KR20030078040A - a safety device for a textile reforming machine - Google Patents

a safety device for a textile reforming machine Download PDF

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Publication number
KR20030078040A
KR20030078040A KR1020030020299A KR20030020299A KR20030078040A KR 20030078040 A KR20030078040 A KR 20030078040A KR 1020030020299 A KR1020030020299 A KR 1020030020299A KR 20030020299 A KR20030020299 A KR 20030020299A KR 20030078040 A KR20030078040 A KR 20030078040A
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South Korea
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fabric
guide rods
safety device
roller
guide
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KR1020030020299A
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Korean (ko)
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KR100472936B1 (en
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정의호
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정의준
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00Inspecting textile materials
    • D06H3/12Detecting or automatically correcting errors in the position of weft threads in woven fabrics

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

PURPOSE: A safety device for a fabric straightening machine is characterized by cutting fabric when load or tension is worked heavily. The safety device is capable of preventing transformation and breakdown of a tentering machine and a mangle and minimizing loss of the fabric. CONSTITUTION: The safety device(1) for the fabric straightening machine comprises many meander straightening rollers(10), a fabric guiding roller(20), bend straightening rollers(30) and many weft detectors. The many weft detectors comprise: guide rods(2)(2a) installed on both frames of a tank(Y) on an upper part and a lower part; sliders(4) which are assembled on the guide rods(2)(2a), holding tension rollers(3)(3a); power compression springs(5)(6) which are assembled on a front part and a rear part of the guide rods(2)(2a), controlling reverse movement of the sliders and preventing impact; a cutter(7) which is installed between the guide rods(2)(2a); cut guide rods(9)(9'); and guiding rollers(8)(8a) which are installed on an upper part and a lower part of the safety device(1) and guides the fabric.

Description

포목교정기용 안전장치{a safety device for a textile reforming machine}Safety device for a textile straightener {a safety device for a textile reforming machine}

본 발명은 포목교정기용 안전장치에 관한 것으로, 보다 상세하게는 통상의 포목 교정기의 적정위치, 즉, 포목교정기의 상부나 하부, 또는 중앙부중 어느 한 곳을 선택하여 소정의 안전장치를 설치 구성함으로서, 포목 교정을 위해 원단이 이송되는 과정에서 작업자의 부주의나 전기적 오류, 또는 회로나 기계의 오동작에 의하여 원단에 심하게 부하가 작용하거나, 또는 상기 포목교정기와 같은 라인에 설치되는 망글롤러를 비롯한 텐터기의 여러 롤러에 원단이 역 권취되어, 이미 포목교정기를 지나간 원단에 역방향으로 엄청난 부하가 작용하여 포목교정기를 비롯한 주변기계에 영향이 초래되려 할 때, 자동으로 원단이 절단될 수 있게 함으로써, 포목교정기를 비롯한 주변기기나 텐터기 등, 여러 장치나 부품의 변형 또는 파손되는 경우를 사전에 예방할 수 있게 하고, 이에 따라 포목교정기를 비롯한 각종 섬유가공기계의 수명연장과 더불어 원단의 손상 및 품질저하를 예방할 수 있게 하려는 것이다.The present invention relates to a safety device for a wood cutting machine, and more particularly, by selecting a suitable position of a conventional wood straightening machine, that is, any one of the upper, lower, or central portion of the wood cutting machine, and installing a predetermined safety device. Tenters, including mangle rollers, which are heavily loaded on the fabric due to carelessness or electrical error of the worker during the process of conveying the fabric, or a malfunction of a circuit or machine, or are installed on the same line as the fabric corrector. The fabrics are reversely wound on several rollers of the fabric, so that the fabric can be automatically cut when the fabric has already passed through the fabricator, and a huge load acts on the fabric to affect the surrounding machinery such as the fabricator. To prevent deformation or damage of various devices or parts such as peripherals, tenters, etc. Be able to, but you want to make this a variety of fibers, including drapery fabric braces can prevent damage and loss of quality of life as well as the extension of machining along.

주지된 바와 같이 포목교정기는 원단의 위사 및 경사를 바르게 해줌으로서 원단의 품질향상을 도모하기 위한 장치이다. 또, 상기 포목교정기는 통상 텐터머신에 연결 설치되어 사용되는 것이 일반화되어 있다.As is well known, the wood cutter is a device for improving the quality of the fabric by correcting the weft and warp of the fabric. In addition, it is common to use the woodworking calibrator connected to a tenter machine.

한편, 텐터머신은 원단을 건조시켜줌과 동시에 셋팅(setting)시켜 주는 장치로서, 그 구성을 보면, 염색된 원단을 원활하게 이송 건조 및 교정 확포해 주기 위해 텍스타 가이드, 망글, 속도보상장치, 포목교정기, 핀잉장치, 열풍건조장치 등등... 이외에도 여러 가지 많은 장치로 구성되어 있다.On the other hand, the tenter machine is a device for drying and setting the fabric at the same time, looking at its configuration, the texture guide, mangle, speed compensation device, siding in order to smoothly transfer and dry the dyed fabric It is composed of many other devices besides straighteners, pinning devices, hot air dryers, etc.

그러나 위와 같은 포목교정기를 비롯한 텐터머신은 다음과 같은 문제점에 의해 고가의 장비가 쉽게 파손되거나 정밀도가 크게 떨어지게 되는 등의 폐단이 따르게 되며 더불어 원단의 손상과 품질도 크게 떨어지게 되는 결점이 수반된다.However, the tenter machine including the above-mentioned wood cutting machine is accompanied by the following disadvantages, such as expensive equipment is easily damaged or precision is greatly reduced by the following problems, and also the defect and the quality of the fabric is greatly reduced.

즉, 원단이 텐터머신을 통과하면서 건조, 교정 및 셋팅되는 과정에서, 간혹 망글 롤러를 비롯한 각종롤러에 이송중인 원단이 원활하게 순환 이송되지 못하고 권취되어 버리는 경우가 종종 발생하는데, 상기와 같이 롤러에 원단이 권취되는 경우 이송되어 통과된 원단이 역방향으로 끌려오는 상황이기에 매우 강한 부하를 받게 되고, 이에 따라 원단에 매우 강한 장력이 작용하면서, 이 힘에 의해 각종롤러 및 이를 지지하는 베어링, 부품 등이 쉽게 변형되거나 파손되며 심한 경우에는 포목교정기의 파손 및 변형도 초래하게 되어 수리비용이 과다하게 들고 기계의 정밀도 또한 크게 떨어짐은 물론 원단의 손실도 매우 심하게 발생하게 되는 폐단이 따랐다는 것이다.That is, in the process of drying, straightening and setting the fabric while passing through the tenter machine, sometimes the fabric being transported to various rollers including mangled rollers is not circulated smoothly and is wound up. When the fabric is wound, the conveyed and passed fabric is pulled in the reverse direction, and thus receives a very strong load. As a result, a very strong tension is applied to the fabric, and various rollers and bearings and parts supporting the same are applied by this force. It is easily deformed or broken, and in severe cases, it causes breakage and deformation of the wood cutting machine, which leads to excessive repair costs, a significant drop in the precision of the machine, and a loss of fabric.

또한, 위와 같은 장비 및 원단의 손상이 발생하는 원인은 작업자의 부주의에 의해 발생하는 경우를 비롯하여 기계나 회로상의 오동작 및 전기적 오류등 여러 요인에 기인하며, 위와 같은 경우가 한번이상 발생하게 되면 그 충격에 의해 기계의 정밀도가 크게 떨어지게 됨으로써, 원단의 손상과 더불어 품질저하를 유발시키고 또 유지보수비용이 과다하게 드는 폐단이 따르게 된다.In addition, the causes of damage to the equipment and fabric as described above are caused by various factors, such as due to negligence of the operator, malfunction of the machine or circuit, and electrical errors. As a result, the precision of the machine is greatly degraded, which leads to deterioration of the fabric, quality degradation, and excessive maintenance costs.

따라서 본 발명은 전술한 종래의 제반문제점을 감안하여 안출된 것으로, 특히 포목교정기의 적정위치(예컨데, 포목교정기 상부 또는 하부나 내부 중앙부를 말함)에 본 고안의 안전장치를 설치하되, 상기 안전장치는 원단을 안내하는 상하 두 개의 원단안내롤러와 장력롤러, 상기 장력롤러가 전후 이송되도록 안내하는 안내봉 및 상기 안내봉 사이에 고정 설치되는 원단절단용 컷터, 그리고, 상기 안내봉의 전후부에 끼워져 장력롤러에 적절한 탄성이 작용하게끔 하는 강약의 압축스프링으로 구성되어 포목교정기를 통하여 위사 교정되면서 이송되는 원단에 지나친 과부하가 작용할 때 원단을 자동 절단함으로써 포목교정기를 비롯한 텐터기와 같은 섬유기계를 안정적으로 보호함과 동시에 원단의 변형 및 손실을 최소화시킬 수 있게 하려는데 그 목적이 있는 것이다.Therefore, the present invention has been made in view of the above-mentioned conventional problems, in particular to install the safety device of the subject innovation in the appropriate position (for example, the upper or lower or inner central part of the wood braces), The upper and lower two fabric guide rollers and tension rollers for guiding the fabric, the guide rod for guiding the tension roller is conveyed back and forth, and the fabric cutting cutter fixedly installed between the guide rods, and the tension is inserted into the front and rear of the guide rod It consists of a strong compression spring that allows proper elasticity to act on the rollers, and it cuts the fabric automatically when weaving the weft while the weaver is corrected by the wood straightening machine, thereby stably protecting textile machinery such as wood straighteners and tenters. At the same time, it aims to minimize deformation and loss of fabric. It is.

도 1은 본 발명의 정면예시도로서 포목교정기를 나타낸 것임.1 is a front view of the present invention showing a wood braces.

도 2는 본 발명의 종단면예시도로서 안전장치가 작동되기 전의 상태를 나타낸 포목교정기를 나타낸 것임.Figure 2 is a longitudinal cross-sectional view of the present invention showing a tool corrector showing a state before the safety device is operated.

도 3은 본 발명의 포목교정기에 대한 종단면예시도로서 안전장치가 작동하여 원단이 절단된 상태를 나타낸 것임.Figure 3 is a longitudinal cross-sectional view illustrating a cutting machine for the fabric cutter of the present invention showing a state in which the fabric is cut.

도 4는 도 3의 A-A'선 단면도.4 is a cross-sectional view taken along the line AA ′ of FIG. 3.

도 5는 본 발명이 설치된 상태를 나타낸 것으로 텐터기를 나타낸 것임.Figure 5 shows a state in which the present invention is installed showing a tenter.

다수의 원단 사행교정롤러(10)와 안내롤러(20), 만곡교정롤러(30), 그리고 다수의 위사감지기(40)등으로 구성된 통상의 포목교정기에 있어서,In the conventional wood straightening machine composed of a plurality of fabric meandering correction roller 10, the guide roller 20, the curved correction roller 30, a plurality of weft detector (40),

상기 포목교정기의 내부 하측에 안전장치(1)를 구성하되,Configure the safety device (1) on the lower side of the inside of the wood braces,

상기 안전장치(1)는The safety device (1)

포목교정기 동체(Y)의 양측프레임 내벽면 상하측에 고정 설치되는 안내봉(2)(2a)과;Guide rods (2) (2a) fixed to upper and lower sides of inner wall surfaces of both side frames of the woodworking cutter body (Y);

상기 안내봉(2)(2a)에 조립되면서 장력롤러(3)(3a)를 지지하는 슬라이더(4)(4a);A slider (4) (4a) supporting the tension roller (3) (3a) while being assembled to the guide rods (2) (2a);

상기 안내봉(2)(2a)의 전후부에 조립되고 슬라이더(4)(4a)의 후진을 제어함과 동시에 충격도 예방하도록 하기 위한 강약의 압축스프링(5)(6)과;A compression spring (5) (6) of strength and weakness, which is assembled at the front and rear of the guide rods (2) and (2a) to control the backward of the sliders (4) and (4a) and at the same time prevent shock;

상기 안내봉(2)와 (2a)사이에 설치되어 원단에 과부하가 작용함에 따라 장력롤러가 후진하는 과정에서 한계에 다다르면 원단이 자동으로 절단되게 하는 절단컷터(7);A cutting cutter (7) installed between the guide rods (2) and (2a) so that the fabric is automatically cut when the tension roller reaches its limit in the process of reversing the tension roller as the overload acts on the fabric;

그리고 상기 안전장치의 상 하부에 설치되어 원단을 안내하도록 된 안내롤러(8)(8a)와 절단 안내봉(9)(9')로 구성된다.And it is installed in the upper and lower portion of the safety device is composed of guide rollers (8) (8a) and cutting guide rods (9) (9 ') to guide the fabric.

미 설명부호 50은 텐터기를 나타낸 것이고, 60은 망글, 70은 원단투입장치를 나타낸 것이다.Reference numeral 50 denotes a tenter group, 60 denotes a mangle, and 70 denotes a fabric input device.

이와 같이 구성된 본 발명은 통상의 포목교정기의 적정위치에 설치하되, 가급적 포목교정기의 하부에 설치하여 원단에 과부하가 작용할 때 원단이 위사 교정된 상태에서 절단되게 하는 것이 바람직하다.The present invention configured as described above is preferably installed at an appropriate position of the conventional wood straightener, preferably installed at the bottom of the wood straightener so that when the fabric is overloaded, the fabric is preferably cut in the weft-corrected state.

또, 본 발명의 작용을 설명하면,In addition, when explaining the operation of the present invention,

원단이 원단안내롤러(20)와 사행교정롤러(10), 만곡교정롤러(30)를 거쳐 본 발명의 안전장치(1)를 구성하는 안내롤러(8)와 장력롤러(3)(3a), 그리고 다시 안내롤러(8a)를 거쳐 순환 이송되는데, 이때, 전기적 오류나 원단의 이송오류 등과 같이 기계적, 전자적 문제점이 발생하여 원단이 더 이상 이송되지 못하는 등의 매우 강한 장력이 작용하는 상황이 되면, 장력롤러(3)(3a)에 작용하는 원단의 부하에 의해 상기 장력롤러를 지지하는 슬라이더(4)(4a)가 점차 후진하게 되며, 상기 슬라이더(4)(4a)가 절단컷터(7)에 닿게되면 일 방향으로 경사짐과 동시에 날카롭게 형성된 컷터(71)의 날끝에 원단이 닿음과 동시에 원단의 절단을 용이하게 유도하는 보조장치 즉, 절단안내통(9)(9')에 의해 원단이 늘어난다거나 뒤로 밀리지 않고 원활하게 절단되게 되어 원단에 작용하던 장력을 해제시켜 주며, 이에 따라 포목교정기를 비롯한 텐터기, 망글, 등의 기계를 파손이나 손상, 고장없이 안정적으로 보호할 수 있게 되면서 원단의 손실이나 변형 등도 최소화시켜 줄 수 있게 되는 것이다.The fabric is a guide roller (8) and tension roller (3) (3a), which constitutes the safety device 1 of the present invention through the fabric guide roller 20 and the meandering correction roller 10, the curved correction roller 30, Then, the roller is circulated again through the guide roller 8a. At this time, when a very strong tension such as a mechanical error or an electronic problem occurs, such as an electric error or a conveyance error of the fabric, the fabric cannot be conveyed any more, tension is applied. The slider (4) (4a) supporting the tension roller is gradually reversed by the load of the raw material acting on the roller (3) (3a), so that the slider (4) (4a) touches the cutting cutter (7). When the fabric is inclined in one direction and at the same time the fabric is in contact with the cutting edge of the cutter 71 formed at the same time, the fabric is stretched by an auxiliary device that easily guides the cutting of the fabric, that is, cutting guides (9) (9 ') It was cut smoothly without being pushed back It releases the tension, and thus it is possible to reliably protect machines such as fabric cutters, tenters, mangles, etc. without being damaged, damaged, or broken, while minimizing the loss or deformation of fabrics.

또, 상기와 같이 심하게 부하가 작용하던 원단이 절단컷터(7)에 의해 절단되면 절단과 동시에 장력롤러(3)(3a)가 반사적으로 튀어나가게 되며, 이때 안내봉(2)(2a)에 삽입 설치된 비교적 약한 탄성을 가진 압축스프링(6)에 의해 포목교정기 자체에 작용하는 충격을 최소화 시켜줄 수 있게 되어 안정적으로 포목교정기를 비롯한 안정장치를 보호할 수 있게 되는 것이다.In addition, when the fabric, which was heavily loaded as described above, is cut by the cutting cutter 7, the tension rollers (3) and (3a) protrude reflexively at the same time as the cutting. Compression spring (6) having a relatively weak elasticity can be installed to minimize the impact acting on the wood braces itself, it is to be able to reliably protect the stabilizer including wood braces.

한편 본 발명의 절단컷터(7)는 여러 가지 유형으로 제조할 수 있지만, 도시된 바와 같이 날끝이 일측으로 경사진 컷터(71)를 " "형으로 형성된 컷터 지지프레임(72)에 좌 우측부분이 서로 대향되게 설치하여 오동작이나 오류에 의해 원단에 부하가 심하게 작용하게 되고, 이에 따라 장력롤러(3)(3a)가 원단의 장력에 의해 절단컷터 위치로 강제 이송되면서 절단컷터에 원단이 닿게 되면 상기 절단컷터가 원단 전체를 한번에 절단하기보다는 단계적으로 절단하게 되어 원단이 보다 원활하게 절단될 수 있게 되는 것이다.On the other hand, the cutting cutter 7 of the present invention can be manufactured in various types, as shown in the left and right portion of the cutter support frame 72 formed of the cutter "71" inclined to one side blade edge When installed opposite to each other, the load is severely acted on the fabric by a malfunction or error, and accordingly the tension roller (3) (3a) is forced to the cutting cutter position by the tension of the fabric and the fabric comes in contact with the cutting cutter The cutting cutter is to cut the fabric in stages rather than cutting the entire fabric at once so that the fabric can be cut more smoothly.

이상 설명한 바와 같이 본 발명은 포목교정기에 설치되어 이송중인 원단이 전기적 오류 및 물리적 오류, 오동작 등에 의해 부하 또는 장력이 매우 심하게 작용하여, 부하나 장력의 한계에 왔을 때 이를 자동으로 절단시켜 줄 수 있게 함으로써, 포목교정기를 비롯한 텐터기, 망글 등의 파손이나 변형을 예방하고, 원단의 변형손실을 최소화 시켜줄 수 있게 되는 등의 효과가 발생되는 매우 유용한 발명인 것이다.As described above, the present invention is installed in the woodworking braces so that the load or tension is very severely acted by the electrical error, physical error, malfunction, etc., so that it can automatically cut when the load or tension is reached By doing so, it is a very useful invention that the effects such as to prevent breakage or deformation of the tenter group, mangles, etc., such as braces, to minimize the deformation loss of the fabric.

Claims (1)

다수의 사행교정롤러(10)와 원단 안내롤러(20), 만곡교정롤러(30), 그리고 다수의 위사감지기(40)등으로 구성된 통상의 포목교정기에 있어서,In the conventional wood straightening machine composed of a plurality of meandering correction roller 10, the fabric guide roller 20, the curved correction roller 30, a plurality of weft detector (40), 상기 포목교정기의 내부 하측에 안전장치(1)를 구성하되,Configure the safety device (1) on the lower side of the inside of the wood braces, 상기 안전장치(1)는The safety device (1) 포목교정기 동체(Y)의 양측 프레임 내 벽면 상하측에 고정 설치되는 안내봉(2)(2a)과;Guide rods (2) (2a) fixedly installed on upper and lower walls in both frames of the woodworking cutter body (Y); 상기 안내봉(2)(2a)에 조립되면서 장력롤러(3)(3a)를 지지하는 슬라이더(4)(4a);A slider (4) (4a) supporting the tension roller (3) (3a) while being assembled to the guide rods (2) (2a); 상기 안내봉(2)(2a)의 전후부에 조립되고 슬라이더(4)(4a)의 후진을 제어함과 동시에 충격도 예방하는 강약의 압축스프링(5)(6)과;A compression spring (5) (6) of strength and weakness, which is assembled at the front and rear of the guide rods (2) and (2a) and controls the backward of the sliders (4) and (4a) and at the same time prevents impact; 상기 안내봉(2)와 (2a)사이에 설치되어 원단에 과부하가 작용함에 따라 장력롤러가 후진하는 과정에서 한계에 다다르면 원단을 자동으로 절단시키도록 한 절단컷터(7) 및 원단의 절단이 용이하게 이루어지게 한 절단안내봉(9)(9');It is installed between the guide rods (2) and (2a) is easy to cut the cutting cutter 7 and the fabric to automatically cut the fabric when the limit roller reaches the limit in the process of reversing the tension roller due to the overload action on the fabric Cutting guide rods (9) (9 ') made to be made; 그리고 상기 안전장치의 상 하부에 설치되어 원단을 안내하도록 된 안내롤러(8)(8a)로 구성함을 특징으로 하는 포목교정기용 안전장치.And a guide roller (8) (8a) installed at the upper and lower portions of the safety device to guide the fabric.
KR10-2003-0020299A 2003-03-27 2003-03-27 a safety device for a textile reforming machine KR100472936B1 (en)

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KR940005766Y1 (en) * 1992-09-23 1994-08-24 정의훈 Detector remove device for automatic fabric corrector
KR960027199U (en) * 1995-01-06 1996-08-17 Automatic seeding straightener for printing
KR200239859Y1 (en) * 2001-03-19 2001-10-08 정의호 Safety device for a stenter
KR200274185Y1 (en) * 2002-01-15 2002-05-06 정의호 Fabric Detonator

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100878773B1 (en) * 2008-07-15 2009-01-14 (주)로이포스 Checker

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