KR20030073483A - Production heat-treatment progress apparatus of industrial machinery shaft and track pin - Google Patents
Production heat-treatment progress apparatus of industrial machinery shaft and track pin Download PDFInfo
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- KR20030073483A KR20030073483A KR1020020013061A KR20020013061A KR20030073483A KR 20030073483 A KR20030073483 A KR 20030073483A KR 1020020013061 A KR1020020013061 A KR 1020020013061A KR 20020013061 A KR20020013061 A KR 20020013061A KR 20030073483 A KR20030073483 A KR 20030073483A
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- shaft
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- track
- heat
- heat treatment
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-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/28—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
본 발명은 산업기계 및 중장비 분야에 사용되고 있는 부품(궤도핀 및 샤프트)생산 열처리 공정 방법에 관한 것으로, 더 상세하게는 산업기계 샤프트(단, 단이없는 샤프트) 및 중장비 궤도핀 열처리 공정 중 핀 및 샤프트의 센타를 잡아줄 필요가 없고, 전기적 릴레이 회로에 의해 자동제어 되며 열처리 제품을 수평형으로 소입시켜 열처리하는 산업기계 샤프트(단, 단이없는 샤프트) 및 중장비 궤도핀 열처리 공정 방법에 관한 것이다.The present invention relates to a heat treatment process for producing parts (orbital pins and shafts) used in the field of industrial machinery and heavy equipment, and more particularly, to the pins and shafts during industrial machine shafts (but without shafts) and heavy equipment track pin heat treatment process. It does not need to hold a center of gravity, and is automatically controlled by an electrical relay circuit, and an industrial machine shaft (however, a shaft without a stage) and a heavy equipment track pin heat treatment process method for heat-treating heat treated products by horizontal type.
종래의 센타기준 수직공정은 외경의 경화가 요구될 때에는 수작업을 통하여산업기계 샤프트(단, 단이없는 샤프트) 및 중장비 궤도핀을 1개식 소입하여 고주파 열처리후 수작업으로 회수를 하였기에 열처리 후 회수할 때 작업자들의 안정성 문제, 공정 생산능력의 감소(1인1기계), 수작업에 의한 불량률 증대, 생산원가 상승등의 문제점이 있었다.In the conventional center-based vertical process, when the hardening of the outer diameter is required, the industrial machine shaft (but not the shaft) and the heavy equipment track pin are quenched by one type and recovered by manual after high frequency heat treatment. There were problems such as the stability of them, the reduction of process production capacity (one person per machine), the increase of defective rate by manual labor, and the increase of production cost.
본 발명은 상기와 같은 결점을 해결하기 위해 안출된 것으로, 산업기계 샤프트(단, 단이없는 샤프트) 및 중장비 궤도핀 생산 열처리공정 중 샤프트 및 핀의 센타를 잡아줄 필요가 없고, 전기적 릴레이 회로에 의해 자동제어 되며 열처리 제품을 수평형으로 소입시켜 열처리하는 산업기계 샤프트(단, 단이없는 샤프트) 및 중장비 궤도핀 생산 열처리공정 방법을 제공함을 목적으로 한다.The present invention has been made to solve the above-mentioned drawbacks, it is not necessary to hold the center of the shaft and pin during the heat treatment process of industrial machinery shaft (but without shaft) and heavy equipment track pin, and by the electrical relay circuit Its purpose is to provide a method of heat treatment for the production of industrial machine shafts (those without shafts) and heavy equipment track pins, which are automatically controlled and heat treated by heat-treating the product horizontally.
본 발명은 샤프트 및 궤도핀을 운반하는 에어리프트 수단과, 상기 샤프트 및 궤도핀이 회전로울러에 안착되면 고주파 열처리기로 밀어주는 유압실린더 수단과, 상기 샤프트 및 궤도핀을 고주파로 열처리하는 열처리기 수단과, 열처리된 샤프트 및 궤도핀을 냉각시켜주는 냉각기 수단으로 구성되고, 상기 유압실린더, 에어리프트, 고주파 열처리기 등은 컨트롤 박스와 전기적으로 연결되어 구성된다.The present invention provides an airlift means for carrying a shaft and track pins, a hydraulic cylinder means for pushing the shaft and track pins to a high frequency heat treatment machine when the shaft and track pins are seated on a rotary roller, and heat treatment means for heat-treating the shaft and track pins at high frequency. And a cooler means for cooling the heat-treated shaft and the track pin, and the hydraulic cylinder, the air lift, and the high frequency heat treatment machine are electrically connected to the control box.
도 1은 본 발명의 구성을 보인 간략도.1 is a simplified view showing the configuration of the present invention.
도 2는 본 발명의 처리 순서도.2 is a process flow chart of the present invention.
도 3은 본 발명 수평형 소입 열처리기 사진Figure 3 is a photograph of the present invention horizontal type hardening heat treatment machine
< 도면의 주요부분에 대한 부호의 설명 ><Description of Symbols for Major Parts of Drawings>
10 : 궤도핀 or 샤프트 20 : 에어리프트10: track pin or shaft 20: air lift
30 : 고주파 열처리기 40 : 회전 로울러30: high frequency heat treatment machine 40: rotary roller
50 : 유압실린더 60 : 냉각기50: hydraulic cylinder 60: cooler
70 : 컨터롤 박스70: control box
상기한 바와 같은 목적을 달성하고 종래의 결점을 제거하기 위한 과제를 수행하는 본 발명의 실시예인 구성과 그 작용을 첨부도면에 연계시켜 상세히 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings, the configuration and the operation of the embodiment of the present invention to achieve the object as described above and to perform the task for eliminating the conventional drawbacks.
도 1 은 본 발명의 구성을 보인 간략도이고, 도 2 는 본 발명의 처리 순서도이며, 도 3은 본 발명 수평형 소입열처리기 사진으로써,Figure 1 is a simplified view showing the configuration of the present invention, Figure 2 is a process flow chart of the present invention, Figure 3 is a photograph of the present invention the horizontal type heat treatment heat treatment machine,
본 발명에 의한 열처리 방법을 이해하기 위하여 중장비 하부부품의 하나인 궤도용 핀을 하나의 예로서 개략 설명한다.In order to understand the heat treatment method according to the present invention, a track pin, which is one of heavy machinery undercarriage parts, will be described as an example.
중장비 궤도핀은 무한궤도에 설치되어 고하중을 받는 상태에서 롤링되는 역할을 한다. 그러므로 고하중을 충분히 견딜 수 있을 뿐아니라, 구름 운동이 원활하게 수행되기 위해 재질상의 초강성이 요구된다. 구체적으로는 외경에 대한 경도와내경도 동일한 경도가 유지되어야 하는바, 내외경의 적절한 열처리를 필요로 하게 된다.Heavy-duty track pin is installed on the track and rolls under high load. Therefore, it is not only able to withstand high loads sufficiently, but also requires super rigidity of material in order to perform the rolling motion smoothly. Specifically, the same hardness as the hardness and the inner diameter of the outer diameter should be maintained, which requires proper heat treatment of the inner and outer diameters.
본 발명은 산업기계용 샤프트(단, 단이 없는 샤프트) 및 중장비 궤도핀 생산 열처리 공정 장치에 있어서,The present invention in the industrial machinery shaft (but not the shaft) and heavy equipment track pin production heat treatment process apparatus,
궤도핀(10)을 운반하는 에어리프트(20) 수단과, 상기 궤도핀(10)이 회전로울러(40)에 안착되면 고주파 열처리기(30)로 밀어주는 유압실린더(50) 수단과, 상시 궤도핀을 고주파로 열처리하는 열처리기(30) 수단과, 열처리된 궤도핀을 냉각시켜주는 냉각기(60) 수단으로 구성된다.Air lift 20 means for transporting the track pin 10, the hydraulic cylinder 50 means for pushing the high frequency heat treatment device 30 when the track pin 10 is seated on the rotary roller 40, and the constant track It comprises a heat treatment device 30 means for heat-treating the fin at high frequency, and a cooler 60 means for cooling the heat-treated track pin.
그리고, 상기 유압실린더(50), 에어리프트(20), 고주파 열처리기(30)는 컨트롤박스(70)와 전기적인 시스템에 의해 제어된다.The hydraulic cylinder 50, the air lift 20, and the high frequency heat treatment device 30 are controlled by the control box 70 and the electrical system.
특히, 본 발명은 전기적장치에 의한 자동 릴레이 회로에 의해 속도조절이 가능실린더의 직선운동에 의해 궤도핀을 고주파(850℃∼880℃)로 열처리하고, 궤도핀이 적재되는 작업대에는 회전하는 로울러가 장착되어 있어, 궤도핀 센타를 정확하게 정렬할 필요가 없어 불필요한 공정을 단축하게 된다.In particular, the present invention heat treatment of the track pin at a high frequency (850 ℃ ~ 880 ℃) by the linear motion of the cylinder can be controlled by the automatic relay circuit by the electrical device, the roller is rotated on the worktable where the track pin is loaded It eliminates the need to align track pin centers precisely, reducing unnecessary processes.
본 발명은 유압실린더, 회전로울러 준비단계와 열처리 대상인 궤도핀이 회전로울러에 안착되면 컨트롤박스와 전기적으로 연결된 리미트 센스에 의해 자동적으로 유압실린더의 직선운동에 의해 궤도핀을 밀어주는 단계와 고주파로 궤도핀을 가열(유지시간: 2/sec)하는 단계와 가열 정지 후 실린더가 후진/정위치 하여 1싸이클의 열처리 작업공정이 완료된다. 상기와 같은 왕복 싸이클에 의해 산업기계용 샤프트 및 중장비 궤도핀의 열처리를 자동화 할 수 있다. 또한 열처리 공정의 자동화를 통해 열처리 공정개선, 생산원가 절감, 생산성 향상을 가져 올 수 있다.The present invention is a hydraulic cylinder, the step of preparing the rotary roller and the track pin is subjected to heat treatment, the track pin is automatically pushed by the linear motion of the hydraulic cylinder by the limit sense electrically connected to the control box when the track roller is seated on the rotary roller and the high-frequency track The cycle of the fins (holding time: 2 / sec) and the cylinder are retracted / positioned after the heating stops, completing the one-cycle heat treatment process. By the reciprocating cycle as described above it is possible to automate the heat treatment of the shaft for industrial machinery and heavy equipment track pins. In addition, automation of the heat treatment process can bring about improved heat treatment process, reduced production cost, and improved productivity.
본 발명은 상술한 특정의 실시예에 한정되지 않고, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 고안이 속하는 기술분야에서 통상의 지식을 가진자라면 누구든지 다양한 형태 및 모양의 변형실시가 가능한 것은 물론이고, 그 외 같은 변경은 청구범위 기재의 범위 내에 있게 된다.The present invention is not limited to the specific embodiments described above, and those skilled in the art without departing from the gist of the present invention claimed in the claims, various modifications of the form and shape Of course, other changes are within the scope of the claims.
이상에서 설명한 바와 같이, 본 발명은 산업기계용 샤프트, (단, 단이 없는샤프트) 및 중장비 궤도핀 생산 열처리 공정 중 샤프트 및 핀의 정확한 센터를 정렬 할 필요가 없이 신속/정확한 열처리 작업을 수행함으로써 생산성 향상을 가져 올 수 있고, 공정 단축을 통한 생산원가의 절감효과 최대, 동종업체와의 경쟁력 향상을 가져 올 수 있고, 또한 작업공정에서의 작업자들의 안전을 향상시킬 수 있다. 특히 산업기계용 샤프트, (단, 단이 없는 샤프트) 및 중장비 궤도핀 부품의 재질을 만졸시킬 수 있는 최적의 열처리 장치를 제공하여 산업 발전에 이바지 할 수 있는 유용한 발명이다.As described above, the present invention provides a rapid and accurate heat treatment operation without the need to align the center of the shaft and pin during the heat treatment process for the production of industrial machinery shaft, (but not shaft) and heavy equipment track pins It can improve productivity, reduce the production cost by shortening the process, improve competitiveness with peers, and improve the safety of workers in the work process. In particular, it is a useful invention that can contribute to the industrial development by providing the optimum heat treatment device that can make the material of the shaft for industrial machinery, (stage without shaft) and heavy equipment track pin parts.
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KR1020020013061A KR20030073483A (en) | 2002-03-11 | 2002-03-11 | Production heat-treatment progress apparatus of industrial machinery shaft and track pin |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61281823A (en) * | 1985-06-06 | 1986-12-12 | Sumitomo Metal Ind Ltd | Method for cooling steel pipe |
JPH04143212A (en) * | 1990-10-05 | 1992-05-18 | Fuji Denshi Kogyo Kk | High frequency quenching and tempering apparatus for bar-like work |
KR940022673U (en) * | 1993-03-08 | 1994-10-20 | 주식회사 신 풍 | High-frequency heat treatment device equipped with automatic rod feeding means |
JPH11350024A (en) * | 1998-06-10 | 1999-12-21 | Ysk Corporation:Kk | Device for supporting shaft for hardening |
JP2001098319A (en) * | 1999-09-28 | 2001-04-10 | High Frequency Heattreat Co Ltd | Quench-cooling device of shaft-like member |
-
2002
- 2002-03-11 KR KR1020020013061A patent/KR20030073483A/en not_active Application Discontinuation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61281823A (en) * | 1985-06-06 | 1986-12-12 | Sumitomo Metal Ind Ltd | Method for cooling steel pipe |
JPH04143212A (en) * | 1990-10-05 | 1992-05-18 | Fuji Denshi Kogyo Kk | High frequency quenching and tempering apparatus for bar-like work |
KR940022673U (en) * | 1993-03-08 | 1994-10-20 | 주식회사 신 풍 | High-frequency heat treatment device equipped with automatic rod feeding means |
JPH11350024A (en) * | 1998-06-10 | 1999-12-21 | Ysk Corporation:Kk | Device for supporting shaft for hardening |
JP2001098319A (en) * | 1999-09-28 | 2001-04-10 | High Frequency Heattreat Co Ltd | Quench-cooling device of shaft-like member |
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