KR200346489Y1 - Dyeing device of tube high tension dyeing machine - Google Patents
Dyeing device of tube high tension dyeing machine Download PDFInfo
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- KR200346489Y1 KR200346489Y1 KR20-2003-0039772U KR20030039772U KR200346489Y1 KR 200346489 Y1 KR200346489 Y1 KR 200346489Y1 KR 20030039772 U KR20030039772 U KR 20030039772U KR 200346489 Y1 KR200346489 Y1 KR 200346489Y1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/16—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in superimposed, i.e. stack-packed, form
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Abstract
본 고안은 튜브형 고압염색기의 염색장치에 관한 것으로서, 한번에 보다 많은 용량의 원단을 색차없이 동시 염색가능케 함과 동시에 원단의 로스를 줄이고, 또한 후공정에서 작업성이 용이하도록 한 것이다.The present invention relates to a dyeing apparatus of a tubular high-pressure dyeing machine, which enables simultaneous dyeing of a larger volume of fabric at a time without color difference, and at the same time reduces the loss of fabric and facilitates workability in a later process.
상기 목적을 달성하기 위하여 본 고안은 튜브형 염색조를 복열로 나란히 설치하되, 액류이송관을 통하여 좌우 염색조가 서로 연결구성되게 함과 동시에, 일측 액류이송관은 윗쪽을 통하여 연결되게 하고, 타측 액류이송관은 아랫쪽을 통하여 연결구성되게 하므로서 염색조내에 채워진 피염물 및 염액이 상하향 액류이송관을 통하여 양측 염색조내를 순환하면서 염색이 이루어질 수 있도록 한 것이다.In order to achieve the above object, the present invention is to install the tubular dye bath side by side in a double row, the left and right dye baths are connected to each other through the liquid transport pipe, and at the same time, the one liquid transport pipe is connected through the upper side, the other liquid flow is As the pipe is connected through the lower side, the dye and the saline solution filled in the dye bath are allowed to be dyed while circulating in both dye baths through the up and down liquid transport pipe.
Description
본 고안은 튜브형 고압염색기의 염색장치 개량에 관한 것으로서, 특히 튜브형 염색조를 좌우 복열로 배치한 다음 염색조내에 충진된 염액이 피염물과 함께 좌우 염색조내를 상하 순환회류되게 하므로서 염색성(균염성, 평활로, 유연성)을 향상시킬 수 있게 함과 동시에 원단의 로스를 최소화하고, 또한 후 공정에서 작업성이 용이하도록 한 것이다.The present invention relates to the improvement of the dyeing apparatus of a tubular high pressure dyeing machine. In particular, the tubular dyeing tank is arranged in a left and right double row, and the dye solution filled in the dyeing tank is dyed by allowing the salt solution filled in the dyeing tank to circulate up and down in the left and right dyeing baths. Smoothness, flexibility) and at the same time to minimize the loss of the fabric, and also to facilitate workability in the post-process.
일반적으로 원단을 염색하기 위한 염색기의 형태는 여러 수단이 제공되고 있다.In general, the form of the dyeing machine for dyeing the fabric is provided with a number of means.
본 고안에서 제공하고자 하는 튜브형 고압염색기의 염색장치는 일반적으로 단일형 튜브 염색조 상부 혹은 하부에 액류이송관을 설치하여 염색조내에 채워진 피염물이나 원단이 분사노즐을 통하여 액류이송관쪽으로 분사되는 염액을 따라 순환회류하면서 염색이 진행된다.The dyeing device of the tubular high-pressure dyeing machine to be provided in the present invention is generally installed in the upper or lower portion of the single tube dyeing tank to the liquid transfer pipe to the saline solution is injected to the liquid transport pipe through the spray nozzle or the chlorine Therefore, dyeing proceeds in a circular flow.
상기한 구성의 염색기의 경우 튜브형 염색조 용량에 따라 염색조내에 채워지는 피염물의 용량이 한정되어 있고, 또한 피염물이 염색조와 액류이송관을 순환하면서 염색이 진행되므로 피염물의 양측단부를 서로 결속 연결하여야 한다.In the case of the dyeing machine of the above-described configuration, the capacity of the dye to be filled in the dyeing tank is limited according to the capacity of the tubular dyeing tank, and the dyeing proceeds by circulating the dyeing tank and the liquid transport pipe, so that both ends of the dyeing are connected to each other. shall.
따라서 피염물의 양측단부를 결속하기 위한 연결부는 불량처리되므로 로스량이 많아지게될 뿐 아니라 염색완료된 원단을 후 가공공정에서 효율적인 작업을 위하여 염색된 원단을 서로 연결하여야 하므로 그에 따른 작업성이 저하되는 단점이 있다.Therefore, the connection part for binding the both ends of the tainted body is treated poorly, so the amount of loss is increased, and the dyed fabric must be connected to each other for efficient work in the post-processing process. have.
뿐만 아니라 별도의 염색조를 이용하여 동일색상의 염색을 실시하게 될 경우 각 염색조간에 미미한 색상차이를 나타내게 되는 이염현상이 발생하게될 우려가 높아 신중한 염색작업을 필요로 하게 된다.In addition, if dyeing the same color using a separate dye bath is likely to cause a slight color difference between each dye bath, it is necessary to carefully dye the work.
또한 염색조에 구성되는 액류이송관이 염색조 상단에 위치하게 될 경우에는 염액과 함께 액류이송관을 따라 이송하는 피염물이 일부는 염액중에 침지된 상태로이송이 되나 일부는 염액상부로 노출되어 공기와 접촉된 상태로 이송하게 되므로 균일한 염색에 장애의 요인이 되고 있다.In addition, when the liquid transfer pipe constituted in the dyeing tank is located at the top of the dyeing tank, some of the salts transported along the liquid transport pipe together with the salt solution are transferred in a state of being immersed in the salt solution, but some are exposed to the air above the salt solution. Since it is transported in contact with the, it becomes a cause of obstacle in uniform dyeing.
위와는 반대로 액류이송관이 염색조하단에 구성되어 있을 경우에는 액류이송관을 통과하는 피염물이 염액중에 침지된 상태로 유지되므로 균염성에는 문제가 없으나 펌프의 출력을 향상시켜야 할 필요성이 있으므로 동력의 소모가 비교적 큰 등의 단점이 있는 것이었다.Contrary to the above, when the liquid feed pipe is configured at the bottom of the dye tank, the salts passing through the liquid feed pipe remain immersed in the salt solution, so there is no problem in leveling, but there is a need to improve the output of the pump. It was a disadvantage that the consumption of relatively large.
본 고안은 이러한 종래의 제반단점을 시정하고자 튜브형 고압염색기의 염색장치를 제공함에 있어서, 한 번에 보다 많은 량의 원단을 동일한 색상으로 균일한 염색이 이루어지게함과 동시에 원단의 로스감소 및 후공정에서의 작업성을 향상시킬 수 있도록 한 것이다.The present invention provides a dyeing apparatus of a tubular high-pressure dyeing machine to correct these general drawbacks, and at the same time, a large amount of fabric is uniformly dyed in the same color, and at the same time, a loss reduction and a post process It is to improve workability in.
상기 목적을 달성하기 위하여 본 고안은 튜브형 염색조를 복열로 나란히 설치하되 액류이송관을 통하여 좌우 염색조가 서로 연결구성되게 함과 동시에 일측 액류이송관은 윗쪽을 통하여 연결되게 하고 타측 액류이송관은 아랫쪽을 통하여 연결 구성되게 하므로서 염색조내에 채워진 피염물 및 염액이 상하 액류이송관을 통하여 양측 염색조내를 순환하면서 염색이 진행될 수 있게 구성한 것이다.In order to achieve the above object, the present invention installs the tubular dye tanks side by side in a double row, but the left and right dye tanks are connected to each other through the liquid transport pipe, and at the same time, the one liquid transport pipe is connected through the upper side and the other liquid transport pipe is the lower side. It is configured to allow dyeing to proceed while circulating in both dyeing tanks through the upper and lower liquid transfer pipes so that the salts and saline filled in the dyeing tank is connected through.
상기 본 고안을 실시함에 있어서, 복열로 설치되는 염색조는 필요에 따라 2열 이상 설치하여 사용할 수도 있다.In carrying out the present invention, two or more dye baths may be installed and used as necessary.
도 1 : 본 고안 장치의 측면구성도.1 is a side view of the device of the present invention.
도 2 : 본 고안 장치의 평면구성도.2 is a plan view of the device of the present invention.
도 3 : 본 고안 장치의 염액 및 피염물 이송을 개략적으로 도시한 구성도.Figure 3 is a schematic diagram showing the transfer of the salt solution and the salt solution of the device of the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
(100)--튜브형 고압염색기 (200)--상향 튜브형 염색조(100)-Tube Type High Pressure Dyeing Machine (200)-Upward Tube Type Dyeing Tank
(210)--헤드 (220)--상향분사노즐(210)-Head (220)-Upward Spray Nozzle
(230)--상향 액류이송관 (300)--하향 튜브형 염색조(230)-Upstream Transfer Tube (300)-Downward Tubular Dyeing Tank
(310)--헤드 (320)--하향분사노즐(310)-Head (320)-Down Spray Nozzle
(330)--하향 액류이송관(330)-Downstream Pipe
이하 본 고안의 실시에를 첨부도면에 따라 상세히 설명하면 다음과 같다.Hereinafter, the embodiment of the present invention will be described in detail with reference to the accompanying drawings.
도1은 본 고안에서 제공하고자 하는 튜브형 고압염색기(100)의 요부측면구성도이고, 도2는 평면구성도로서 상하향 튜브형 염색조(200)(300)를 복열로 나란히 설치한다.1 is a side configuration of the main portion of the tubular high-pressure dyeing machine 100 to be provided in the present invention, Figure 2 is a planar configuration of the up and down tubular dyeing tank 200, 300 is installed side by side in a double row.
상기에서 상향 튜브형 염색조(200)에는 헤드(210)에 구성되는 분사노즐(220)을 염색조(200) 윗쪽에 구성되게 하고, 상기 분사노즐(220)에는 상향액류이송관 (230)을 연결설치하되, 상기 상향액류이송관(230)의 단부는 하향튜브형 염색조 (300)의 후단부 윗쪽에 연결구성되게 한다.In the upward tubular dye tank 200, the injection nozzle 220 configured in the head 210 is configured on the dye bath 200, and the injection nozzle 220 is connected to the upward liquid transfer pipe 230 Installed, but the end of the upward liquid transfer pipe 230 is configured to be connected to the rear end of the down tube type dye bath (300).
하향튜브형 염색조(300)에는 헤드(310)에 구성되는 분사노즐(320)을 염색조 (300) 아랫쪽 방향으로 구성되게 하고, 상기 분사노즐(320)에는 하향액류이송관 (330)을 연결하되, 상기 하향액류이송관(330)의 단부는 일측에 위치한 상향튜브형 염색조(200)의 후단부 아랫쪽에 연결구성되게 한다.The downward tube type dye tank 300 is configured to have a jet nozzle 320 formed in the head 310 in the dyeing tank 300 in a downward direction, and the jet nozzle 320 is connected with a downward liquid transfer pipe 330. The end of the downward liquid flow pipe 330 is connected to the rear end of the upstream tubular dye tank 200 located on one side.
상기한 구성의 상하향튜브형 염색조(200)(300) 전방 저면에는 배출관 (240)(340)을 각각 설치하고, 상기 각 배출관(240)(340)에는 도3에서와 같이 연결관(241)(341)을 연결구성하여 순환펌프(M)와 연결된 유입관(400)과 연결구성되게 하고, 상기 순환펌프(M)는 다시 유출관(410)을 통하여 필터(421) 및 열교환기(420)와 연결하고, 상기 열교환기(420) 선단부에는 공급관(430)을 설치하고, 상기 공급관(430)은 양측으로 분배되게 한 다음 상하향튜브형 염색조(200)(300)의 헤드(210)(310)에 구성된 분사노즐(220)(320)과 각각 연결구성되게 하여서 된 것이다.Discharge pipes 240 and 340 are respectively installed on the bottom surface of the upper and lower tube type dyeing tanks 200 and 300 of the above configuration, and each of the discharge pipes 240 and 340 is connected to the tube 241 as shown in FIG. 341 is connected to the inlet pipe 400 connected to the circulation pump (M), the circulation pump (M) and the filter 421 and the heat exchanger 420 through the outlet pipe 410 again The supply pipe 430 is installed at the distal end of the heat exchanger 420, and the supply pipe 430 is distributed to both sides, and then to the heads 210 and 310 of the up and down tube dyeing tanks 200 and 300. The injection nozzles 220 and 320 are configured to be connected to each other.
본 고안을 실시함에 있어서, 도면에 도시하고 설명한 염색조는 복열을 기준으로 설명하였으나 작업장의 여건에 따라 2열 이상 사용할 수 있으며, 통상 8열까지 염색조를 증설하여 사용할 수도 있다.In carrying out the present invention, the dyeing tank illustrated and described in the drawings has been described based on the double row, but may be used in two or more rows according to the conditions of the workplace, and may be used by expanding the dyeing tank up to eight rows in general.
미 설명부호 (M1)은 모터펌프, (440)은 염료탱크, (450)은 피염물이다.Reference numeral M1 denotes a motor pump, 440 denotes a dye tank, and 450 denotes a contaminant.
이와 같이 구성된 본 고안의 튜브형 고압염색기(100)를 이용한 염색은 다음과 같이 이루어지게 된다.The dyeing using the tubular high-pressure dyeing machine 100 of the present invention configured as described above is made as follows.
즉 염색하고자 하는 피염물 용량에 맞게 염색조(200)(300)내에 적량의 물을 충진한 다음 염료탱크(440)에 충진된 염료를 투입하여 염액농도를 조정하고, 동시에 염색하고자 하는 원단을 투입한 다음 원단의 양측단부를 결속하고, 밀폐시킨 다음 설정온도까지 승온시키고, 상기한 상태에서 순환펌프(M)를 동작시켜 염색작업이 진행되게 한다.That is, after filling the appropriate amount of water in the dyeing tank (200) (300) according to the amount of the dye to be dyed, and then put the dye filled in the dye tank 440 to adjust the salt solution concentration, at the same time the fabric to dye Then, the both ends of the fabric are bound, sealed, and then heated up to a set temperature, and the circulation pump (M) is operated in the above state to allow dyeing to proceed.
상기 염색작업시 염색조(200)(300)내에 투입된 피염물(450)의 순환과정을 설명하면 아래와 같다.Referring to the circulation process of the dye 450 injected into the dye bath 200, 300 during the dyeing operation as follows.
먼저 순환펌프(M)를 작동시키면 상하향튜브형 염색조(200)(300)내에 충진된 염액의 일부가 배출관(240)(340) 및 유입관(400)을 통하여 순환펌프(M)를 이송되고 , 순환펌프(M)를 경유한 염액은 다시 유출관(410)을 통하여 필터(421) 및 열교환기(420)를 지나면서 이물질이 제거됨과 동시에 냉각된 염액을 가열하게 된다.First, when the circulation pump (M) is operated, a portion of the salt solution filled in the up and down tube dyeing tanks 200 and 300 is transferred to the circulation pump M through the discharge pipes 240 and 340 and the inlet pipe 400. The salt solution passing through the circulation pump M passes through the filter 421 and the heat exchanger 420 again through the outlet pipe 410, thereby heating the cooled salt solution.
열교환기(420)를 경유한 염액은 다시 공급관(430)을 통하여 상하향 분사노즐(220)(320)로 공급된다.The salt solution via the heat exchanger 420 is again supplied to the up and down injection nozzles 220 and 320 through the supply pipe 430.
이때 상향튜브형 염색조(200)의 상향분사노즐(220)로 공급된 염액은 상향액류이송관(230)쪽으로 분사되고, 따라서 상향분사노즐(220)내에 위치한 피염물(450)이 분사되어 이송하는 염액을 따라 이동하면서 하향튜브형 염색조(300)의 후방상면을 통하여 염색조(300)내면으로 공급된다.At this time, the salt solution supplied to the upward injection nozzle 220 of the upward tube dye tank 200 is sprayed toward the upward liquid transfer pipe 230, and thus the chlorine salt 450 located in the upward injection nozzle 220 is injected and transported. While moving along the salt solution, it is supplied to the inner surface of the dyeing tank 300 through the rear upper surface of the down tube type dyeing tank 300.
상향 액류이송관(230)을 통하여 상향튜브형 염색조(200)에서 하향튜브형 염색조(300)내로 이송되어 온 피염물(450)은 하향튜브형 염색조(300)내를 지그재그로 통과하면서 전방에 위치한 헤드(310)쪽으로 이송된다.The effluent 450, which has been transferred from the upward tube dyeing tank 200 to the downward tube dyeing tank 300 through the upward flow transfer tube 230, is located in the front while passing in the downward tube dyeing tank 300 in a zigzag manner. It is conveyed toward the head 310.
헤드(310)쪽으로 이송되어 온 피염물(450)은 다시 하향분사노즐(320)을 통하여 분사되는 염액을 따라 하향액류이송관(330)으로 이동되고, 상기 피염물(450)은 하향액류이송관(330)을 통하여 상향튜브형 염색조(200)의 후방저면을 통하여 염색조(200)내로 공급된다.The chlorine 450 transferred to the head 310 is moved to the downflow liquid conveying pipe 330 along the salt solution injected through the downward spray nozzle 320, and the tainted liquid 450 is the downflow liquid conveying pipe. It is supplied into the dye bath 200 through the rear bottom surface of the upward tube type dye bath 200 through 330.
상기에서와 같이 하향 액류이송관(330)을 통하여 하향튜브형 염색조(300)에서 상향튜브형 염색조(200)내로 이송되어 온 피염물(450)은 하향튜브형 염색조(200)를 지그재그로 통과하면서 전방에 위치한 헤드(210)쪽으로 이송된다.As described above, the salts 450 transferred from the downward tube dyeing tank 300 to the upward tube dyeing tank 200 through the downward liquid transfer pipe 330 pass through the downward tube dyeing tank 200 in a zigzag manner. It is conveyed toward the head 210 located at the front.
헤드(210)로 이송되어 온 피염물은 상향분사노즐(220)로부터 분사되는 염액을 따라 이동하면서 하향튜브형 염색조(300)내로 이송되는 동작을 반복하게 된다.The chlorine that has been transferred to the head 210 is repeated along with the salt solution sprayed from the upward spray nozzle 220 to be transferred into the downward tube dyeing tank 300.
상기에서와 같이 피염물이 상하향 액류이송관(230)(330)을 따라 순환하는 염액을 따라 상하향튜브형 염색조(200)(300)내를 순차적으로 순환하면서 염색이 진행된다.As described above, dyeing proceeds while sequentially circulating the up and down tube-type dye baths 200 and 300 along the saline solution circulating along the up and down fluid transfer pipes 230 and 330.
본 고안을 실시함에 있어서, 염색조를 2열 이상 설치사용하여도 그 작용효과는 동일하다.In carrying out the present invention, even if two or more rows of dye baths are used, the effect is the same.
이상 설명한 바와 같이 본 고안은 튜브형 염색조를 복열로 나란히 설치한 다음 상하향 액류이송관을 통하여 복열의 염색조가 상하방향으로 서로 상통하게 한 다음 염액이 순환되게 하고, 피염물 역시 염액을 따라 상하교호로 순환하면서 염색이 이루어지게 하므로서 한 번에 보다 많은 량의 원단을 동시 염색할 수 있게 되므로 동일한 색상의 염색물을 얻을 수 있게 되고, 또한 원단로스를 줄일 수 있을 뿐 아니라 후공정에서의 작업성을 용이하게 하는 등의 효과가 있는 것이다.As described above, the present invention installs the tubular dye baths side by side in a double row, and then makes the dye tanks of the double row communicate with each other in the up and down direction through the up and down liquid transfer pipe, and then the salt solution is circulated. Since dyeing is carried out in a circular manner, more fabrics can be dyed at the same time, so that dyes of the same color can be obtained. Also, fabric loss can be reduced and workability in post-process is easy. It is effective to make it.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR20-2003-0039772U KR200346489Y1 (en) | 2003-12-22 | 2003-12-22 | Dyeing device of tube high tension dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| KR20-2003-0039772U KR200346489Y1 (en) | 2003-12-22 | 2003-12-22 | Dyeing device of tube high tension dyeing machine |
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