KR20030038197A - Method of making extra fine labels and taffeta labels using a stain machine - Google Patents

Abstract

PURPOSE: A manufacturing method of labels of superfine weave and plain weave using a satin weaving machine is capable of increasing productivity, increasing operation ratio and improving quality. CONSTITUTION: A manufacturing method of a label of plain weave comprises the steps of: dividing a warp into a lower layer and an upper layer; inserting melt-yarn at proper between the lower layer and the upper layer; and passing the label through a heat plate to melt the melt-yarn. The manufacturing method of a label of superfine weave comprises the steps of: manufacturing a label out of a warp and a weft having 40-50denier; making a structure graph for weaving the label; and then weaving the label having 76-82number of density using 89-94numbers of a high density gear.

Description

METHOD OF MAKING EXTRA FINE LABELS AND TAFFETA LABELS USING A STAIN MACHINE}

The present invention relates to a method for manufacturing ultra-fine weave and plain weave labels using a runner weaving machine. More specifically, in the process of manufacturing a plain weave label using a runner weaving machine, the inclination is made of a double structure and then weaving. Since two layers of fabrics should be attached, weaving by attaching upper and lower tissues using fusion yarns, and after weaving the label, by melting and separating the fusion yarns using the hot plate at the bottom of the machine, In addition, the utilization rate of the machine can be improved while increasing the operation rate of the machine. In the case of the ultra-fine label, the number of warp yarns and the weft density are doubled and weaved. The present invention relates to a method for producing ultra-fine weave and plain weave labels using a machine that can run.

Generally, a label is a trademark representing a brand name and a logo representing a company, and is a most important face in a product. The label is largely classified into two types: a runner label produced by a runner machine and a plain weave, twill and double knit label produced by a machine.

Most label companies now use runner machines in the production of runner labels and plain weave machines in the production of plain weave, twill and double weave labels. In other words, the plain weave machine cannot produce plain weave labels and the plain weave machine cannot produce plain weave labels. By the way, in general, since the order quantity of plain weave labels is high, most label companies have high utilization rate of plain weave labeling machines, while expensive runner labeling machines have limited order quantities, which often causes the operation to be stopped. There is. Of course, depending on the company may be the opposite.

The present invention for solving the above problems by using a conventional runner weaving machine to maintain the same quality while producing a plain weave label to increase the productivity by producing a plain weave label using a runner weaving machine that can increase the operating efficiency of the machine The purpose is to provide.

Another object of the present invention is to provide a method for producing a microfiber label using a weaving machine that can produce a higher quality microfiber label while maintaining the same yield using a conventional runner machine.

1 is a plan view of a runner label woven by a common runner machine,

Figure 2 is a plan view of the microfiber label woven in the main runner machine by the present invention,

3 is a plane photograph of a plain weave label woven by a general plain weaving machine,

Figure 4 is a planar photograph of a plain weave label woven in a runner machine by the present invention.

Method for manufacturing a plain weave label using the runner weaving machine of the present invention for achieving the above object is the step of separating the inclination in the bottom layer and the upper layer double, combining the two inclination while inserting the melted yarn at a predetermined interval And weaving the label, and passing the woven label through a hot plate to melt the melted yarn, thereby completing a two-ply label.

According to another aspect of the present invention, there is provided a method of manufacturing a microfiber label using a main weaving machine, by manufacturing a label of warp and weft yarns of about 40 to 50 denier by processing a weaving yarn, and the organization of the label weaving (punching) Card, rub), and weaving the label and substrate using 89-94 high density gears to produce approximately 76-82 density labels.

Hereinafter, a method of manufacturing ultra-fine weave / flat weave labels using a main weaving machine according to a preferred embodiment of the present invention will be described in detail.

By manufacturing the plain weave label and the ultra-fine weave label using the main loom labeling machine, the following two preferred embodiments are illustrated in the present invention as a method for increasing the operation rate of the main loom machine.

In the first embodiment, the label is divided into upper and lower layers to double weaving to use a low-performing runner machine as a plain weaving machine to increase production and increase the utilization rate. By reducing the thickness of the inclined machine, the number of inclinations per unit cell is doubled, and the density of the weft yarn is also doubled, thereby reducing the size of the cell to about 1/4 and consequently increasing the unit density. Illustrates how to produce high quality labels while producing.

First, in the first embodiment, a method of dividing the warp into upper and lower folds to double weave is adopted. At this time, if the production by dividing the inclined into two layers in a conventional manner, weaving is not made smoothly because the upper and lower layers are separated.

In order to solve this advantage, in the present embodiment, a melted sand that is melted at a specific temperature or more is used. To this end, melted sand is used that melts at a certain temperature (eg 80 ° C.). In the production process of the label of this embodiment, such fused yarns are inserted at a predetermined interval, about 33 mm, and the upper and lower layers are attached to carry out label weaving.

After manufacture, the melted yarn must be melted in order to separate the label into the upper and lower layers. To this end, a hot plate is mounted at the bottom of the main machine, and the woven label is passed through the hot plate to dissolve the melted yarn. At this time, the temperature of the hot plate is maintained at about 100 ℃, so that the melted melting at 80 ℃ melt the upper layer and the lower layer is a two-ply plain weave label.

At this time, in a conventional labeling machine (usually a new weaving machine), a cutting knife is cut to a desired width using a hot knife, but in this embodiment, a cold knife (usually a cutting knife) is used to prevent the upper and lower layers from being pressed. Using a cutting knife made by using a cutting machine and using an ultrasonic cutting machine to divide the width separately.

In this way, the weaving machine is divided into two by using a runner machine, but weaving in double, because the upper and lower layers are separated from each other to achieve a different density, weaving becomes difficult. In order to prevent this, the melted yarn is melted at a predetermined temperature, and then woven up and down. Then, the finished label is passed through an iron-shaped hot plate to melt the melted sand. As a result, two plain weave labels are obtained with the upper and lower layers separated, thereby improving productivity.

Next, to increase the density of the label to produce the same amount while producing the same quality label in another embodiment of the present invention to reduce the thickness of the warp in the main weaving machine to reduce the number of warp in the plain weaving machine 2 At the same time, the density of the weft yarn is also weaved at 76 to 82 densities, which are almost twice that of the conventional ones, thereby enabling the weaving of more delicate and sophisticated labels.

That is, in the present embodiment, in order to manufacture a high-density label having a higher density and better texture and aesthetic than a conventional label, the thickness of the label yarn is about 1/2 of the thickness of the conventional label, and the weaving is increased by about twice the density of the weft yarn. It was.

In general, when weaving labels in plain weaving machines, the thickness of the warp yarn is 100 denier, and when weaving labels in main weaving machines, 70 to 100 deniers are used, while the density of tissue is 27 28 to 30 gears for main runners and 46 to 54 gears for double handers.

However, in the present embodiment, 40 to 50 denier yarns are used to double the density of the weft yarn, and the density of the labels is 76 to 1 cm 3 using a density gear as a high density gear (89 to 94 in Korea Machinery). By adding 82 densities, the density of the weft yarn is also twice as high as the conventional one, and as shown in FIG.

Figure 1 is a runner label woven by a common runner machine, Figure 2 is a microfiber label woven in a runner machine by the present invention, Figure 3 is a plain weave label woven by a general weaving machine, Figure 4 is the present invention By showing the plain weave label woven in the main runner machine, it can be seen that there is a significant difference in quality in comparison with these products.

In the case of weaving high density plain weave labels according to the present embodiment, first, weaving the label fabric with about 40 to 50 denier label yarns by processing the weft and warp yarns, and at the same time, the organization chart for the weaving of labels (punching card, paper) Next, the substrate is placed on top of the label. At this time, the various types of patterns provided by the substrate protrudes on the label fabric.

Subsequently, the label fabric and the substrate serve as high density label gears having a density of 76 to 82, so that a high quality label excellent in texture and aesthetic sense can be obtained as shown in FIG.

According to the present invention described above, in the process of manufacturing a plain weave label using a main runner machine to make a double inclined, then weaving by attaching the upper tissue and the lower tissue using a fusion yarn, the production of labels Later, according to the first embodiment of the method of melting and dissolving the melted sand by using a hot plate, it is possible to maximize the operation rate by increasing the output compared to the label production by a single layer and by using the main runner machine for plain weave label production.

Further, according to the second embodiment of the ice type weaving with the number of warp yarns and the density of the weft yarns being about twice, high quality ultrafine labels can be produced with the same output. Therefore, when using the plain weave label of the present invention there is an advantage that can increase the operating rate of the main runner machine to improve productivity and product quality.

Claims (3)

Separating the slopes into two layers: Weaving the two layers of warp by weaving the molten yarn at intervals; And passing the woven label through a hot plate to melt the melted yarn, thereby completing a two-ply label. The method of claim 1, The molten yarn is a flat weaving label manufacturing method using a main weaving machine, characterized in that inserted into the interval of about 30 to 33mm. Processing the woven yarn to produce a label of warp and weft yarn of about 40-50 denier; Creating a label weaving organization chart (punching card, rub), And weaving the label using 89 to 94 high density gears to produce approximately 76 to 82 labels.