KR200312634Y1 - Stop for automotive alternator. - Google Patents
Stop for automotive alternator. Download PDFInfo
- Publication number
- KR200312634Y1 KR200312634Y1 KR2019980007780U KR19980007780U KR200312634Y1 KR 200312634 Y1 KR200312634 Y1 KR 200312634Y1 KR 2019980007780 U KR2019980007780 U KR 2019980007780U KR 19980007780 U KR19980007780 U KR 19980007780U KR 200312634 Y1 KR200312634 Y1 KR 200312634Y1
- Authority
- KR
- South Korea
- Prior art keywords
- terminal
- battery
- heat dissipation
- dissipation plate
- stop
- Prior art date
Links
- 230000017525 heat dissipation Effects 0.000 claims abstract description 14
- 239000012212 insulator Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 4
- 238000003466 welding Methods 0.000 claims abstract description 4
- 238000009413 insulation Methods 0.000 claims abstract description 3
- 230000003014 reinforcing effect Effects 0.000 claims abstract 2
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 230000007547 defect Effects 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract description 3
- 229920003002 synthetic resin Polymers 0.000 abstract description 3
- 239000000057 synthetic resin Substances 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/04—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
- H02K11/049—Rectifiers associated with stationary parts, e.g. stator cores
- H02K11/05—Rectifiers associated with casings, enclosures or brackets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K47/00—Dynamo-electric converters
- H02K47/02—AC/DC converters or vice versa
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/209—Heat transfer by conduction from internal heat source to heat radiating structure
Abstract
본 고안은 자동차 교류발전기용 정류장치에 관한 것으로서 배터리단자의 휨을 방지하는 스페이스의 장착과 단자체의 외주연에 합성수지재를 이용한 절연체를 개제하여 접지성의 향상과 습기에 의한 전기적인 불량을 방지하기 위한 것으로 양극방열판(31)일측에 정류장치(3)에서 생성된 전류를 배터리로 송전하는 매개체인 배터리단자(5)가 축방향으로 압입고정되는데, 이는 그 형상이 통상의 못(nail)형으로 선단에는 배터리케이블이 고정되는 수나사부(50)를 형성하고, 상기 배터리단자(5)의 안정된 고정을 위해 양극방열판(31)상면에 보강용 스페이스(51)를 저항용접 등을 통하여 고정한 후 양극방열판(31)의 저면에서 평면으로 향하도록 압입하고, 상기 단자(5)의 외주연에는 절연을 위한 원통형의 절연체(52)는 그 내경을 단자(5)의 직경보다 크게 구성하며, 이들의 단속을 위해 너트(53)를 이용한 것이다.The present invention relates to a stop for an automotive alternator, to improve the grounding properties and prevent electrical defects due to moisture by installing a space to prevent bending of a battery terminal and an insulator using a synthetic resin material on the outer periphery of the terminal body. On the one side of the anode heat dissipation plate 31, the battery terminal 5, which is a medium for transmitting the current generated by the stopper 3 to the battery, is press-fitted and fixed in the axial direction, which is shaped like a conventional nail. After forming the male screw portion 50 to which the battery cable is fixed, and to secure the reinforcing space 51 on the upper surface of the positive electrode heat dissipation plate 31 for the stable fixing of the battery terminal (5) through a resistance welding or the like positive heat dissipation plate ( 31 is pressed to face in the plane, the cylindrical insulator 52 for insulation on the outer periphery of the terminal 5 constitutes an inner diameter larger than the diameter of the terminal 5, The nut 53 is used for these interruptions.
이상과 같이 구성된 본 고안인 자동차 교류발전기용 정류장치는 조립성이 향상되어 생산원가가 절감되고, 전기적인 결함을 방지하여 불량발생을 억제하여 안정된 제품의 작동이 가능한 유용한 고안이다.The stopper for a motor alternator of the present invention configured as described above is a useful design capable of stable product operation by reducing assembly cost by preventing assembly defects by improving assembly performance.
Description
본 고안은 자동차 교류발전기용 정류장치에 관한 것으로서 더욱 상세하게는 생성된 전류를 배터리로 송전하는 터미널의 형상을 개선하여 장착성의 향상과 불량발생을 방지하기 위함이다.The present invention relates to a stop for an automotive alternator, and more particularly, to improve a mountability and prevent occurrence of defects by improving a shape of a terminal for transmitting a generated current to a battery.
자동차용 교류발전기는 엔진전장품중의 하나로서 엔진과 벨트로 연결되어 소모된 배터리 전원을 충전시켜주고, 다른 전장품의 작동에 필요한 전류를 공급하여주는 역할을 수행하는 것이다.The automotive alternator is one of the engine electronics, which is connected to the engine and the belt to charge the battery power consumed and to supply the current required for the operation of other electronics.
이러한 자동차용 교류발전기(1)는 도 1에서와 같이 프론트(10) 및 리어하우징(11)상간에 스테이터코어(12)와 스테이터코일(13)로 구성된 스테이터어셈블리(14)가 압입되고, 이의 내방으로는 프론트 및 리어하우징(10,11)에 압입된 베어링(15)에 의하여 지지되는 로터샤프트(16)가 마련된다.The automotive alternator 1 has a stator assembly 14 including a stator core 12 and a stator coil 13 inserted between the front 10 and the rear housing 11, as shown in FIG. The rotor shaft 16 is provided by the bearing 15 is pressed into the front and rear housing (10,11).
상기 로터샤프트(16)의 중도에는 로터코일(17)을 권취하여 후방의 슬립링(18)과 연결시킨 스풀보빈(19)이 압입되고 이의 외방에는 축방향으로 다수 개의 로터폴(20,21)을 가지는 로터코어(22,23)가 결합되어 스풀보빈(19)을 수용하는 구성으로 로터어셈블리(24)가 구비된다.In the middle of the rotor shaft 16, the spool bobbin 19, which is wound around the rotor coil 17 and connected to the rear slip ring 18, is press-fitted, and a plurality of rotor poles 20, 21 in the axial direction outside thereof. Rotor assembly 24 is provided in a configuration to accommodate the rotor core (22, 23) having a spool bobbin (19).
상기 로터어셈블리(24)의 슬립링(18)외방에는 로터 및 스테이터어셈블리(14)에서 발생하는 전압을 일정한 상태로 유지하는 전압조정기(25)와 교류를 직류로 전환하는 정류장치(26)가 고정된다.Outside the slip ring 18 of the rotor assembly 24, a voltage regulator 25 for maintaining the voltage generated by the rotor and the stator assembly 14 in a constant state and a stop value 26 for converting AC into direct current are fixed. do.
상기 정류장치는 발전과정에서 생산된 전류를 정류하여주고 배터리로의 충전시 배터리전압이 역류하는 것을 방지하기위한 다이오우드와 다이오우드에서 발생하는 열원을 방산시킬 수 있는 방열판으로 구성된다.The stop is composed of a heat sink capable of dissipating a heat source generated in the diode and the diode to rectify the current produced during the power generation process and prevent the battery voltage from flowing back when charging the battery.
상기와 같이 구성된 정류장치를 구성하는 압입형 다이오우드는 양극방열판과 음극방열판상에 각각 3개씩 압입되고, 압입된 다이오우드의 각 리드선은 터미널어셈블리의 상방으로 돌출되도록 한 터미널과 용접에 의해 연결된다.The press-fit diodes constituting the stop configured as described above are press-fitted on each of the anode heat sink and the cathode heat sink, respectively, and the lead wires of the pressurized diodes are connected by welding with the terminal to protrude upward of the terminal assembly.
또한 상기 양극방열판 일측에는 발전기에서 생성된 전류를 배터리로 송전하기위한 매개체인 배터리단자가 구비되며, 이는 선단부에 볼트가 형성되어 양극방열판과 압입고정된다.In addition, one side of the positive electrode heat sink is provided with a battery terminal which is a medium for transmitting the current generated by the generator to the battery, which is bolted to the front end and fixed to the positive electrode heat sink.
상기와 같이 압입고정된 배터리단자는 그 형성방향이 로터축과 직교하는 수직방향 또는 축방향으로 형성되는데, 그 중 축방향으로 형성된 배터리단자는 가장 보편적인 구성으로 조립이 간단하고, 배터리와의 연결은 용이하나, 정류장치의 표면으로부터 돌출된 관계로 기타부품과의 간섭에 의해 조립성이 저하되고, 고정을 위한 너트의 체결시 배터리단자에 휨이 발생하여 접지불량의 원인이 되었다.As described above, the press-fitted and fixed battery terminal is formed in a vertical direction or an axial direction perpendicular to the rotor shaft. Among them, the battery terminal formed in the axial direction is the most common configuration and is easy to assemble and connected to the battery. Although it is easy to protrude from the surface of the stop, assembling property is degraded by interference with other parts, and when the nut for fixing is tightened, the battery terminal is warped, which causes a ground fault.
또한 축방향으로 형성된 배터리단자는 음극방열판과의 인접한 위치에 장착되어 하절기와 같이 다습한 기후에서는 전기적인 불량이 빈번히 발생하였다.In addition, the battery terminal formed in the axial direction is mounted in a position adjacent to the cathode heat dissipation plate, electrical failure frequently occurs in a humid climate, such as summer.
이에 본 고안에서는 상기한 여러 가지의 문제점을 해결하기위해서 안출된 것으로 배터리단자의 휨을 방지하는 스페이스의 장착과 단자체의 외주연에 합성수지재를 이용한 절연체를 개제하여 접지성의 향상과 습기에 의한 전기적인 불량을 방지하기 위함이다.Therefore, the present invention has been devised to solve the above-mentioned problems. The installation of a space to prevent the bending of the battery terminal and the insulator using a synthetic resin material on the outer circumference of the terminal body improve the grounding property and the electrical by moisture. This is to prevent defects.
도 1은 본 고안의 설명을 위한 자동차 교류발전기를 도시한 전체 단면도,1 is an overall cross-sectional view showing an automotive alternator for description of the present invention,
도 2는 본 고안이 적용된 정류장치를 도시한 평면도,Figure 2 is a plan view showing a stop value to which the present invention is applied,
도 3은 도 2의 정면도,3 is a front view of FIG. 2;
도 4는 본 고안의 요부인 배터리단자와 양극방열판의 결합상태를 도시한 상세도,Figure 4 is a detailed view showing a coupling state of the battery terminal and the positive electrode heat sink which is the main part of the present invention,
도 5는 본 고안이 적용된 정류장치의 배면도.Figure 5 is a rear view of the stop applied to the present invention.
*도면의 주요부분에 사용된 부호의 설명** Explanation of symbols used in the main part of the drawing *
3; 정류장치3; Stop
5; 배터리단자5; Battery terminal
30,31; 방열판30,31; Heatsink
51; 스페이스51; space
52; 절연체52; Insulator
이하 첨부되는 도면과 관련하여 본 고안의 구성 및 작용에 대하여 설명을 하면 다음과 같다.Hereinafter, the configuration and operation of the present invention will be described with reference to the accompanying drawings.
도 2는 본 고안이 적용된 정류장치를 도시한 평면도, 도 3은 도 2의 정면도, 도 4는 본 고안의 요부인 배터리단자와 양극방열판의 결합상태를 도시한 상세도, 도 5는 본 고안이 적용된 정류장치의 배면도로서 함께 설명을 한다.2 is a plan view showing a stop value to which the present invention is applied, FIG. 3 is a front view of FIG. 2, FIG. 4 is a detailed view showing a coupling state of a battery terminal and a cathode heat sink, which are main parts of the present invention, and FIG. The following description will be given as a rear view of the applied stop value.
자동차교류발전기는 방열판상에 다수 개의 다이오우드와 터미널어셈블리를 구비하여 로터와 스테이터에 의해 발생한 교류전류를 직류로 전환하는 정류장치를 구성한다.The automobile alternator includes a plurality of diodes and terminal assemblies on the heat sink to form a stop for converting the alternating current generated by the rotor and the stator into direct current.
상기 정류장치(3)는 도 2 및 도 3, 도 5에 도시된 바와 같이 열전도성이 양호한 금속판재로서 양극방열판(31)과 음극방열판(30)을 서로 대향접속시키며, 그 상간에는 절연체(4)를 개재하여 구성한다.As shown in FIGS. 2, 3, and 5, the stop value 3 is a metal plate having good thermal conductivity, and connects the anode heat dissipation plate 31 and the cathode heat dissipation plate 30 to each other, and an insulator 4 between the phases. Configure through).
상기 음극방열판(30)은 발전기(1)과 양극방열판(31)은 발전기내부의 냉각팬(도시되지 않음)에 의한 대류공기에 의해서 냉각되는 것으로, 상기 음극방열판과 양극방열판(31)은 냉각효율을 높이기위해 측방에 다수 개의 냉각핀(34)을 구비한다.The cathode heat sink 30 is the generator 1 and the cathode heat sink 31 is cooled by convection air by a cooling fan (not shown) inside the generator, the cathode heat sink and the cathode heat sink 31 is cooling efficiency It is provided with a plurality of cooling fins 34 on the side to increase the.
상기와 같은 두 방열판(30,31)의 상면에는 다이오우드(35,36,37)를 부착하고, 사출체에 동판이 함입몰딩되어 돌출한 터미널(38)에 다이오우드(35,36,37)의 리드선(39,40,41)에 납땜되어 부착된다.The diodes 35, 36, and 37 are attached to the upper surfaces of the two heat sinks 30 and 31, and the lead wires of the diodes 35, 36 and 37 are formed on the terminal 38 protruding by inserting the copper plate into the injection molded body. (39, 40, 41) is soldered and attached.
상기와 같이 구성된 정류장치(3)에서 발생한 전류를 배터리로 송전하는 단자(5)가 양극방열판(31)일측에 축방향으로 압입고정되는데, 이는 도 4에서와 같이 그 형상은 통상의 못(nail)형으로 선단에는 배터리케이블리 고정되는 수나사부(50)를 형성한다.The terminal 5 for transmitting the current generated at the stop 3 configured as described above to the battery is press-fitted in the axial direction on one side of the anode heat dissipation plate 31, which is shaped like a conventional nail. At the tip end, it forms a male screw part 50 to which the battery cable is fixed.
상기와 같은 배터리단자(5)는 정류장치(3)의 양극방열판(31)저면에서 평면으로 향하도록 압입하는데, 상기 양극방열판(31)의 상면에 스페이스(51)를 구비하여 단자(5)의 휨을 방지하고, 단자(5)의 절연을 위한 원통형의 절연체(52)는 그 내경을 단자(5)의 직경보다 크게 구성하여 감싸듯이 고정한다.The battery terminal 5 is press-fitted toward the plane from the bottom of the anode heat sink 31 of the stop 3, the space 51 is provided on the top surface of the cathode heat sink 31 to the terminal 5 Cylindrical insulators 52 for preventing warpage and for the insulation of the terminal 5 are configured such that their inner diameter is larger than the diameter of the terminal 5 and wrapped as if wrapped.
상기와 같이 고정된 절연체(52)는 단자(5)와 헐거운 끼움상태이므로 이를 단속하기위해 너트(53)를 이용하여 절연체(52)가 단자(5)에 견고히 고정되도록 한다.Since the insulator 52 fixed as described above is loosely fitted with the terminal 5, the insulator 52 is firmly fixed to the terminal 5 by using the nut 53 to intervene it.
이상과 같이 구성된 본 고안의 작용상태를 살펴보면; 먼저, 단자(5)의 휨보강을 위한 스페이스(51)를 양극방열판(31)의 상면에 저항용접 등을 통하여 고정하고, 이어 배터리단자(5)를 양극방열판(31)의 저면에서 평면쪽으로 압입한다.Looking at the working state of the present invention configured as described above; First, the space 51 for bending reinforcement of the terminal 5 is fixed to the upper surface of the anode heat dissipation plate 31 through resistance welding or the like, and then the battery terminal 5 is press-fitted from the bottom of the cathode heat dissipation plate 31 toward the plane. do.
상기와 같이 고정된 배터리단자(5)의 외주연에는 음극방열판(30)과의 절연을 위해 합성수지재의 원통형 절연체(52)를 삽입고정하고, 너트(53)를 이용하여 절연체(52)가 단자(5)로부터 이탈하는 것을 방지한다.A cylindrical insulator 52 of a synthetic resin material is inserted into and fixed to the outer periphery of the battery terminal 5 fixed as described above, and the insulator 52 is connected to the terminal by using a nut 53. 5) to prevent deviation from
상기와 같이 단자(5)의 조립이 완료되면 배터리와 연결되는 케이블을 단자(5)와 체결하여 생성된 전류의 송전을 완료한다.When the assembly of the terminal 5 is completed as described above, the cable connected to the battery is fastened to the terminal 5 to complete transmission of the generated current.
이와 같이 배터리단자(5)를 축방향으로 형성할 경우 작업공간활용도가 뛰어나 조립성이 개선되고, 축방향으로 인해 발생하는 휨의 우려와 음극방열판과의 근접에 의한 전기적인 불량은 보강용 스페이스(51)와 절연체(52)로 해결하여 안정된 성능을 보장한다.As such, when the battery terminal 5 is formed in the axial direction, the work space utilization is excellent and the assemblability is improved, and the electrical failure due to the warpage caused by the axial direction and the proximity of the cathode heat sink is prevented. 51) and the insulator 52 are solved to ensure stable performance.
이상과 같이 구성된 본 고안인 자동차 교류발전기용 정류장치는 조립성이 향상되어 생산원가가 절감되고, 전기적인 결함을 방지하여 불량발생을 억제하여 안정된 제품의 작동이 가능한 유용한 고안이다.The stopper for a motor alternator of the present invention configured as described above is a useful design capable of stable product operation by reducing assembly cost by preventing assembly defects by improving assembly performance.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR2019980007780U KR200312634Y1 (en) | 1998-05-04 | 1998-05-04 | Stop for automotive alternator. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR2019980007780U KR200312634Y1 (en) | 1998-05-04 | 1998-05-04 | Stop for automotive alternator. |
Publications (2)
Publication Number | Publication Date |
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KR19990041046U KR19990041046U (en) | 1999-12-06 |
KR200312634Y1 true KR200312634Y1 (en) | 2003-07-16 |
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KR2019980007780U KR200312634Y1 (en) | 1998-05-04 | 1998-05-04 | Stop for automotive alternator. |
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KR (1) | KR200312634Y1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017210751A1 (en) | 2017-06-27 | 2018-12-27 | Audi Ag | High-voltage inverter and motor vehicle with a high-voltage inverter |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP3944357B2 (en) * | 2001-02-08 | 2007-07-11 | 三菱電機株式会社 | AC generator for vehicles |
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1998
- 1998-05-04 KR KR2019980007780U patent/KR200312634Y1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017210751A1 (en) | 2017-06-27 | 2018-12-27 | Audi Ag | High-voltage inverter and motor vehicle with a high-voltage inverter |
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KR19990041046U (en) | 1999-12-06 |
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