KR20030061866A - a machine and method of bonding cable lines - Google Patents
a machine and method of bonding cable lines Download PDFInfo
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- KR20030061866A KR20030061866A KR1020020001853A KR20020001853A KR20030061866A KR 20030061866 A KR20030061866 A KR 20030061866A KR 1020020001853 A KR1020020001853 A KR 1020020001853A KR 20020001853 A KR20020001853 A KR 20020001853A KR 20030061866 A KR20030061866 A KR 20030061866A
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- transmission cables
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- connector
- transmission
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/009—Cables with built-in connecting points or with predetermined areas for making deviations
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- Manufacturing & Machinery (AREA)
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- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
본 발명은 컴퓨터등에 사용되는 데이터 전송케이블을 연접하는 연접기 및 연접방법에 관한 것으로, 좀더 상세히 설명하자면 다수개의 데이터 전송케이블의 양단에 콘넥터를 통상의 작업공정으로 조립한 후 다수개의 전송케이블을 팽팽하게 긴장상태로 거치대에서 투입시켜 작업구간으로 도달하면 누름판이 다수개의 전송케이블을 고정하여 연접작업이 가능토록 하여 전송케이블의 품질향상 및 원가절감을 도모케 한 것이다.The present invention relates to a splicer and a splicing method for splicing data transmission cables used in a computer. More specifically, the present invention relates to a plurality of data transmission cables after assembling the connectors at both ends of the plurality of data transmission cables in a normal working process. In this case, the press plate is connected to the work zone in a tension state, and the presser plate secures a plurality of transmission cables so that the connection work is possible, thereby improving the quality of the transmission cables and reducing the cost.
일반적으로 데이터 전송케이블은 양측의 콘넥터 사이에 여러줄의 전송케이블 양단을 결합하여 구성되고, 그 제조되는 공정은 다수개의 전송케이블을 팽팽하게 긴장상태로 고정하는 작업과; 다수개의 전송케이블에 접착제를 필요한 길이만큼 도포하는 연접작업과; 전송케이블의 양끝단에 콘넥터의 조립이 수월하게 하기 위해 연접되어진 전송케이블의 양끝단을 가름하는 가름작업과; 가름작업이 완료된 다수개의 전송케이블의 양단에 콘넥터를 조립하는 작업으로 이루어 진다.In general, a data transmission cable is configured by combining both ends of a plurality of transmission cables between the connectors on both sides, the manufacturing process is the operation of fixing a plurality of transmission cables in a tension state; A joint operation of applying an adhesive to a plurality of transmission cables to a required length; A cutting operation for cutting both ends of the transmission cable connected to each other to facilitate assembly of the connector at both ends of the transmission cable; It consists of assembling the connectors at both ends of the multiple transmission cables.
이때, 가름작업을 하는 이유는 연접되어진 다수개 전송케이블의 양단에 콘넥터를 조립하려면 손이나 기구를 사용할 수 있는 작업공간이 필요하므로 연접되어진 전송케이블의 양단에 가름작업을 하여 전송케이블을 손쉽게 결합하기 위함이다.In this case, the reason for the cutting work is to assemble the connectors at both ends of the connected multiple transmission cables, so a work space for using hands or instruments is required. For sake.
그러나, 이러한 가름작업은 거의 수작업으로 이루어지며 데이터를 전송하는 케이블의 조립공정에서 중간공정쯤에 위치함으로 작업이 순차적으로 이루어지기 어려움이 있었다.However, this dividing work is made by hand almost and it is difficult to perform the work sequentially because it is located in the intermediate process of the cable assembly process of transmitting data.
그리고, 이러한 작업은 각각의 장치로 이루어지며 또한 별도로 작동시키므로 비교적 많은 일손을 필요로 하고 다수개의 전송케이블을 각각의 장치에서 작업이 끝나면 다음장치로 이동을 시켜야 하는 번거러움과 작업자의 숙련도에 의해 생산수량과 불량정도가 결정되므로 숙련된 작업자가 아니면 담당이 어려움이 있어 즉, 많은 노동력을 필요한 반면에 완성조립품의 생산수량은 낮아 작업능률이 낮았다.In addition, since this work is performed by each device and operates separately, it requires a relatively large amount of work, and the production quantity is increased by the inconvenience and the skill of the operator who has to move a plurality of transmission cables to the next device after the work is completed in each device. As the degree of deterioration is determined, it is difficult for a worker who is not a skilled worker. That is, a lot of labor is required, while the production quantity of the finished assembly is low and the work efficiency is low.
그래서, 작업능률을 높이고 불량을 최소화하며 신속, 정확하면서 대량생산이 가능한 연접작업을 이룰 수 있는 장치를 많은 사람들은 선호하게 되었다.As a result, many people prefer a device that can improve work efficiency, minimize defects, and achieve fast, accurate and mass-produced joint work.
따라서, 본 발명은 상술한 종래의 문제점을 해결하기 위한 것으로서, 위와같이 다수개의 전송케이블과 콘넥터를 조립하는 과정중에 가름작업으로 인해 나타나는 불편을 해결하기 위해 발명한 것으로서, 다수개의 전송케이블 양단에 콘넥터를 먼저 조립하고 난 후에 연접작업을 함으로써 전송케이블의 양끝단에 일정길이의 가름작업이 제거가 가능토록 하는것인데,Therefore, the present invention is to solve the above-mentioned problems, as the invention was invented to solve the inconvenience caused by the separation operation during the process of assembling the plurality of transmission cables and connectors as described above, the connector at both ends of the plurality of transmission cables By assembling first and then connecting, it is possible to remove a certain length of cutting work at both ends of the transmission cable.
이를 첨부된 도면과 함께 더욱 상세히 설명하면 다음과 같다.This will be described in more detail together with the accompanying drawings as follows.
도 1은 본 발명의 연접기 평면도1 is a plan view of the splicer of the present invention
도 2는 본 발명의 연접기 정면도Figure 2 is a front view of the splicer of the present invention
도 3은 본 발명의 연접기 우측면도Figure 3 is a right side view of the splicer of the present invention
도 4는 본 발명의 이송장치 평면도Figure 4 is a plan view of the transfer device of the present invention
도 5는 본 발명의 연접기 요부상세도5 is a main portion of the details of the splicer of the present invention
도 6은 본 발명의 누름장치 작동상태도6 is a pressing state operation state of the present invention
도 7은 본 발명의 연접장치 이송상태도Figure 7 is a connection state transfer state of the present invention
도 8은 본 발명의 거치대 예시도이다.8 is an exemplary view of the cradle of the present invention.
*도면의 중요부분에 대한 부호의 설명* Explanation of symbols on important parts of drawing
1 : 전송케이블2 : 콘넥터1: Transmission cable 2: Connector
10 : 투입장치101 : 레일10: input device 101: rail
102 : 이동대103 : 실린더102 mobile unit 103 cylinder
104 : 걸림부105 : 거치대104: catching portion 105: holder
106 : 걸림완충판107 : 케이블홈106: jam buffer plate 107: cable groove
108 : 걸림홈109 : 작업구간108: locking groove 109: working section
20 : 누름장치201 : 누름판20: pressing device 201: pressing plate
202 : 실린더30 : 연접장치202: cylinder 30: connection device
301 : 호스관302 : 호퍼301: hose pipe 302: hopper
303 : 승강대304 : 면판303: platform 304: face plate
305 : 안내판306 : 나사공305: guide plate 306: screw hole
307 : 고정대308 : 실린더307: holder 308: cylinder
309 : 연접부재40 : 이송장치309: connecting member 40: transfer device
401 : 동력수단402 : 이송부재401: power means 402: transfer member
403 : 나사부404 : 안내면403: thread portion 404: guide surface
405 : 받침판405: support plate
다수개의 전송케이블(1)을 콘넥터(2)와 통상의 작업공정으로 조립된 것을 거치대(105)에서 다수개의 전송케이블(1)이 팽팽하게 긴장상태로 거치대(105)에 작업구간(109)으로 투입하는 투입공정(10)과; 작업구간(109)에 도달된 다수개의 전송케이블(1)을 누름판(201)으로 눌러 고정시키는 누름공정(20)과; 눌려진 다수개 전송케이블(1)의 상면에 접착제가 투입된 연접부재(309)의 호퍼(302)가 하강하는 승강공정(50)과; 다수개 전송케이블(1)의 상면에 연접작업하는 연접공정(60)과; 연접공정(60)을 동력수단(401)을 이용해 전송케이블(1)의 길이방향으로 이송시키는 이송공정(40)이 순차적으로 이루어 지는 것이다.Assembled a plurality of transmission cables (1) with the connector (2) in a normal working process from the holder (105) to the working section (109) to the holder (105) in tension with a plurality of transmission cables (1) An injecting step (10); A pressing process 20 for pressing and fixing the plurality of transmission cables 1 reaching the working section 109 with the pressing plate 201; An elevating step 50 in which the hopper 302 of the connecting member 309 into which the adhesive is put on the upper surface of the plurality of pressed transmission cables 1 descends; A connecting step 60 for connecting the upper surfaces of the plurality of transmission cables 1; The transfer process 40 for transferring the splicing process 60 in the longitudinal direction of the transmission cable 1 using the power means 401 is performed sequentially.
상기와 같이 본 발명의 연접방법을 실현 가능토록 하기 위한 그 연접장치를 살펴보면, 다수개의 전송케이블(1)과 콘넥터(2)가 통상의 작업공정으로 조립된 것을 다수개의 전송케이블(1)이 팽팽하게 긴장상태로 거치대(103)에서 작업구간(109)으로 투입하는 투입장치(10)와; 작업구간(109)에 도달된 다수개의 전송케이블(1)을 누름판(201)으로 눌러 고정시키는 누름장치(20)와; 다수개의 전송케이블(1)의 상면에 연접작업을 시작하는 연접장치(30)와; 연접장치(30)를 동력수단(401)을 이용해 전송케이블(1)의 길이방향으로 이송시키는 이송장치(40)가; 순차적으로 이루어지는 것이다.Looking at the connection device for realizing the connection method of the present invention as described above, a plurality of transmission cable (1) is tensioned that the plurality of transmission cable (1) and the connector (2) is assembled in a normal working process. Injecting device 10 for feeding into the working section 109 in the cradle 103 in a tensioned state; A pressing device 20 which presses and secures the plurality of transmission cables 1 reaching the work section 109 with a pressing plate 201; A connection device 30 for starting a connection operation on the upper surfaces of the plurality of transmission cables 1; Transfer device 40 for transferring the connecting device 30 in the longitudinal direction of the transmission cable (1) using the power means (401); It is done sequentially.
상기 투입장치(10)는 도 1에서 보는 바와 같이 레일(101)을 1개 이상으로 서로 일정한 간격을 유지토록 평형되게 설치하되, 각 레일(101)의 일측에는 작업구간(109)을 마련하고 타측에는 각 레일(101)을 따라 실린더(103)의 작동에 의해 이동되는 이동대(102)를 마련하되 이동대(102)의 일측에는 걸림부(104)를 마련하고 이동대(102)의 상부에는 거치대(105)가 위치한다.As shown in FIG. 1, the dosing device 10 is installed in parallel so as to maintain a constant distance from each other, as shown in FIG. 1, at least one rail 101, and a work section 109 is provided on one side of each rail 101. On the side is provided with a movable table 102 which is moved by the operation of the cylinder 103 along each rail 101, but on one side of the movable table 102 is provided with a catching portion 104 and the upper portion of the movable table 102 Cradle 105 is located.
상기 거치대(105)는 도 8에서 보는 바와같이 스프링등을 이용한 걸림완충판(106)이 양측에 마주보게 하고 그 걸림완충판(106) 사이에는케이블홈(107)을 형성하고 타측에는 걸림홈(108)을 형성하여 각 레일(101)을 따라 이동되는 이동대(102)와 탈착이 가능토록 한 것이다.As shown in FIG. 8, the holder 105 has a catch buffer plate 106 facing each other using a spring or the like, and forms a cable groove 107 between the catch buffer plates 106 and a catch groove 108 on the other side. Formed so that it is possible to move with the movable table 102 to move along each rail (101).
상기 누름장치(20)는 도 6에서 보는 바와같이 작업구간(109)의 양측에 위치하며 누름판(201)이 실린더(202)의 작동으로 승강 가능토록 하여 작업구간(109)으로 이동된 거치대(105)의 상면을 누룰수 있도록 한 것이다.The pressing device 20 is located on both sides of the work section 109 as shown in Figure 6 and the holding plate 201 is moved to the work section 109 so that the pressing plate 201 can be elevated by the operation of the cylinder 202. You can enjoy the upper surface of).
상기 연접장치(30)는 도 5에서 보는 바와같이 접착제가 호스관(301)을 통해 투입되고 하부에 호퍼(302)가 위치한 연접부재(309)는 승강대(303)에 고정되며 상기 승강대(303)는 면판(304)의 양측에 형성된 안내판(305) 사이에 위치하되 일측은 실린더(308)와 연결하고 상기 면판(304)의 일측에 나사공(306)을 형성하여서 된 연접장치(30)가 1개이상 위치하고 각 면판(304)을 고정대(307)로 연결하여 작업구간(109)의 상부에 위치한다.As shown in FIG. 5, the splicing device 30 is connected with the adhesive through the hose pipe 301 and the hopper 302 in which the hopper 302 is positioned is fixed to the lifting table 303 and the lifting table 303. Is located between the guide plate 305 formed on both sides of the face plate 304, one side is connected to the cylinder 308 and the connection device 30 is formed by forming a screw hole 306 on one side of the face plate 304 is 1 More than one is located in the upper portion of the work section 109 by connecting each face plate 304 with a fixing table 307.
상기 이송장치(40)는 도 4에서 보는 바와같이 이송부재(402)에 나사부(403)가 동력수단(401)에 의해 회전가능토록 하고 나사부(403)는 연접장치(30)의 나사공(306)과 체결하고 이송부재(402)의 일측에는 안내면(404)을 형성하고 하부에는 받침판(405)을 형성한다.As shown in FIG. 4, the transfer device 40 allows the threaded portion 403 to be rotatable to the transfer member 402 by the power means 401, and the threaded portion 403 is a screw hole 306 of the coupling device 30. ) And a guide surface 404 is formed at one side of the transfer member 402, and a support plate 405 is formed at the bottom thereof.
이와 같이 된 본 발명은 다수개의 전송케이블(1)과 콘넥터(2)를 통상의 작업공정으로 조립한 후 다수개의 전송케이블(1)이 팽팽하게 긴장상태로 거치대(105)의 걸림완충판(106)에 고정되어 실린더(103)에 의해 작업구간(109)으로 도착하면 누름장치(20)의 실린더(202)에 의해 누름판(201)이 하강하여 거치대(105)의 케이블홈(107)에 위치한 다수개의 케이블(1)을 잡아준 후 상부에 위치한 연접장치(30)의 실린더(308)에 의해 승강대(303)가 하강하여 연접부재(309)의 호퍼(302)가 케이블(1)의 상면 일측단에 도달하면 접착제가 호퍼(302)를 통해 다수개의 케이블(1)을 도포하여 연접작업이 시작되고 동력수단(401)을 이용한 이송장치(40)의 나사부(403)에 의해 연접장치(30)가 원하는 길이만큼 이동되어 연접작업이 완료된다.According to the present invention as described above, after assembling the plurality of transmission cables 1 and the connector 2 in a normal working process, the plurality of transmission cables 1 are in a tightly tensioned state, and the cushioning plate 106 of the holder 105 is tensioned. Is fixed to the working section 109 by the cylinder 103, the pressing plate 201 is lowered by the cylinder 202 of the pressing device 20, a plurality of located in the cable groove 107 of the cradle 105 After holding the cable 1, the lifting platform 303 is lowered by the cylinder 308 of the connecting device 30 located at the upper side, and the hopper 302 of the connecting member 309 reaches one end of the upper surface of the cable 1. When the adhesive is applied to the plurality of cables (1) through the hopper 302, the connecting operation is started and the connecting device 30 is the desired length by the screw portion 403 of the transfer device 40 using the power means 401 Is moved so that the connection work is completed.
그러면, 동력수단(401)과 실린더(103)(202)(308)의 역동작으로 최초위치로 원상 복귀되어 데이터 전송케이블(1)을 거치대(105)에서 탈착하게 되는 것이다.Then, the power means 401 and the cylinder 103 (202) 308 is returned to its original position by the reverse operation to detach the data transmission cable 1 from the holder 105.
그리고, 상기 거치대(105)는 여러종류의 전송케이블(1) 연접작업에도 걸림홈(108)과 이동대(102)의 걸림부(104)에 의해 교체가 가능토록 한 것이다.In addition, the holder 105 is to be replaced by the locking portion 108 of the engaging groove 108 and the movable table 102 even in the connection work of various types of transmission cable (1).
따라서 본 발명은 상술한 바와 같이 다수개의 전송케이블과 콘넥터가 통상의 작업공정으로 조립된 것을 다수개 전송케이블이 팽팽하게 긴장상태로 거치대에서 작업구간으로 도달하면 누름판으로 눌러 다수개의 전송케이블을 고정시켜 연접작업을 시작하여 연접장치를 이송시키는 장치가 순차적으로 진행되므로 작업자는 다수개의 전송케이블과 콘넥터를 거치대에서 탈,부착함으로 작업자의 숙련도와 상관없이 생산수량을 증가시킬 수 있는 반면 불량은 낮아서 작업능률을 향상시키고 또한 신속, 정확하고 대량생산이 가능케 하는 이점이 있는 것이다.Therefore, in the present invention, when the plurality of transmission cables and connectors are assembled in a normal working process as described above, when the plurality of transmission cables reach the working section from the cradle in a tense state, the pressing plate is pressed to fix the plurality of transmission cables. As the device to transfer the connecting device is started in order to start the connecting work, the worker can increase or decrease the production quantity regardless of the skill of the worker by attaching and detaching and attaching a plurality of transmission cables and connectors from the holder. It also has the advantage of improving the quality and speed, accuracy and mass production.
Claims (7)
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KR10-2002-0001853A KR100438033B1 (en) | 2002-01-12 | 2002-01-12 | a machine and method of bonding cable lines |
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US5074038A (en) * | 1991-01-25 | 1991-12-24 | Amp Incorporated | Cable making machine and method of manufacture |
JP3736773B2 (en) * | 1995-08-09 | 2006-01-18 | 矢崎総業株式会社 | Pressure welding harness manufacturing apparatus and pressure welding harness manufacturing method |
JP3758859B2 (en) * | 1998-07-10 | 2006-03-22 | 日本特殊陶業株式会社 | Wire cutting and sticking equipment |
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