pressing time is between 10 seconds to 30 seconds, and hot pressing pressure is controlled between 2.3Mpa to 8.0Mpa;
The 5th step, removes centrifugal the self-adhesion of particle upper surface paper, cuts selvedge according to required size;
The 6th step evenly brushes thermosol on the upper surface that removes centrifugal paper expanded beads, makes internal individual particles damping protective gear material.
One as internal individual particles damping protective gear material preparation method of the present invention is improved, and described bed of cloth is woven fabric or looped fabric.
For two of above-mentioned purpose, the invention reside in a kind of damping protector is provided, comprise bed of cloth and buffer board material layer, described buffering sheet metal layer is arranged on bed of cloth.
One as damping protector of the present invention is improved, and described buffering sheet metal layer is made up of some particles.
One as damping protector of the present invention is improved, and described particle is circle, regular hexagon, rhombus, square or other irregular shape.
One as damping protector of the present invention is improved, and described particle is to intersect or dot matrix arrangement.
One as damping protector of the present invention is improved, and described bed of cloth is woven fabric or looped fabric.
Beneficial effect of the present invention is: preparation method provided by the invention is with respect to prior art, technique is simple, the equipment using is simple, can save the energy and production cost, paste and can effectively paste the particle difficult drop-off that buffering sheet material is made into the centrifugal paper of self-adhesion, and use the very convenient hot pressing of carrying out to fix; The damping protector making by internal individual particles damping protective gear material preparation method, have high resiliency, flexibility, activity, extensibility intensity high, remove and keep the original elasticity of material and the feature such as machine-shaping very easily after centrifugal paper, permeability is good, bed of cloth is easy in addition and other contact material sewing, operation is simple, the reduction of erection time greatly, increases work efficiency, market prospects are wide, are beneficial to wide popularization and application.
Brief description of the drawings
Fig. 1 is that the present invention cushions sheet material, the centrifugal paper of self-adhesion and bed of cloth structural representation.
Fig. 2 is the centrifugal paper of particle, self-adhesion and the bed of cloth structural representation that board making of the present invention becomes.
Fig. 3 is the damping protecting utensil structure schematic diagram one that the inventive method is made.
Fig. 4 is the damping protecting utensil structure schematic diagram two that the inventive method is made.
Fig. 5 is the damping protecting utensil structure schematic diagram three that the inventive method is made.
Fig. 6 is the damping protecting utensil structure schematic diagram four that the inventive method is made.
Fig. 7 is the damping protecting utensil structure schematic diagram five that the inventive method is made.
Fig. 8 is the damping protecting utensil structure schematic diagram six that the inventive method is made.
Fig. 9 is the damping protecting utensil structure schematic diagram seven that the inventive method is made.
Detailed description of the invention
Shown in Fig. 1 and Fig. 2, the preparation method of internal individual particles damping protective gear material, comprises as following steps:
The first step, cuts into slices low polyethylene foamed foam raw material to obtain cushioning sheet material 1, and this buffering sheet material 1 has upper surface 11 and lower surface 12;
Second step, through shear and making mould punching, blocks punching press by buffering sheet material 1 at this buffering sheet material 1 as in the above-mentioned first step;
The 3rd step, is bonded at the upper surface 11 that blocks punching press and cushion well sheet material 1 on the centrifugal paper 2 of self-adhesion, and unnecessary material is removed, and forms individual particles 13;
The 4th step, be made into lower surface 12 gluings of individual particles 13 at buffering sheet material 1, the lower surface of gluing 12 and bed of cloth 3 are fitted or hot pressing, in the process of hot pressing, control temperature between 130 degree to 150 degree, hot pressing time is between 10 seconds to 30 seconds, hot pressing pressure is controlled between 2.3Mpa to 8.0Mpa, because the former material of this low polyethylene foamed foam is solid-state at normal temperatures, when ambient temperature former material melting of this low foaming at 130 DEG C～150 DEG C time, and change into and can flow and the sticking liquid liquid of tool, so in the time that hot pressing temperature is between 130 degree to 150 degree, the former material melting of this foaming, and the particle 13 that this buffering sheet material 1 is made into fixedly sticks on bed of cloth 3, this bed of cloth 3 can be made up of woven fabric or looped fabric.
The 5th step, removes centrifugal the self-adhesion of particle 13 upper surfaces 11 paper 2, cuts bed of cloth 3 limits according to required size;
The 6th step evenly brushes thermosol on the upper surface that removes centrifugal paper 2 individual particles 13 of self-adhesion, makes internal individual particles 13 damping protective gear materials, completes overall manufacturing process.
Shown in Fig. 1, Fig. 2 and Fig. 3, a kind of damping protector, comprises bed of cloth 3 and cushioned material layer 1, and described cushioned material layer 1 is arranged on bed of cloth 3.
Wherein, cushioned material layer 1 forms for some individual particles 13.
This particle 13 is to intersect or dot matrix arrangement, and such air free that can make flows, and keeps the original elasticity of raw material.
This bed of cloth 3 can be made up of woven fabric or looped fabric.
Referring to Fig. 2 and Fig. 3, in the present embodiment, this particle 13 is square.
In other embodiment, referring to Fig. 4, this particle 13 is circular, or referring to Fig. 5 and Fig. 6, this particle 13 is regular hexagon, or referring to Fig. 7 and Fig. 8, this particle 13 is rhombus, or referring to Fig. 9, this particle 13 is other irregular shape.
To sum up, the present invention passes through said method, simultaneously be bonded on the centrifugal paper 2 of self-adhesion and shape unnecessary raw material are removed and form independently particle 13 blocking the buffering sheet material 1 that punching press is good, another side and bed of cloth 3 hot pressing are fixed-type, difficult drop-off, manufacture craft is simple, be easy to realize, production efficiency is high, the internal individual particles damping protector that the inventive method makes, not only keep the original elasticity of material, individual particles 13 improves flexibility, activity and extensibility, independently particle 13 is arranged and can be made air free circulation by intersection or battle array, reduce the feeling of oppression and heat producing after strenuous exercise, bed of cloth 3 is easy in addition and other contact material sewing, the very easily feature such as machine-shaping, increase work efficiency, market prospects are wide, be beneficial to wide popularization and application.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also carry out suitable change and amendment to above-mentioned embodiment.Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition,, although used some specific terms in this description, these terms just for convenience of description, do not form any restriction to the present invention.
Claims (7)
1. an internal individual particles damping protective gear material preparation method, is characterized in that, it comprises the following steps:
The first step, cuts into slices low polyethylene foamed foam raw material to obtain cushioning sheet material, and this buffering sheet material has upper surface and lower surface;
Second step, through shear and making mould punching, blocks punching press by buffering sheet material at this buffering sheet material as in the above-mentioned first step;
The 3rd step, is bonded at the upper surface that blocks punching press and cushion well sheet material on the centrifugal paper of self-adhesion, and unnecessary material is removed, and forms independently particle;
The 4th step, be made into the lower surface gluing of particle at buffering sheet material, by the lower surface of gluing and bed of cloth laminating or hot pressing, in the process of hot pressing, control temperature between 130 degree to 150 degree, hot pressing time is between 10 seconds to 30 seconds, and hot pressing pressure is controlled between 2.3Mpa to 8.0Mpa;
The 5th step, removes centrifugal the self-adhesion of expanded beads upper surface paper, cuts selvedge according to required size;
The 6th step evenly brushes thermosol on the upper surface that removes centrifugal paper expanded beads, makes internal individual particles damping protective gear material.
2. internal individual particles damping protective gear material preparation method according to claim 1, is characterized in that: described bed of cloth is woven fabric or looped fabric.
3. implement the claims the damping protector that described in 1, internal individual particles damping protective gear material preparation method makes, it is characterized in that: comprise bed of cloth and buffer board material layer, described buffering sheet metal layer is arranged on bed of cloth.
4. damping protector according to claim 3, is characterized in that: described buffering sheet metal layer is that some particles form.
5. damping protector according to claim 4, is characterized in that: described particle is circle, regular hexagon, rhombus, square or other irregular shape.
6. damping protector according to claim 5, is characterized in that: described particle is to intersect or dot matrix arrangement.
7. damping protector according to claim 3, is characterized in that: described bed of cloth is woven fabric or looped fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310019082.XA CN103935101B (en) | 2013-01-20 | 2013-01-20 | Internal individual particles damping protective gear material preparation method and damping protector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310019082.XA CN103935101B (en) | 2013-01-20 | 2013-01-20 | Internal individual particles damping protective gear material preparation method and damping protector |
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| Publication Number | Publication Date |
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| CN103935101A true CN103935101A (en) | 2014-07-23 |
| CN103935101B CN103935101B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310019082.XA Active CN103935101B (en) | 2013-01-20 | 2013-01-20 | Internal individual particles damping protective gear material preparation method and damping protector |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107373887A (en) * | 2017-08-09 | 2017-11-24 | 中山杰伟鞋业有限公司 | A kind of manufacturing process of novel ventilated shoe-pad |
| CN115214159A (en) * | 2021-04-19 | 2022-10-21 | 嘉善安迅织造有限公司 | Method for manufacturing multilayer buffer structure |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202095698U (en) * | 2011-05-31 | 2012-01-04 | 厦门市斯巴特进出口有限公司 | Shock-absorption bag with shock-absorption grains |
| JP2012205665A (en) * | 2011-03-29 | 2012-10-25 | Sanshin Kosan Kk | Shoe insole |
-
2013
- 2013-01-20 CN CN201310019082.XA patent/CN103935101B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012205665A (en) * | 2011-03-29 | 2012-10-25 | Sanshin Kosan Kk | Shoe insole |
| CN202095698U (en) * | 2011-05-31 | 2012-01-04 | 厦门市斯巴特进出口有限公司 | Shock-absorption bag with shock-absorption grains |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107373887A (en) * | 2017-08-09 | 2017-11-24 | 中山杰伟鞋业有限公司 | A kind of manufacturing process of novel ventilated shoe-pad |
| CN115214159A (en) * | 2021-04-19 | 2022-10-21 | 嘉善安迅织造有限公司 | Method for manufacturing multilayer buffer structure |
| CN115214159B (en) * | 2021-04-19 | 2024-03-01 | 嘉善安迅织造有限公司 | Manufacturing method of multi-layer buffer structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103935101B (en) | 2016-04-13 |
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Effective date of registration: 20210324 Address after: 523000 Yufang Science Park, Gaolong West Road, xiansha village, Gaopo Town, Dongguan City, Guangdong Province Patentee after: Dongguan Jubao shoe material Co.,Ltd. Address before: 523000 workshop of Yufang science and Technology Park, Waijing Industrial Park, Gaolong West Road, xiansha village, Gaopo Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN BAOSHUAI SHOE MATERIAL Co.,Ltd. |
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