KR20030052415A - A method of weighing the Slag coating method of the basic oxyzen converter by using the retained slag weighing system - Google Patents
A method of weighing the Slag coating method of the basic oxyzen converter by using the retained slag weighing system Download PDFInfo
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- KR20030052415A KR20030052415A KR1020010082364A KR20010082364A KR20030052415A KR 20030052415 A KR20030052415 A KR 20030052415A KR 1020010082364 A KR1020010082364 A KR 1020010082364A KR 20010082364 A KR20010082364 A KR 20010082364A KR 20030052415 A KR20030052415 A KR 20030052415A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G9/00—Methods of, or apparatus for, the determination of weight, not provided for in groups G01G1/00 - G01G7/00
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
- G01G23/18—Indicating devices, e.g. for remote indication; Recording devices; Scales, e.g. graduated
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
- G01G23/18—Indicating devices, e.g. for remote indication; Recording devices; Scales, e.g. graduated
- G01G23/36—Indicating the weight by electrical means, e.g. using photoelectric cells
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Abstract
Description
본 발명은 전로 내 잔류 슬래그 측정방법에 관한 것으로, 더욱 상세하게는, 제강을 위한 전로 공정시 슬래그 코팅재로 투입되는 부원료량을 구하기 위해서 전로의 배재작업시 배재된 슬래그량, 취련중 발생되는 슬래그량, 및 슬로핑 또는 출강시 유출되는 슬래그량에 의해서 전로에 잔류된 슬래그량의 측정방법에 관한 것이다.The present invention relates to a method for measuring residual slag in a converter, and more particularly, the amount of slag excreted during the excavation work of the converter in order to obtain the amount of secondary raw materials input to the slag coating material in the converter process for steelmaking, the amount of slag generated during drilling It relates to a method for measuring the amount of slag remaining in the converter by the amount of slag flowing out during the slope or tapping.
제 1도는 기존의 전로 제강 공정의 개략도를 도시하고 있는 바, 전로 제강 공정을 상세히 설명하면 다음과 같다.FIG. 1 shows a schematic diagram of an existing converter steelmaking process. The converter steelmaking process will be described in detail as follows.
주원료인 용선과 고철을 전로에 장입하여 용선과 고철에 존재하는 불순물을 제거하기 위하여 부원료를 투입하여 산소를 취입(blowing)하면 슬래그(slag)가 발생하고 슬래그와 전로 내화물이 반응하여 내화물의 용손이 일어난다. 이러한 내화물의 용손을 억제하여 전로 내화물의 수명을 향상시키기 위하여 출강작업 종료 후 적정량의 슬래그를 전로내에 잔류시키고 부원료인 백운석 또는 경소백운석 등을 투입하여 슬래그의 점도를 확보한 후, 슬래그를 전로 내화물에 부착하는 슬래그 코팅(slag coating)을 한다.When molten iron and scrap are charged into the converter to blow impurities into the molten iron and scrap to remove impurities, slag is generated and slag and converter refractory react to react. Happens. In order to suppress the melting of the refractory and to improve the life of the converter refractory, after the end of the tapping work, a proper amount of slag is left in the converter, and dolomite or light dolomite, which is an auxiliary material, is added to secure the viscosity of the slag, and then the slag is converted into the converter refractory. Slag coating is applied.
이때, 슬래그 코팅(slag coating)의 품질은 전로 내화물에 부착되는 슬래그의 량에 의해서 결정되고, 부착되는 슬래그의 량은 슬래그의 점도에 의해서 결정되고, 슬래그의 점도는 잔류된 슬래그(slag)의 양과 투입되는 부원료의 양에 의하여 결정된다.At this time, the quality of slag coating is determined by the amount of slag attached to the converter refractory, the amount of slag attached is determined by the viscosity of the slag, the viscosity of the slag and the amount of slag remaining It is determined by the amount of subsidiary material injected.
따라서, 적정한 점도를 확보하기 위해서는 슬래그의 온도를 제어하여야 하고, 온도를 제어하기 위하여서는 전로 내부에 잔류된 슬래그의 양을 정확하게 계량하여 그에 따른 냉각제의 투입을 계산하여야 하지만, 종래 기술에서는 작업자의 목측으로 전로 내에 잔류된 슬래그량을 추정하여 냉각제를 투입하였기 때문에 슬래그 코팅이 불균일한 문제점이 있다.Therefore, in order to ensure proper viscosity, the temperature of the slag must be controlled, and in order to control the temperature, the amount of slag remaining inside the converter must be accurately measured and the amount of coolant added accordingly is calculated. As a result of estimating the amount of slag remaining in the converter, since the coolant is added, the slag coating has a non-uniform problem.
본 발명에서는 종래기술의 문제점을 해결하기 위한 것으로, 본 발명의 목적은 전로내에 잔류 된 슬래그의 량을 정확하게 계량하여 전로내의 슬래그 코팅을 균일하게 하는 것이다.In the present invention to solve the problems of the prior art, an object of the present invention is to accurately measure the amount of slag remaining in the converter to uniform the slag coating in the converter.
또한, 본 발명의 다른 목적은 전로 내에 잔류 된 슬래그의 량을 정확하게 계량하여 전로에 투입되는 부원료량을 계산하기 위한 것이다.In addition, another object of the present invention is to accurately calculate the amount of slag remaining in the converter to calculate the amount of secondary raw material input to the converter.
제 1도: 전로제강공정의 개략도FIG. 1: Schematic diagram of converter steelmaking process
제 2도: 전로 잔류 슬래그 측정 시스템의 구성도2: Schematic diagram of converter residual slag measuring system
제 3도: 잔류슬래그 측정 system 의 공정 구성도3: Process Diagram of Residual Slag Measuring System
제 4도: 슬래그중 온도에 따른 슬래그 점도의 변화 추이Figure 4: Changes in Slag Viscosity with Temperature in Slag
제 5도: 슬래그 배재작업 시전로내 잔류 슬래그 관리 화면FIG. 5: Slag Management Screen in Slag Rejection Work
제 6도: 배재에 따른 슬래그 포트내 배재량의 변동량Figure 6: Variation in Exhaust Volume in Slag Ports due to Exhaust
* 도면의 주요 부분에 대한 설명도** An explanatory diagram of the main parts of the drawing
201: 프로세스 컴퓨터(Process computer)201: Process computer
202: 퍼스널 컴퓨터(Personal computer)202: personal computer
203: 무선 데이터 수신 시스템203: wireless data receiving system
204: 데이터 무선 전송 시스템204: data wireless transmission system
205: 로드 셀( Load cell)205: load cell
206: 로드 셀 신호 변환 장치206: load cell signal converter
207: 슬래그 대차(Slag pot transfer car)207: slag pot transfer car
208: 슬래그 팥(Slag pot)208 slag red beans
209: 전로(Converter)209: Converter
211: 전로 슬래그211: converter slag
212: 조업용 화면(Operator displayer)212: Operator displayer
213: 조업자(Operator)213: Operator
본 발명의 전로내 잔류 슬래그 측정방법은, 제강공정의 취련작업중 슬래그 발생량(Wproduct)을 계산하는 단계;상기 취련작업중 슬로핑에 의해서 유출된 슬래그량 (Wslopping)을 입력하는 단계;출강작업중 유출된 슬래그량(Wcarryover)을 입력하는 단계; 배재작업시 슬래그 팟(slag pot)에 배재되는 슬래그량(Wslag-off)을 측정하는 단계; 전회 잔류된 슬래그량(Wpre-retained)을 입력하는 단계; 및 하기의 식에 의해서 전로에 잔류된 슬래그량(Wretained)을 추출하는 단계로 이루워진다.Residual slag measurement method in the converter of the present invention, the step of calculating the slag generation (W product ) during the drilling operation of the steelmaking process; inputting the amount of slag (W slopping ) outflowed by the slope during the drilling operation; outflow during the tapping operation Inputting the amount of slag W carryover ; Measuring the slag amount (W slag-off ) excreted in the slag pot during the excavation operation; Inputting the amount of slag (W pre-retained ) remaining last time; And extracting the amount of slag (W retained ) remaining in the converter by the following equation.
본 발명의 상기의 목적을 달성하기 위한 구체적인 구성 및 작용을 도면을 참고하여 이하에서 상세히 설명한다.Specific configuration and operation for achieving the above object of the present invention will be described in detail below with reference to the drawings.
본 발명의 전로내 잔류 슬래그 측정방법의 구체적인 실시예는 도3에 도시된 바와 같이, 용선과 고철을 전로에 장입한 후에 전로 취련작업을 실시한다(S100).Specific embodiment of the method for measuring the residual slag in the converter of the present invention, as shown in Figure 3, after charging the molten iron and scrap metal in the converter performs the converter blow operation (S100).
이때, 취련작업 중 발생하는 슬래그 발생량(Wproduct)은 전로 조업 계산기에서 계산된 값으로, 다음의 (1)식에 의해서 추출된다. (S110).At this time, the slag generation amount (W product ) generated during the blowing operation is a value calculated by the converter operation calculator, is extracted by the following equation (1). (S110).
여기서, loss ratio: 각각의 부원료 투입시에 슬래그화 되지 않는 율Where the loss ratio is the rate at which the slag is not slammed at each input
MWMxOy: molar weight of metal oxide, MWM: molar weight of metal,MW MxOy : molar weight of metal oxide, MW M : molar weight of metal oxide,
Wflux-i: flux i의 투입량, Wpig:선(pig)의 량, %Mpig: 선중 M의 함유율,The content of seonjung M,: i-W flux: amount of the line (pig),% M pig: amount of flux i, W pig
%Mend point: 전로 취련 후 용강중 M의 함유율% M end point : M content in molten steel after converter blow
또한 상기 취련작업중 슬로핑에 의해서 유출된 슬래그량 (Wslopping)을 조업자의 목축에 의존하여 값을 구하여 입력한다(S120). 또한, 대형 슬로핑 발생 시에는 취련 종료 후 완전 배재에 의하여 오차 범위를 최소화한다. 계속해서 출강작업을 실시하고(S200), 출강 중 유출되는 슬래그량(Wcarryover)을 계산한다(S210), 그러나, 본 발명의 실시예에서는 출강 중 레이들내로 유출된 슬래그량(Wcarryover)으로, 다트(dart)을 사용하는 경우에 800kg을 디폴트(default)값으로 정할 수 있다.In addition, the amount of slag (W slopping ) leaked by the slope during the drilling operation is obtained by inputting the value depending on the livestock of the operator (S120). In addition, when a large slope occurs, the error range is minimized by complete exclusion after completion of the blow. Continuing the tapping operation (S200), and calculates the amount of slag (W carryover ) flowing out during the tapping (S210), however, in the embodiment of the present invention as the slag amount (W carryover ) leaked into the ladle during tapping If you use dart, you can set 800kg as the default.
출강작업이 완료되면(S220), 배재작업을 실시하고, 배재작업시 슬래그 팟(slagpot)에 배재되는 슬래그량(Wslag-off)을 측정한다(S300). 본 발명의 일실시예에서는 슬래그량(Wslag-off)은 로그셀을 슬래그 대차에 설치하여 전로의 배제작업시 배재량을 측정한다. 전로에 잔류된 슬래그량(Wretained)을 다음의 식(2)에 의해서 추출한다(S400).When the tapping work is completed (S220), the excavation work is carried out, and the slag amount (W slag-off ) to be disposed in the slag pot (slagpot) during the excavation work is measured (S300). In one embodiment of the present invention, the slag amount (W slag-off ) is installed on the slag trolley to measure the excretion amount during the exclusion of the converter. Slag amount (W retained ) remaining in the converter is extracted by the following equation (2) (S400).
(2) (2)
여기에서, 전회 잔류 된 슬래그량(Wpre-retained)은 전회의 공정에서 잔류된 슬래그량으로 측정된 값이다. 하지만, 전회에 슬래그가 완전히 배재된 경우에는 “0”값을 갖는다.Here, the amount of slag remaining last time (W pre-retained ) is a value measured by the amount of slag remaining in the previous process. However, when slag is completely excluded last time, it has a value of "0".
계속하여, 잔류 슬래그 측정방법을 이용한 시스템에서 계산된 잔류 슬래그량을 활용하여 제강 프로세서 컴퓨터에서 다음의 수식(4)에 의하여 코팅용 부원료를 계산하고(S500), 계산된 부원료량을 PLC에 전달하여 부원료를 자동으로 평량하여 투입한다(S510, S520).Subsequently, using the amount of residual slag calculated in the system using the method of measuring residual slag, the steelmaking processor computer calculates the coating subsidiary material according to the following formula (4) (S500), and transfers the calculated subsidiary material amount to the PLC. Subsidiary materials are automatically weighed and added (S510, S520).
또한 용선의 정보에 따라 슬로핑(slopping)을 억제하기 위한 잔류 슬래그량을 프로세서 컴퓨터에서 계산하여 로경동자에게 정보를 제공하도록 하며, 잔류된 슬래그량에 따라 취련작업시 투입하여야 할 부원료를 프로세서 컴퓨터에서 재설정하도록 하였다.In addition, the processor computer calculates the amount of residual slag to suppress the slapping according to the information of the molten iron and provides the information to the road workers. To reset.
여기에서, 슬래그 코팅재의 투입량 계산 방법은 다음과 같이 수행한다.Here, the method of calculating the dosage of the slag coating material is performed as follows.
취련 후 1차 배재하여 잔류된 슬래그 온도는 약 1600~1640OC 수준으로써 이 때 슬래그의 점도는 약 0.1~0.6poise가 된다. 도4을 참조하면, 슬래그의 온도가 감소함에 따라 슬래그의 점도는 상승하며, 특히 슬래그의 용융점 부근에서 슬래그의 점도는 급격하게 증가함을 알 수 있다.The slag temperature remaining after the first blown is about 1600 ~ 1640 O C level, the slag viscosity is about 0.1 ~ 0.6 poise. Referring to FIG. 4, it can be seen that as the slag temperature decreases, the viscosity of the slag increases, and in particular, the viscosity of the slag increases sharply near the melting point of the slag.
슬래그 온도를 낮추기 위하여서는 슬래그가 보유하고 있는 현열을 제거하여야 한다.다음의 식(3)은 투입되는 원료의 온도 상승에 의한 계(system)의 온도 감소가 발생하는데 이것은 투입되는 원료의 화학반응(흡열반응) 및 용해열 등에 의한 열수지(heat balance) 효과의 결과이다.In order to lower the slag temperature, the sensible heat possessed by the slag should be removed. The following equation (3) causes the temperature decrease of the system by increasing the temperature of the injected raw material. Heat balance effect due to endothermic reaction and heat of dissolution.
수식 3의 1항과 2항에 의한 온도 제어를 위하여 백운석 또는 석회석을 투입하면 소성에 의한 온도 강화 또는 석탄(coal) 또는 코크스(coke)투입에 의한 철산화물의 환원에 의하여 흡열 반응을 활용할 수 있다.When dolomite or limestone is added to control the temperature according to Equations 3 and 1, the endothermic reaction may be utilized by the temperature strengthening by firing or the reduction of iron oxide by coal or coke injection. .
식(3)에서 목표로 하는 슬래그의 온도에 도달하기 위하여 투입하여야 할 부원료 양은 식(4)로 표현되며, 여기에서 열용량 등의 열역학적인 데이터(data)를 사용하여전로내에 잔류되어 있는 슬래그의 몰(mole)수를 정확하게 평량, 계산하게 하였다.In the formula (3), the amount of auxiliary raw materials to be input to reach the target slag temperature is represented by the formula (4), where thermodynamic data such as heat capacity is used to determine the amount of slag remaining in the converter. The mole number was accurately weighed and calculated.
여기서 Nslag: slag의 mole수, Nflux: 투입된 flux의 mole수,Where N slag : mole number of slag, N flux : mole number of injected flux,
Cpi: i의 열용량, T: temperature, DH: enthalpy변화량Cp i : heat capacity of i, T: temperature, DH: enthalpy change
본 발명인 전로의 잔류슬래그 측정시스템(The retained slag weighing system of converter)를 이용하여 전로내 잔류된 슬래그량을 정확하게 측정하여 부원료 투입량을 정확하게 측정할 수 있게 되었고, 이를 활용하여 슬래그 코팅 품질 향상을 기하여 전로의 내화물의 수명을 향상시키는 효과를 갖는다.By using the retained slag weighing system of the converter of the present inventors it was possible to accurately measure the amount of slag remaining in the converter to accurately measure the input of the feedstock, by utilizing this to improve the slag coating quality It has the effect of improving the life of the refractory.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100470066B1 (en) * | 2002-12-06 | 2005-02-05 | 주식회사 포스코 | Method of depressing slop by calculating and controlling the retained slag in the oxygen converter after tapping |
KR20190078329A (en) | 2017-12-26 | 2019-07-04 | 주식회사 포스코 | Apparatus for measuring retained slag in converter and computer readable recording medium |
Family Cites Families (5)
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KR940007358B1 (en) * | 1992-08-06 | 1994-08-16 | 포항종합제철 주식회사 | Method of manufacturing slag |
KR950013185B1 (en) * | 1993-12-09 | 1995-10-25 | 포항종합제철주식회사 | Measuring method of lag flow and slag height |
KR100225249B1 (en) * | 1995-12-22 | 1999-10-15 | 이구택 | Remaining slag control method of of slopping control |
JPH09279260A (en) * | 1996-04-16 | 1997-10-28 | Nippon Steel Corp | Method for agglomerating iron ore |
JPH11140527A (en) * | 1997-11-14 | 1999-05-25 | Nippon Steel Corp | Slag coating method in converter |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100470066B1 (en) * | 2002-12-06 | 2005-02-05 | 주식회사 포스코 | Method of depressing slop by calculating and controlling the retained slag in the oxygen converter after tapping |
KR20190078329A (en) | 2017-12-26 | 2019-07-04 | 주식회사 포스코 | Apparatus for measuring retained slag in converter and computer readable recording medium |
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