KR20030043105A - Materilal and Manufacturing Process for Scriber Wheel - Google Patents

Materilal and Manufacturing Process for Scriber Wheel Download PDF

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Publication number
KR20030043105A
KR20030043105A KR1020010074094A KR20010074094A KR20030043105A KR 20030043105 A KR20030043105 A KR 20030043105A KR 1020010074094 A KR1020010074094 A KR 1020010074094A KR 20010074094 A KR20010074094 A KR 20010074094A KR 20030043105 A KR20030043105 A KR 20030043105A
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KR
South Korea
Prior art keywords
tool
etching
scriber
diamond
scriber wheel
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KR1020010074094A
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Korean (ko)
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KR100560194B1 (en
Inventor
문계태
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나노솔루션주식회사
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Priority to KR1020010074094A priority Critical patent/KR100560194B1/en
Publication of KR20030043105A publication Critical patent/KR20030043105A/en
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Publication of KR100560194B1 publication Critical patent/KR100560194B1/en

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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/10—Glass-cutting tools, e.g. scoring tools
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033—Apparatus for opening score lines in glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/08—Making a superficial cut in the surface of the work without removal of material, e.g. scoring, incising
    • B26D3/085—On sheet material
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/037—Controlling or regulating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

PURPOSE: A scriber wheel using ceramic and diamond substances besides conventional cemented carbide is provided. The method enables one or more scriber with the same diameter and roundness at the same time to be processed by using an etching tool cover with diamond powder. CONSTITUTION: The processing method comprises the steps of: fixing a scriber wheel on a gig(1); etching a tool(2) with HNO3 for processing of inner diameter; setting the gig on a high speed rotational device(1) and fixing the etching tool on a fixed iron(3); rotating the gig-fixed device, coating the etching tool with diamond powder and passing the powder-coated tool through the rotational device.

Description

스크라이버 휠 소재 및 가공방법{Materilal and Manufacturing Process for Scriber Wheel}Scriber Wheel Material and Processing Method {Materilal and Manufacturing Process for Scriber Wheel}

본 발명은 기존 초경만을 소재로 한 스크라이버 휠을 경도 및 절단성이 보다 좋은 세라믹 및 다이아몬드(PCD) 재질로 대체하는 것과 동시에 초경, 세라믹 및 다이아몬드 재질을 이용하여 스크라이버 휠 내경가공시 기존에는 1개씩 가공하는 방법대신에 에칭툴(Tool)에 다이아몬드 파우더를 이용하여 내경 사이즈가 동일 및 진원도가 좋은 동시에 1개 이상의 스크라이버를 가공 방법으로서 스크라이버 휠 뿐 아니라, 소형 공구를 대량으로 내경가공을 할 수 있는 방법에 관한 것이다.The present invention is to replace the existing scriber wheel made of only cemented carbide material with a better hardness and cutability ceramic and diamond (PCD) material and at the same time using the cemented carbide, ceramic and diamond material when processing the inner diameter of the scriber wheel 1 Instead of the individual machining method, diamond powder is used in the etching tool to have the same inner diameter and good roundness, and at least one scriber can be used to process not only a scriber wheel but also a large number of small tools. It is about how it can be.

그 동안 스크라이버 휠 작업시 스크라이버 휠 1개씩을 정밀 드릴링머신 지그에장착하여 다이아몬드 드릴을 이용하여 내경을 가공하는 방법으로서 동일한 내경 사이즈 및 진원도의 품질 확보에 어려움 뿐 아니라, 가공시간 또한 많이 소요된다는 문제점이 있다.In the meantime, when the scriber wheel is working, each scriber wheel is mounted on the precision drilling machine jig and the inner diameter is processed using a diamond drill. It is difficult to secure the same inner diameter size and roundness quality, and also requires a lot of processing time. There is a problem.

본 발명은 상기와 같은 문제점을 해소하기 위해 메탈고정한 스크라이버 휠을 질산으로 에칭한 툴(Tool)과 다이아몬드 파우더를 이용하여 1개 이상의 스크라이버 휠 내경을 동시에 가공할 수 있는데 본 발명의 목적이 있는 것이다.In order to solve the above problems, one or more scriber wheel inner diameters can be simultaneously processed using a tool and diamond powder etched with a metal-fixed scriber wheel with nitric acid. will be.

이와같은 목적을 달성하기 위한 본 발명은, 스크라이버 휠 소재를 지그에 고정하는 단계, 내경가공을 위해 툴(Tool)를 질산으로 에칭하는 단계, 메탈고정된 소재를 내경가공기에서 에칭 툴(Tool)과 다이아몬드 파우더를 이용하여 많은 소재를 동시에 내경을 가공하는 단계로 이루어진 것에 특징이 있다.In order to achieve the above object, the present invention provides a method of fixing a scriber wheel material to a jig, etching a tool with nitric acid for internal diameter machining, and etching a metal-fixed material in an internal diameter machine. And it is characterized by consisting of a step of processing the inner diameter of many materials at the same time using diamond powder.

도 1은 스크라이버 휠 도면1 is a scriber wheel drawing

도 2은 스크라이버 휠 고정장치 평면도2 is a plan view of the scriber wheel fixing device

도 3은 툴(Tool)에칭기 정면도3 is a tool etching machine front view

도 4은 스크라이버 휠 내경가공기 정면도Figure 4 is a front view of the scriber wheel inner diameter machine

제조과정을 살펴보면, 도 2 내경 기준 핀(Pin) 삽입 지그(1)에 스크라이버 소재(2)를 끼워 위치 조정장치(3)를 이용하여 수평을 맞춘고 장력조정자(5)로서 장력을 조정한 후 (4) 고정 지그에 메탈을 충진 시킨다. 내경가공용 에칭 툴(Tool) 가공단계로서 도 3의 에칭용 질산통(1)에 툴(Tool)(4)을 장치한 후 에칭 툴(Tool) 유도용 모터(2)에 의해 천천히 질산 에칭된 툴(Tool)이 툴(Tool)(3) 지지대를 통하여 상승하게 됨으로써 툴(Tool)을 에칭하게 된다. 그 이후 도 4 내경가공기의 고속회전장치(1)에 장착하여 고정 지그를 장착하고 에칭 툴(Tool)(2)을 에칭 툴(Tool) 고정쇠(3)에 고정한다. 고정 지그 고속회전장치가 고속으로 회전하고, 다이아몬드 파우더가 자동공급장치(4)에 의해 에칭 툴(Tool)의 식각된 부분에 다이아몬드 파우더가 도포되고, 다이아몬드 파우더가 도포된 에칭 툴(Tool)이 고정 지그 고속회전장치를 통과함으로써 내경가공을 하게 되며 자동 세정장치(5)에 의해 에칭 툴(Tool) 후진시 고정 지그 고속회전장치를 통과한 후 에칭 툴(Tool) (2)에 묻어 있는 스크라이버 소재의 절삭물을 세정하여 차후 에칭 툴(Tool)에 균일한 다이아몬드 도포를 도와 주어 에칭 툴(Tool)의 전후진에 의해 내경가공이 된다. 본 발명으로 1개이상의 스크라이버 휠 뿐 아니라 소형 공구의 내경을 동시에 가공할 수 있다.Looking at the manufacturing process, Figure 2 inserted the scriber material (2) in the inner diameter reference pin (1) insertion jig (1) to level by using the position adjusting device (3) to adjust the tension as the tension adjuster (5) (4) After filling the metal into the fixing jig. As an internal diameter etching tool processing step, a tool 4 is installed in the etching nitric acid tank 1 of FIG. 3 and then slowly nitrate-etched by the etching tool induction motor 2. As the Tool is raised through the Tool 3 support, the Tool is etched. Thereafter, the fastener 1 is mounted on the high speed rotating device 1 of the inner diameter machine, and the fixing jig is mounted, and the etching tool 2 is fixed to the etching tool clamp 3. The fixed jig high-speed rotating device rotates at high speed, diamond powder is applied to the etched portion of the etching tool by the automatic feeding device 4, and the etching tool coated with the diamond powder is fixed. The inner diameter is processed by passing through the jig high-speed rotating device, and the scriber material buried in the etching tool (2) after passing through the fixed jig high-speed rotating device when the etching tool is retracted by the automatic cleaning device (5). The workpieces are cleaned to help uniform diamond application to the etching tool later, and the inner diameter is processed by the back and forth of the etching tool. The present invention can simultaneously process the inner diameter of a small tool as well as one or more scriber wheels.

위에서 기술한 바와 같이 본 발명은 고정 지그를 고속회전시킴과 동시에 다이아몬드 파우더가 도포된 에칭 툴(Tool)을 전후진 시킴으로서 1개이상의 스크라이버 휠 뿐 아니라 소형 공구의 내경을 동시에 가공하여, 가공시간의 단축, 안정된 내경사이즈 및 진원도를 확보할 수 있게 한다.As described above, the present invention rotates the fixing jig at a high speed and simultaneously moves the etching tool coated with diamond powder back and forth to simultaneously process not only one or more scriber wheels, but also the inner diameter of a small tool. It enables to secure a shortened, stable inner diameter and roundness.

Claims (5)

초경, 세라믹 및 다이아몬드(PCD) 소재로 제작한 엘시디 글래스 커팅용(LCD Glass Cutting) 스크라이버 휠LCD Glass Cutting scriber wheel made of carbide, ceramic and diamond (PCD) materials 도 2 지그 고정 장치를 이용한 제품 고정 방법 및 장치2 is a product fixing method and apparatus using a jig fixing device 도 3 와이어 툴(Tool)을 이용하여 질산으로 툴(Tool)을 에칭하는 툴(Tool)에칭 방법 및 장치Fig. 3 Tool etching method and apparatus for etching a tool with nitric acid using a wire tool 도 4 내경가공기 고정 지그 고속회전장치(1)에 다이아몬드가 도포된 에칭 툴(Tool)(2)이 전후진 운동을 통한 내경가공방법 및 장치4 is an internal diameter processing method and apparatus of an etching tool (2) coated with diamond on an internal diameter machine fixed jig high speed rotating device (1) 상기 공정을 이용하는 가공방법Processing method using the above process
KR1020010074094A 2001-11-27 2001-11-27 Method for processing inside diameter of scriber wheel and apparatus using the same KR100560194B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020010074094A KR100560194B1 (en) 2001-11-27 2001-11-27 Method for processing inside diameter of scriber wheel and apparatus using the same

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Application Number Priority Date Filing Date Title
KR1020010074094A KR100560194B1 (en) 2001-11-27 2001-11-27 Method for processing inside diameter of scriber wheel and apparatus using the same

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KR100560194B1 KR100560194B1 (en) 2006-03-13

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Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2542982B2 (en) * 1991-10-23 1996-10-09 株式会社ジャパンエナジー Method and apparatus for wrapping holes in ceramics ferrule
KR0136481Y1 (en) * 1995-03-23 1999-02-18 김광호 Etching apparatus for taper wire
KR100413265B1 (en) * 2001-04-11 2003-12-31 주식회사 코스텍시스 a hole processing for ferrule

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