KR200357146Y1 - Water permeability of rubber mat which is used by recycle tire. - Google Patents

Water permeability of rubber mat which is used by recycle tire. Download PDF

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Publication number
KR200357146Y1
KR200357146Y1 KR20-2004-0012811U KR20040012811U KR200357146Y1 KR 200357146 Y1 KR200357146 Y1 KR 200357146Y1 KR 20040012811 U KR20040012811 U KR 20040012811U KR 200357146 Y1 KR200357146 Y1 KR 200357146Y1
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rubber
parts
permeable
weight
water
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KR20-2004-0012811U
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Korean (ko)
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이주형
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이주형
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/18Pavings made of prefabricated single units made of rubber units
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00Paving elements
    • E01C2201/20Drainage details

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

본 고안은 연간 배출되는 폐타이어와 구두 밑창등 수십만톤에 달하는 고무를 용도에 맞게 잘게 분쇄하여 자원을 재활용하고 사람에게는 보다 편안하고 안락한 보행감을 제공함과 동시에 자원의 절감과 보다 효율적이고 가치있게 재활용이 이루어지도록 폐타이어칩, 우레탄 바인더, 기타 고무칩과 규사등을 이용함으로써 비용 및 자원절감의 효과와 이용자에게 보다 편안한 보행감과 안전사고 예방, 지하수 고갈의 문제점을 보완하고 기존 탄성 매트의 문제점을 파악하여 개선, 보완하는데 목적이 있다고 하겠다.The present invention recycles resources by crushing hundreds of thousands of tons of rubber such as waste tires and shoe soles, which are discharged annually, according to the purpose, and provides a more comfortable and comfortable walking feeling for people, while also saving resources and recycling more efficiently and efficiently. By using waste tire chips, urethane binders, other rubber chips and silica sand, it is possible to reduce costs and resources, improve comfort for users, prevent accidents, reduce groundwater exhaustion, and identify problems with existing elastic mats. The purpose is to improve and supplement.

기존의 어린이 놀이터에 주로 사용되는 매트는 500X500X25-50t가가 주종을 이루고 있으나, 넓은 윗면으로 인한 디자인의 평이함과 ,두께에 비하여 넓은 단일면으로 인한 휨 구부러짐 등 제품의 변형이 심각하게 나타났다. 이러한 단점을 최소화 하고 또한 기존의 사이즈에 익숙한 소비자에게 거부감을 최소화 하기 위하여 기존의 500X500X25-50t 매트의 윗면만을 4등분으로 분할하고, 또한 투수공을 뚫어 지하수 고갈의 문제점과 겨울철 인도가 얼어 붙는 현상을 방지하여 안전사고 예방에 도움을 줄것으로 사료된다.The main mats used in children's playgrounds are mainly 500X500X25-50t, but the deformation of the product has been seriously caused by the flatness of the design due to the wide top and the bending of the bending due to the wide single face. In order to minimize these shortcomings and to minimize the dissatisfaction for consumers who are familiar with the existing size, the upper part of the existing 500X500X25-50t mat is divided into four quarters, and through the perforations, groundwater depletion and freezing in winter It is expected to help prevent accidents by preventing them.

Description

폐타이어칩을 이용한 물흐름 경사각이 형성된 투수형 고무매트 {Water permeability of rubber mat which is used by recycle tire.}Water permeability of rubber mat which is used by recycle tire.}

본 고안은 연간 발생되는 수십만톤의 폐타이어와 고무를 1차 가공하여 용도에 맞게 잘게 분쇄한 후 자원의 재활용과 자원절감의 차원에서 보다 효율적이고 생산적으로 사용하고자 하는 것이다. 종래에는 상기에서 언급된 바와 같이 많은양의 폐타이어가 소비된 후 폐기되거나, 군부대의 진지 구축용, 도로용, 방음벽등 원형 그대로의 사용이나, 방치되어 자연환경의 파괴와 환경오염의 소지가 있었다. 이와같은 문제점을 해소코자, 정부에서는 환경과 자원 재활용의 필요성을 인식 각종 혜택과 정부 방침의 변화를 꾀하고 있으며, 여러 업체에서는 여기에 발맞추어 폐타이어 및 고무등을 잘게 분쇄한 고무칩과 기타 물질을 혼합하여 각종 제품과 도로용 블록이나, 매트 등 다양한 용도의 제품을 제공하고 있다.The present invention intends to use hundreds of thousands of tons of waste tires and rubbers produced annually to be finely pulverized according to the purpose and to be used more efficiently and productively in terms of resource recycling and resource saving. Conventionally, as mentioned above, a large amount of waste tires have been consumed and then disposed of, or used as it is for military bases, roads, soundproof walls, etc., or left unattended, causing destruction of the natural environment and environmental pollution. . In order to solve these problems, the government recognizes the necessity of recycling the environment and resources, and is trying to change various benefits and government policies, and many companies keep pace with this to make rubber chips and other materials finely crushed waste tires and rubber. By mixing these products, various products such as road blocks and mats are provided.

상기와 같이 폐타이어와 각종 혼합물을 배합하여 매트를 제조 판매, 시공하였으나, 기능적인 면에서 여러 가지 문제점을 동반하였다. 첫째, 디자인의 평이함, 둘째, 매트의 뒤틀림현상, 셋째, 빗물이나 공기가 통하지 못하여 물고임과 생태계 파괴 현상을 가져와 유지 관리 보수의 비용이 많이 들고 시민에게 불편을 초래할 소지가 있었다.As described above, the waste tires were mixed with various mixtures to manufacture, sell, and construct mats, but were accompanied by various problems in terms of functionality. First of all, the design was smooth, and secondly, the warping of the mat, and thirdly, rainwater and air could not penetrate, bringing water traps and destruction of the ecosystem, which would cause costly maintenance and inconvenience to the citizens.

본 고안은 상기와 같은 문제점을 해소코자 고안해 낸것으로 폐고무 칩을 상,하단 일정 크기로 분쇄하여, 하단층부에는 규사와 페타이어 고무칩 및 일반 고무칩과 우레탄 바인더를 일정 비율로 배합한 후 상단은 안료와, 폐타이어 고무칩, 우레탄 바인더를 일정량 배합, 혼합한후 프레스 몰드에 넣어 일정시간 성형한 후 제품을 완성한다. 또한 온도에 의한 변형을 막기 위하여 규사와 투수공극, 물흐름길을 만들어 겨울철과 여름철 온도변화에 따른 제품의 변형과 뒤틀림 현상을 막기위해윗면을 4등분한 제품을 500x500x25~60T로 제작하여, 안전성과 편의성등을 제공한다.The present invention was devised to solve the above problems. The waste rubber chips were crushed to a certain size at the upper and lower ends, and the lower layer part was mixed with silica sand, a tire rubber chip, a general rubber chip, and a urethane binder at a predetermined ratio. After mixing and mixing a certain amount of silver pigment, waste tire rubber chip and urethane binder, it is put in a press mold and molded for a certain time to complete the product. In addition, to prevent deformation due to temperature, silica sand, permeable voids and water flow paths are made, and the product which is divided into four quadrants in order to prevent deformation and warping due to temperature change in winter and summer is manufactured by 500x500x25 ~ 60T. And so on.

도 1은 본 고안을 도시해 보인 사시도.1 is a perspective view showing the present invention.

도 2는 본 고안의 평면도.2 is a plan view of the present invention.

도 3은 본 고안의 단면도.3 is a cross-sectional view of the present invention.

도 4는 도 3의 투수공극을 확대 도시해 보인 확대 단면도.4 is an enlarged cross-sectional view illustrating an enlarged view of the permeable gap of FIG. 3.

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1 : 안료 2 : 폐타이어칩(고운칩)1: Pigment 2: Waste tire chip (fine chip)

3 : 폐타이어 및 일반 고무칩 4 : 규사3: waste tire and general rubber chip 4: silica sand

5 : 우레탄 바인더 6 : 상단부5: urethane binder 6: upper part

7 : 하단부 8 : 투수공7: lower part 8: pitcher

9 : 투수공극(상층부분) 10 : 투수공극(하층부분)9: Permeable void (upper layer) 10: Permeable void (lower layer)

11 : 물흐름 길 12 : 물흐름 경사각11: water flow path 12: water flow inclination angle

상기 과제를 달성하기 위한 본 고안의 투수형 고무매트는,Permeable rubber mat of the present invention for achieving the above object,

폐타이어 고무칩 100중량부에 대해 안료 5-10중량부, 우레탄 바인더 10-20중량부가 혼합되어 구성되며, 물 흐름길과 투수공이 형성된 상단부층과, 폐타이어 고무칩 및 일반 고무칩 100중량부에 우레탄 바인더 10-20 중량부, 규사 5-20중량부가 혼합되어 구성되며, 상단부층의 투수공과 연통된 하단투수공이 형성된 하단부층으로 이루워진다.5-10 parts by weight of pigment and 10-20 parts by weight of urethane binder are mixed with respect to 100 parts by weight of waste tire rubber chips, and the upper part layer formed with a water flow path and a permeable hole, and 100 parts by weight of waste tire rubber chips and general rubber chips. 10-20 parts by weight of the urethane binder, 5-20 parts by weight of silica sand is mixed, and consists of a bottom layer formed with a bottom permeable hole communicating with the perforation hole of the top layer.

폐타이어 및 일반고무칩(3)으로 구성되어 있는 하단부층(7)과 폐타이어 고운칩(2)이 제공되는 상단부층(6)을 제공함에 있어서, 상기에 제공되는 폐타이어 및 일반고무칩(3)은 표면에 균열이 없고, 일측으로 휨현상이나 뒤틀림 현상이 없는 칩만을 선별하여 이용하는 바, 상기 상단부층(6)은 직경 약 1-2mm크기의 폐타이어 고운칩(2)으로 안료(1)와 배합하여 유색층으로 구비하여 제공되며, 하단부층(7)은 칩의 직경 3-8mm정도의 칩으로 규사 3-7mm크기와 혼합하여 제공되는 것으로 상기칩(2)(3)이 고르게 혼합되도록 첩착력이 우수한 우레탄 바인더(5)를 사용하며 내후성에 강한 접착제를 사용하는 것이다. 상기 상단부층의 물흐름길(11)은 투수형 고무매트의 중앙에 십자형태로 상기 고무매트의 상면 보다 낮게 형성되며, 물흐름길(11)위로 투수공(10)이 위치하며 형성된다.In providing the lower end layer 7 composed of the waste tire and the general rubber chip 3 and the upper end layer 6 provided with the waste tire fine chip 2, the waste tire and the general rubber chip provided above ( 3) is used to select only the chip without cracks on the surface, there is no bending or warping phenomenon on one side, the upper layer 6 is a fine tire (2) of waste tire fine diameter of about 1-2mm diameter pigment (1) It is provided in combination with the colored layer provided, the lower layer (7) is a chip of about 3-8mm diameter of the chip is provided by mixing with the size of silica sand 3-7mm so that the chip (2) (3) evenly mixed. The urethane binder (5) having excellent adhesion is used, and an adhesive strong in weather resistance is used. The water flow path 11 of the upper layer is formed lower than the upper surface of the rubber mat in a cross shape at the center of the water-permeable rubber mat, and the water permeable hole 10 is formed on the water flow path 11.

상기 투수형 고무매트의 제조는,Production of the water-permeable rubber mat,

하단부층(7)을 제조하기 위해 폐타이어칩 100중량부에 대해 규사 5-20중량부, 우레탄 바인더 10-20중량부를 배합한 단계와 상기 하단부층을 프레스 금형 몰드에 투입하는 단계와, 상단부층을 제조하기 위해 폐타이어 고운칩 100중량부에 대해 안료 5-10중량부 , 우레탄 바인더 10-20중량부를 배합한 단계와 상기 프레스 금형 몰드에 투입된 하단부층 상면위에 상단부층을 투입하여 열프레스로 가압하는 단계로 투수형 고무매트를 제조한다.Blending 5-20 parts by weight of silica sand and 10-20 parts by weight of a urethane binder with respect to 100 parts by weight of waste tire chips to prepare the bottom part layer 7, and injecting the bottom part layer into a press mold mold; 5-10 parts by weight of pigment and 10-20 parts by weight of a urethane binder were added to 100 parts by weight of the fine tire waste tire, and the upper layer was put on the upper surface of the lower layer put into the press mold to pressurize with a heat press. In a step to produce a permeable rubber mat.

이하, 첨부된 도면을 참조하여 본 고안의 폐타이어 칩을 이용한 투수형 고무매트을 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a water-permeable rubber mat using the waste tire chip of the present invention.

도 1은 본 고안을 도시해 보인 사시도 이며, 도 2은 본 고안의 평면도 이며, 도 3는 본 고안의 단면도이며, 도 4는 도 3의 투수공극을 확대 도시해 보인 확대 단면도이다.1 is a perspective view illustrating the present invention, FIG. 2 is a plan view of the present invention, FIG. 3 is a cross-sectional view of the present invention, and FIG. 4 is an enlarged cross-sectional view of the permeable gap of FIG. 3.

도1은 참조한 바와 같이, 본 고안의 투수형 고무매트는 하단부층(7)에 상단부층(6)이 일체로 부착되어 있는 500x500x25-60T의 사각형태의 복층 투수형 고무매트이다. 상기 하단부층(7)은 입경 3-8mm 폐타이어칩 및 일반고무칩(3)과 입경 3-7mm의 규사가 우레탄 바인더(5)와 혼합되어 있는 층이고, 상기 상단부층(6)은 1-2mm의 폐타이어칩(2)과 안료(1)가 배합되어 있는 층이며, 상단부층에는 우수시 물흐름길(11)과 물흐름길 위에 투수공(10)이 형성되어 있다. 상기 물흐름길(11)은 투수형 고무매트의 중앙에 십자형태로 고무블럭의 상면보다 낮게 형성되며 물흐름길 위로 투수공(10)이 상단부층에 직경 10-20mm로 하단부층에 직경 15-30mm로 형성된다.As shown in Fig. 1, the permeable rubber mat of the present invention is a 500x500x25-60T rectangular permeable rubber mat in which the upper end layer 6 is integrally attached to the lower end layer 7. The lower layer 7 is a layer of 3-8 mm particle size waste tire chips and general rubber chips 3 and silica sand having a particle diameter of 3-7 mm mixed with the urethane binder 5, and the upper layer layer 6 has 1- 2 mm of the waste tire chip 2 and the pigment 1 are mixed, and the upper layer has a water hole 11 and a water permeable hole 10 formed on the water flow path. The water flow path 11 is formed lower than the upper surface of the rubber block in a cross shape at the center of the water-permeable rubber mat, and the water hole 10 is 10-20 mm in diameter in the upper layer and 15-30 mm in diameter in the lower layer. Is formed.

이와같이 형성된 투수형 고무매트는 도 2의 물흐름길(11)을 통해 투수공(10)으로 흘러들어 가게 되며, 도 4에 보는바와 같이 하단부층 투수공의 직경이 상단부층의 투수공 보다 그 직경이 넓어 빗물의 유입시 유입을 원활하게 한다.The permeable rubber mat formed as described above flows into the permeable hole 10 through the water flow path 11 of FIG. 2, and as shown in FIG. 4, the diameter of the lower permeable hole is larger than that of the upper permeable hole. It is wider to facilitate the inflow of rainwater.

이상에서 본 고안은 기재된 구체 예에 대해서만 상세히 설명되었지만 본 고안의 기술사상 범위 내에서 다양한 변형 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 실용신안등록청구범위에 속함은 당연한 것이다.Although the present invention has been described in detail only with respect to the embodiments described, it will be apparent to those skilled in the art that various modifications and changes are possible within the technical spirit of the present invention, and such modifications and modifications belong to the appended utility model claims. will be.

이상에서 살펴본바와 같이, 본 고안의 폐타이어칩을 이용한 투수형 고무매트는,As described above, the permeable rubber mat using the waste tire chip of the present invention,

하단부층에 규사를 배합하여, 온도에 의한 변형과 뒤틀림 현상을 방지하고, 기존의 500x500x50T 매트의 제품을 500x500x25-60T로 제작하여, 외형은 그대로 유지하나 윗면을 4등분하여 디자인의 평이함에서 탈피하고 휨현상과 뒤틀림 현상을 최대한 방지한다. 또한, 상단부층의 물 흐름길은 고무매트 상면에 우수가 고이는 것을 방지 및 물의 흐름을 유도하여 물 흐름길위에 형성된 투수공을 통해 하단부층 투수공으로 배출되어 보행시 안전성과 하수의 토양 유입으로 환경을 보전한다.By blending silica sand to the lower layer, it prevents deformation and warping due to temperature, and manufactures 500x500x50T mat products with 500x500x25-60T, and maintains the appearance but divides the upper surface into four parts to escape from the flatness of the design. To prevent bending and warping as much as possible. In addition, the water flow path of the upper layer prevents rainwater from accumulating on the upper surface of the rubber mat and induces the flow of water to be discharged to the lower layer layer through the perforation hole formed on the water flow path to preserve the environment by walking and inflow of sewage soil. .

Claims (2)

폐타이어 고무칩 및 일반 고무칩을 이용한 투수형 고무매트에 있어,In permeable rubber mat using waste tire rubber chip and general rubber chip, 폐타이어 고무칩 100중량부에 대해 안료 5-10중량부, 우레탄 바인더 10-20 중량부가 혼합되어 구성되며, 물 흐름길과 투수공이 형성된 상단부층과;5-10 parts by weight of pigment and 10-20 parts by weight of urethane binder are mixed with respect to 100 parts by weight of the used tire rubber chip, and an upper end layer having a water flow path and a permeable hole; 폐타이어 고무칩 및 일반 고무칩 100중량부에 우레탄 바인더 10-20 중량부, 규사 5-20중량부가 혼합되어 구성되며 상단부층의 투수공과 연통된 하단투수공이 형성된 하단부층으로 이루워 진 투수형 고무매트.Water-permeable rubber composed of 10-20 parts by weight of a urethane binder and 5-20 parts by weight of silica sand and 100 parts by weight of waste tire rubber chips and general rubber chips, and a bottom part formed with a bottom permeable hole communicating with the permeable hole of the top part. mat. 제 1항에 있어,The method of claim 1, 상기 상단부층에 물흐름길이 투수형 고무매트의 각 4면에서 중앙으로 십자형태로 고무매트의 상면보다 낮게 형성되며 물흐름길에 경사각을 두어 물흐름길 위로 형성된 투수공으로 투수성을 향상시킨 투수형 고무매트.A water-permeable rubber mat formed on the upper portion of the water flow length pitcher-type rubber mat lower than the upper surface of the rubber mat in the shape of a cross in the center and having an inclination angle on the water flow path to improve water permeability through a water permeable hole formed on the water flow path. .
KR20-2004-0012811U 2004-05-07 2004-05-07 Water permeability of rubber mat which is used by recycle tire. KR200357146Y1 (en)

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