KR200360012Y1 - Apparatus for gas recovery - Google Patents

Abstract

The present invention relates to a residual gas recovery apparatus that is equipped with a transfer pump driven by air to transfer fuel to perform fuel recovery and residual gas removal of a fuel tank more quickly and safely. Adjusts the pressure and flow rate of the supporting case, the bypass pump operated by the storage tank and air pressure to transfer fuel, and the bypass equalization valve that maintains the load acting on the conveying pump below a certain pressure, and the air driving the transfer pump. A recovery unit installed in the case, including a fixed quantity injection device for restricting the fuel stored in the storage tank to a predetermined amount and a nitrogen purge device for supplying nitrogen to the fuel tank, and residual gas in the fuel tank. It includes a combustion section for receiving and burning.

Description

Residual Gas Recovery System {Apparatus for gas recovery}

The present invention relates to a residual gas recovery apparatus, and more particularly to a device that can safely and quickly recover the residual gas remaining in the fuel tank mounted on the LPG vehicle in the automobile repair shop or junkyard.

In general, the fuel tank of the LPG vehicle is composed of a high-pressure container to fill the LPG fuel, the fuel tank is equipped with three basic valves and volume indicators, such as gas phase valve, liquid valve, filling valve.

When a component such as a volume indicator fails, the repair of the fuel tank at the auto body shop is carried out after the fuel tank has been degassed. Similarly, when decommissioning a vehicle from the junkyard, the remaining gas in the fuel tank must be removed first.

However, in the related art, since there is no device for removing or recovering residual gas from the fuel tank, the operator had to discharge the residual gas into the atmosphere. As a result, not only the air was contaminated but also a considerable amount of fuel was not reused and wasted. . In addition, even if the residual gas in the fuel tank is manually removed, there may be a problem that the operator avoids the repair or disposal work due to the explosion accident may occur due to the minute residual gas present in the fuel tank.

As an effort to solve such a conventional problem, Korean Laid-Open Patent Publication No. 2003-31091 discloses a technique for recycling a gas cylinder LPG of a discarded vehicle, but as a place for recovering and storing residual gas in an LPG fuel tank. Since there is a risk of using the storage tank buried underground, there was a problem that the installation cost and maintenance cost of the residual gas recovery device takes a lot. In addition, such a device is not only movable, there is a problem that a separate device for injecting the gas of the storage storage tank to the fuel tank in order to recycle the recovered gas has a problem.

In addition, Korean Patent Laid-Open Publication No. 2003-59731 discloses a residual gas recovery apparatus including a motor-driven pump and a four-way valve, but first recovers liquid fuel and recovers gaseous fuel, and fuel flow is driven by a pump. There was a problem that the recovery process is slow because it is generated due to the action of the negative pressure formed in the pipe by, and the process of operating or controlling the control valve to be suitable for each of the liquid fuel recovery operation and the recovery of the gas phase fuel has a complicated problem.

In addition, in the liquefied gas recovery and refilling apparatus of Korean Registered Utility Model No. 269449, the pump is operated to vacuum the storage container and the fuel moves by the pressure difference between the storage container and the fuel tank. There is a problem in that the configuration and operation of the valve is complicated because the recovery operation must be made separately, and the flow of fuel is caused by the pressure difference between the fuel tank and the storage container, so the recovery process is slow.

In addition, such a prior art is an electric drive pump is adopted, there is a risk of explosion due to the nature of the flammable gas installation and explosion-proof design is required to overcome this, there is a problem of increased cost and complicated installation structure.

The present invention is devised to solve the problems described above, the object of the present invention is to perform the fuel recovery operation and the removal of residual gas more quickly and safely, and can be conveniently used by moving the installation position freely It is to provide a residual gas recovery apparatus.

In addition, another object of the present invention is to provide a residual gas recovery apparatus that improves safety by significantly reducing the risk of gas explosion and also reduces the manufacturing cost since there is no need for explosion-proof design.

In addition, another object of the present invention is to provide a residual gas recovery apparatus that can be used to recycle the recovered fuel by using a general LPG container as a container for recovering and storing the fuel in the fuel tank.

Figure 1a is a side view of the residual gas recovery device case according to an embodiment of the present invention.

Figure 1b is a front view of the residual gas recovery apparatus case according to an embodiment of the present invention.

2 is a pneumatic circuit diagram of a residual gas recovery apparatus according to an embodiment of the present invention.

Figure 3a is a front view of the residual gas recovery device case according to another embodiment of the present invention.

Figure 3b is a front view of the residual gas recovery device supply unit according to another embodiment of the present invention.

4 is a pneumatic circuit diagram of a residual gas recovery apparatus according to another embodiment of the present invention.

5 is a front view of a residual gas recovery apparatus case according to another embodiment of the present invention.

6 shows a pneumatic circuit diagram of a residual gas recovery apparatus according to another embodiment of the present invention.

* Explanation of symbols for main parts of the drawings

1 fuel tank 7 flow rate and pressure regulating device 22 storage line

1a: outlet 9: nitrogen purge device 23: pump inlet line

1b: inlet 11: moving roller 24: pump outlet line

2: storage tank 12: hot water storage unit 25: air supply pipe

3: transfer pump 12a: thermometer 40: combustion part

3b: transfer pump outlet 13: four-way valve 41: hot water tank

3a: transfer pump inlet 14: monitoring window 42: three-way valve

3c: air inlet 15: filter network 50: supply

4: Bypass equalization valve 16: Overflow prevention valve 108a: Electronic balance

5: pressure regulating device 17: arthropod 8,108: metering injection device

6: flow control device 21: recovery line 10,110: case

30,31,32: recovery section

In order to achieve the above object, the present invention provides a residual gas recovery apparatus that is equipped with a transfer pump driven by air to transfer fuel to perform fuel recovery and residual gas removal of a fuel tank more quickly and safely. do.

Residual gas recovery device according to the present invention is a residual gas recovery device for recovering the fuel of the fuel tank, the support for the fuel tank and the hot water storage unit for supplying heat to the fuel tank is formed on the top and the moving roller It is installed between the case and the storage tank in which the recovered fuel is stored and the storage tank and the fuel tank, and are operated between the inlet and the outlet of the transfer pump and the transfer pump which are operated by air pressure to transfer fuel and act on the transfer pump. Bypass equalization valve to keep the load below a certain pressure, flow rate and pressure control device to regulate the pressure and flow rate of air driving the transfer pump, and fixed quantity injection device and fuel tank to limit the fuel stored in the storage tank to a predetermined amount A recovery part installed in the case including a nitrogen purge device connected to the gas supply unit and supplying nitrogen to the storage tank from the fuel tank. If the fee is collected and comprises a combustion burning when supplied the residual gas in the fuel tank.

In addition, the residual gas recovery device is a residual gas recovery device for recovering the fuel in the fuel tank, and is installed between the storage tank and the storage tank and the fuel tank in which the recovered fuel is stored and operated by air pressure to transfer fuel and It is installed between the inlet and the outlet of the transfer pump and the bypass equalization valve which maintains the load acting on the transfer pump below a certain pressure, and the flow and pressure control device and the storage tank to control the pressure and flow rate of the air driving the transfer pump. A recovery unit including a fixed quantity injection device for limiting the stored fuel to a predetermined amount and a case in which a moving roller is mounted, and a combustion unit for supplying residual gas in the fuel tank to combust the fuel when the fuel is recovered from the fuel tank to the storage tank; It is connected to fuel tank and hot water storage unit that supplies heat to fuel tank It may include a supply unit is equipped with a nitrogen purge device.

Preferably, the four-way valve is switchable on the pipe connecting the transfer pump, the fuel tank and the storage tank to selectively change the direction of fuel flow between the fuel tank and the storage tank.

In addition, on the pipe connected to the inlet of the transfer pump, it is preferable that a monitoring window for monitoring the internal fuel flow and a filtering network for removing foreign matter in the fuel.

In addition, on the pipe connected to the inlet of the transfer pump, it is preferable that an overflow prevention valve is provided to limit excessive flow of fuel.

Through the preferred embodiments of the accompanying drawings, looks at the configuration and operation of the residual gas recovery device according to the present invention in more detail.

Figure 1a is a side view of the residual gas recovery device case according to an embodiment of the present invention, Figure 1b is a front view, Figure 2 shows a pneumatic circuit diagram of the residual gas recovery device according to an embodiment of the present invention.

Residual gas recovery apparatus according to an embodiment of the present invention comprises a case 10, recovery unit 30, and the combustion unit 40.

The case 10 is equipped with a fuel tank 1 at an upper portion thereof, the recovery unit 30 recovers fuel and residual gas in the fuel tank 1, and the combustion unit 40 has a recovery unit 30 as fuel. And after the residual gas is recovered to perform the operation of burning the fine residual gas in the fuel tank (1).

The fuel tank 1 corresponds to a work target container for removing fuel and residual gas contained therein for performing a repair or disposal operation. In the upper part of the case 10, a support 17 for supporting the fuel tank 1 is installed, and a hot water storage unit 12 for supplying heat to the fuel tank 1 is formed. In addition, the case 10, the recovery unit 30 to be described later is installed, the lower portion of the moving roller 11 is installed, it is possible to change the installation place freely.

In particular, in the case of a winter season, the hot water storage unit 12 performs a function of completely vaporizing gas remaining on the bottom of the fuel tank 1 after the recovery operation and removing the gas to the outside, and a thermometer 12a is installed to provide a hot water storage unit 12. ), The temperature of hot water does not reach more than 40 degrees Celsius.

The recovery unit 30 is installed in the case 10 to perform a function of recovering fuel and residual gas in the fuel tank 1, and includes a storage tank 2, a transfer pump 3, and bypass equalization. And a valve 4, a flow rate and pressure regulating device 7, a metering injection device 8, a nitrogen purge device 9 and the like.

The recovery unit 30 is provided with a pipe connecting the transfer pump 3, the fuel tank 1 and the storage tank 2, and is connected to the outlet 1a of the fuel tank 1 to recover fuel and gas. A recovery line 21, a storage line 22 connected to the storage tank 2 so that the recovered fuel, etc. are stored, and a pump inlet for supplying fuel introduced from the outside to the inlet 3a of the transfer pump 3 Lines 23 and pipes such as a pump outlet line 24 connected to the transfer pump outlet 3b are provided.

On the recovery line 21, the storage line 22, the pump inlet line 23, and the pump outlet line 24, four-way valves 13 are provided to be switchable to selectively change the direction of the fuel flow. Perform the function. That is, when the operation of recovering fuel from the fuel tank 1 to the storage tank 2 is performed, the four-way valve 13 is switched to the switching position 'a' so that the recovery line 21 and the pump inflow line 23 are connected. At the same time, the pump outlet line 24 and the storage line 22 are connected, and when the operation of injecting fuel from the storage tank 2 into the fuel tank 1 is performed, the four-way valve 13 is switched to the switching position 'b'. Switched to the storage line 22 and the pump inlet line 23 is connected at the same time the pump outlet line 24 and the recovery line 21 is connected.

The storage tank 2 is a container in which the recovered fuel is stored, and can use a conventional LPG container conventionally used without having to manufacture a new container. Therefore, a simple method of increasing the number of storage tanks can be used to increase the storage capacity of the residual gas recovery system. In addition, since the use of general LPG container is easy to carry out to the outside, it is possible to reduce the storage of dangerous goods in the workplace to minimize the maintenance of safer working environment, and it is economical because it is compatible with the commercially available general LPG. .

A transfer pump 3 is installed between the storage tank 2 and the fuel tank 1 to transfer fuel by operating by air pressure. The feed pump 3 uses an air driven double-suction piston compressor (air booster pump), which is simple in structure and easy to handle, and does not have a ignition factor for flammable gases because it is air driven. There is no advantage.

In addition, since the gas is automatically ventilated by the air discharged after the operation of the transfer pump 3, the safety against gas leakage is improved, and since the transfer pump 3 is an air driven double suction method, there is no pulsation and the transfer speed is fast. In addition, since the vacuum pump may be sucked in the structure of the transfer pump 3, the fuel may be transferred regardless of whether the fuel is in a liquid state or a gas state, and a complete recovery of the residual gas as well as the liquid fuel in the fuel tank 1 may be achieved by vacuum suction. It is possible.

An air supply pipe 25 for supplying compressed air for driving from the outside is connected to the air inlet 3c of the transfer pump 3, and a flow rate and pressure regulating device 7 is installed on the air supply pipe 25. The flow rate and pressure regulating device 7 includes a pressure regulating device 5 for adjusting the pressure of the compressed air and a flow rate adjusting device 6 for adjusting the flow rate. Since the allowable air pressure of the transfer pump 3 is set to a predetermined pressure by the pressure regulating device 5, the abnormal high pressure can be automatically cut off at the balance point of the force on the air side and the gas side.

On the pump inlet line 23, which is a pipe connected to the inlet 3a of the transfer pump 3, a monitoring window 14 for monitoring fuel flow in the pipe and a filtering net for removing foreign matter in the fuel ( 15), and an overflow valve 16, which restricts excessive flow of fuel, is preferably provided.

In general, a tank overflow valve (not shown) is installed at the outlet 1a of the fuel tank 1, and when a conventional gas recovery device is used, the tank overflow valve (not shown) is operated to delay fuel recovery. Although there was a problem, according to the flow rate control device 6 of the present invention, the suction amount of the transfer pump 3 can be adjusted by adjusting the speed of the transfer pump 3 so that the tank is attached to the outlet 1a of the fuel tank 1. The shut-off phenomenon of the overflow valve (not shown) does not occur.

That is, the operator can adjust the speed of the transfer pump 3 by operating the flow control device 6 while observing the flow state and the speed of the fuel flowing through the monitoring window 14 so that the tank overflow of the fuel tank 1 The prevention valve (not shown) may be operated to prevent a situation such as slowing down of the feed rate of the fuel. In this way, the speed of the transfer pump 3 is controlled by using the transfer pump 3 and the flow control device 6 and the monitoring window 14, and the required work time is significantly shorter than that of the conventional apparatus. There is this.

The bypass equalization valve 4 is installed between the inlet 3a and the outlet 3b of the transfer pump 3 to maintain a load acting on the transfer pump 3 below a certain pressure. That is, the equalization valve 4 controls the pump load increase and the operation of the overflow valve 16 due to the pressure difference by removing the pressure difference between the fuel tank 1 and the storage tank 2.

The metering injection device 8 performs a function of limiting the amount of fuel stored in the storage tank 2 so as to meet a general LPG use purpose to a predetermined amount, thereby improving safety and accuracy of work.

The nitrogen purge device 9 is connected to the fuel tank 1 to supply nitrogen to maintain a constant pressure in the fuel tank 1 and to allow the fine residual gas to be completely discharged to the outside.

The combustion unit 40 is connected to the recovery line 21 by the three-way valve 42. When the fuel and the residual gas are recovered by the recovery unit 30, the three-way valve 42 is connected to 'c' in the drawing. The fine residual gas of the fuel tank 1 flows into the combustion part 40 by switching to. Therefore, the combustion unit 40 performs the operation of burning the fine residual gas in the fuel tank 1 so that the residual gas in the fuel tank 1 is in a safe state below atmospheric pressure. In addition, the combustion unit 40 is preferably equipped with a hot water tank 41 capable of producing hot water.

Referring to the operation of the residual gas recovery device having the above-described configuration is as follows.

When the operation of recovering fuel from the fuel tank 1 to the storage tank 2 is performed, the recovery line 21 and the pump inflow line 23 are connected and the pump outlet line 24 and the storage line 22 are connected. The four-way valve 13 is switched to the switching position 'a' to be connected. When the transfer pump 3 is driven in this state, fuel from the fuel tank 1 flows into the transfer pump 3 via the recovery line 21 and the pump inlet line 23. The transfer pump 3 pressurizes the introduced fuel and discharges it to the outlet 3b. The discharged fuel is injected into the storage tank 2 via the pump outlet line 24 and the storage line 22.

At this time, the metering injection device 8 limits the amount of fuel stored in the storage tank 2 to a predetermined amount so that the amount of fuel suitable for general LPG use is injected into the storage tank 2.

After the fuel recovery operation of the fuel tank 1 is completed, the three-way valve 42 connecting the combustion unit 40 and the recovery line 21 is switched to the switching position 'c' so that fine residual gas from the fuel tank 1 is discharged. It is supplied to the combustion part 40 and combusts.

When the operation of injecting fuel from the storage tank 2 into the fuel tank 1 is performed, the storage line 22 and the pump inflow line 23 are connected and at the same time the pump outlet line 24 and the recovery line 21 The four-way valve 13 is switched to be connected. When the transfer pump 3 is driven in this state, the fuel of the storage tank 2 flows into the transfer pump 3 via the storage line 22 and the pump inflow line 23, and the transfer pump 3 The introduced fuel is pressurized and discharged to the outlet 3b. The discharged fuel is injected into the inlet port 1b of the fuel tank 1 via the pump outlet line 24 and the recovery line 21.

Figure 3a is a front view of the residual gas recovery device case according to another embodiment of the present invention, Figure 3b is a front view of a residual gas recovery device supply unit according to another embodiment of the present invention, Figure 4 is another embodiment of the present invention The pneumatic circuit diagram of the residual gas recovery apparatus according to the present invention is shown. In the description of another embodiment of the present invention, the same components as the above-described embodiment use the same reference numerals and duplicate descriptions will be omitted.

Residual gas recovery apparatus according to another embodiment of the present invention is a container external device configured to be used for the junkyard, comprising a recovery unit 31, a combustion unit 40, and a supply unit (50).

The recovery unit 31 includes a storage tank 2 installed in the case 110 on which the moving roller 11 is mounted, a transfer pump 3, a bypass equalization valve 4, and a flow rate and pressure control device ( 7) and a fixed quantity injection device 8, and performs a function of recovering the fuel and residual gas of the fuel tank (1). In addition, the combustion unit 40 also functions to burn the remaining gas of the fuel tank 1 when fuel is recovered from the fuel tank 1 to the storage tank 2 as in the embodiment.

Another embodiment of the present invention is different from the above-described embodiment is that the supply unit 50 is equipped with a fuel tank 1 is installed separately. The supply unit 50 is provided with a settling base 17 on which the fuel tank 1 is mounted, and a hot water storage unit 12 for supplying heat to the fuel tank 1. In addition, a nitrogen purge device 9 is installed inside the supply unit 50 to supply nitrogen to the fuel tank 1. Thus, by providing a supply unit 50 that is movable independently of the recovery unit 31 has an advantage that it is easier to use.

When all the residual gas in the fuel tank 1 is recovered in the junkyard, the fuel tank 1 is discarded, so there is no need for recharging. Therefore, referring to FIG. 4, another embodiment of the present invention is characterized in that four-way valves are not installed as in one embodiment, but other configurations and operating states are the same as in the above-described embodiment.

5 is a front view of a residual gas recovery apparatus case according to another embodiment of the present invention, Figure 6 shows a pneumatic circuit diagram of the residual gas recovery apparatus according to another embodiment of the present invention. In the description of another embodiment of the present invention, the same components as those of the above-described embodiment and the other embodiments use the same reference numerals, and duplicate descriptions will be omitted.

Residual gas recovery device according to another embodiment of the present invention is a container exterior device configured to be used for automobile maintenance, including a recovery unit 32, a combustion unit 40, and a supply unit 50, Here, the configuration and operation state of the combustion unit 40 and the supply unit 50 are the same as in the other embodiments described above.

The recovery unit 32 includes a storage tank 2, a transfer pump 3, a bypass equalization valve 4, a flow rate and pressure control device installed in the case 210 on which the moving roller 211 is mounted. 7) and a fixed quantity injection device 108, and performs a function of recovering fuel and residual gas of the fuel tank (1). In addition, unlike the other embodiments described above, since the four-way valve 13 is included in the recovery unit 32, the fuel of the storage tank 2 is transferred to the fuel tank 1 after all the repair work of the fuel tank 1 is completed. It can be reinjected.

In addition, the metering injection device 108 is provided with an electronic balance (108a) that can measure the weight change of the fuel stored in the storage tank (2) performs a function to limit the amount of fuel stored in the storage tank (2) Is done.

According to the residual gas recovery apparatus of the present invention as described above, because the transfer pump for driving the fuel driven by the air is mounted, the fuel recovery operation of the fuel tank and the removal of the residual gas is made more quickly and safely, the gas The safety of the explosion is greatly reduced and there is no need for explosion proof design, which reduces the manufacturing cost.

In addition, since a fixed-quantity injection device is installed to limit the fuel stored in the storage tank to a predetermined amount, a general LPG container can be used as a container for recovering and storing the fuel in the fuel tank, so that the recovered fuel can be easily recycled and installed. There is an effect that can be used conveniently by moving the position freely.

Claims (5)

In the residual gas recovery device for recovering fuel in the fuel tank, A case having a support for supporting the fuel tank at an upper portion thereof, and a hot water storage portion for supplying heat to the fuel tank, and having a moving roller installed at a lower portion thereof; A storage tank for storing the recovered fuel, a transfer pump installed between the storage tank and the fuel tank and operated by air pressure to transfer fuel, and installed between the inlet and the outlet of the transfer pump to act on the transfer pump; A bypass equalization valve for maintaining a load below a predetermined pressure, a flow rate and pressure regulating device for adjusting the pressure and flow rate of the air driving the transfer pump, and a quantity for limiting the fuel stored in the storage tank to a predetermined amount. A recovery unit installed in the case including an injection device and a nitrogen purge device connected to the fuel tank to supply nitrogen; And And a combustion unit configured to receive and combust the residual gas in the fuel tank when the fuel is recovered from the fuel tank to the storage tank. In the residual gas recovery device for recovering fuel in the fuel tank, A storage tank for storing the recovered fuel, a transfer pump installed between the storage tank and the fuel tank and operated by air pressure to transfer fuel, and installed between the inlet and the outlet of the transfer pump to act on the transfer pump; A bypass equalization valve for maintaining a load below a predetermined pressure, a flow rate and pressure regulating device for adjusting the pressure and flow rate of the air driving the transfer pump, and a fixed amount for limiting the fuel stored in the storage tank to a predetermined amount. A recovery unit including an injection device and a case in which a moving roller is mounted; A combustion unit which receives and burns residual gas in the fuel tank when the fuel is recovered from the fuel tank to the storage tank; And Residual gas, characterized in that it comprises a rest area on which the fuel tank is mounted, a hot water storage unit for supplying heat to the fuel tank, and a supply unit is connected to the fuel tank is equipped with a nitrogen purge device for supplying nitrogen Recovery device. The method according to claim 1 or 2, Four-way valves are installed on the pipe connecting the transfer pump, the fuel tank and the storage tank to be switchable to selectively change the direction of fuel flow between the fuel tank and the storage tank. . The method of claim 3, wherein Residual gas recovery device is installed on the pipe connected to the inlet of the transfer pump, the monitoring window for monitoring the internal fuel flow, and the filter network for removing foreign matter in the fuel is installed. The method of claim 3, wherein Residual gas recovery device, characterized in that the overflow prevention valve is installed on the pipe connected to the inlet of the transfer pump to limit the excessive flow of fuel.