KR20030025143A - A execution method structure for steel frame and light weight concrete panal - Google Patents

A execution method structure for steel frame and light weight concrete panal Download PDF

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KR20030025143A
KR20030025143A KR1020010058101A KR20010058101A KR20030025143A KR 20030025143 A KR20030025143 A KR 20030025143A KR 1020010058101 A KR1020010058101 A KR 1020010058101A KR 20010058101 A KR20010058101 A KR 20010058101A KR 20030025143 A KR20030025143 A KR 20030025143A
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steel frame
lightweight concrete
construction
attaching
steel
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KR1020010058101A
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Korean (ko)
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연광흠
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연광흠
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

PURPOSE: A construction method for a steel frame lightweight concrete panel is provided to construct a high-quality building by simplifying construction progress, to heighten insulating, fireproofing, soundproofing and earthquake-proofing efficiencies, to shorten a period of construction and to decrease construction expenses. CONSTITUTION: The construction method for a steel frame lightweight concrete panel comprises the steps of: cutting off nonmetallic interior and exterior materials(9) such as a cement reinforced board into the planned size with regard to joints of interior and exterior materials(9); joining to a preinstalled stopper(11) by adhesives(10) or a screw nail(7); filling up joints of interior and exterior materials with joint silicon(12) to complete interior, exterior finishing simply; if one side of a panel is completed, placing on a horizontal plate to keep the horizontality of the panel; filling up with lightweight concrete(5) as insulating materials; and attaching one side with a screw nail.

Description

철 골조 경량 콘크리트 패널의 시공방법{A execution method structure for steel frame and light weight concrete panal}Construction method of steel framed lightweight concrete panels {A execution method structure for steel frame and light weight concrete panal}

본 발명은 철 골조 경량 콘크리트 패널의 시공방법에 관한 것으로서 철 골조 및 스틸 골조와 내, 외장재를 공장에서 부착하여 완성된 벽체를 현장에서 조립함으로서 경제적이고 고품질의 건축물을 시공하기 위한 것이다.The present invention relates to a method for constructing a steel frame lightweight concrete panel and to construct an economical and high-quality building by assembling the finished wall in the field by attaching the steel frame and steel frame and the inner, exterior materials in the factory.

종래에는 콘크리트 또는 벽돌면으로 벽체를 구성하고 외부비개등을 설치한후 내 외장재를 부착하거나 페인팅 함으로 공사현장이 복잡할 뿐만 아니라 공사기간이 오래 걸리고 크랙이 발생하는 등 품질이 보장되지 않았다.Conventionally, the construction site is not only complicated by the construction of the wall with concrete or brick surface, and the installation of exterior rain lamps, and by attaching or painting the exterior exterior material, but also the construction time is long and cracks are not guaranteed.

그리고 구성된 벽체에 전기, 통신, 수도 등의 설비를 하기 위하여 액체를 깨어내고 설비 배관을 함으로 설비 배관 공사비가 증가함은 물론 복구에 상당한 시일이 소요되었다.In addition, the cost of plumbing the facility increased as well as the cost of repairing the equipment by breaking the liquid and plumbing the facility to install electricity, communication, water, and the like on the constructed wall.

또한 구성된 벽체에 외장재를 부착하기 위하여 시멘트 몰탈을 이용하여 고정하는 습식 공법과 벽면에 후레임을 설치하고 나사못 앙카볼트 등을 이용하여 고정하는 건식방법을 이용하고 있었다. 그러나 시멘트몰탈 사용시는 초기 접착력이 떨어져 내, 외장재의 박리와 투습으로 동파의 문제점이 있고, 건식 공법은 내, 외장재를 부착 할 수 있는 후레임을 볼트, 나사못 등으로 고정한 후 내, 외장재를 부침으로서 많은 인력과 공사비가 증가하는 요인이 되고 품질이 저하되었다.In addition, the wet method of fixing with cement mortar and the method of installing a frame on the wall and using a screw anchor bolt are used to attach the exterior material to the constructed wall. However, when cement mortar is used, the initial adhesive strength is low, and there is a problem of freezing due to peeling and permeability of the exterior material.In the dry method, after fixing the frame to attach the interior and exterior materials with bolts, screws, etc. Manpower and construction costs have increased and quality has declined.

본 발명은 종래 기술의 문제점을 보완 하고자 하는 방법으로 매립되는 설비시설을 한 후 단열재인 경량 콘크리트를 채우고 사용하고자 하는 내, 외장재를 기존의 철 골조에 부착하므로 기존 내, 외장재 부착시 사용되는 프레임과 가설물인 비개 등이 필요 없을 뿐 만 아니라 공장에서 생산함으로 고품질의 패널이 생산되며 철 및 스틸 골조가 경량 콘크리트로 피복 됨으로 단열, 방음, 내화, 결로 등이 우수하고 패널의 중량이 가벼워 건축물의 자중을 최소화 할 수 있고 공사현장에서의 시공이 패널 접합 부분 마감만으로 완공되며 공사기간과 공사비를 크게 절감하는데 그 목적이 있다.The present invention attaches the interior and exterior materials to the existing steel frame to fill and use the lightweight concrete as a heat insulating material after the installation facility to be filled in a way to complement the problems of the prior art and the frame used when attaching the existing interior, exterior materials and In addition to the need for temporary construction, it is not only necessary for the construction, but also high-quality panels are produced by the factory, and the steel and steel frame is coated with lightweight concrete, which is excellent in insulation, soundproofing, fireproof, and condensation. It can be minimized, and the construction at the construction site is completed only by finishing the panel joints, and the purpose is to greatly reduce the construction period and cost.

도 1은 철 골조 경량콘크리트판넬 골조 및 설비 사시도1 is a perspective view of a steel frame lightweight concrete panel frame and equipment

도 2는 철 골조 위 비금속류 내,외장재 시공 사시도Figure 2 is a perspective view of the construction of the interior, exterior materials non-metals on the steel frame

도 3은 철 골조 위 금속류 외장판넬 시공 단면도3 is a cross-sectional view of the construction of a metal exterior panel on an iron frame

도 4는 철 골조 위 박판 외장 판넬 시공 단면도4 is a cross-sectional view of the construction of a thin laminated panel on an iron frame

도 5는 철 골조 위 드라이 빗트 판넬 시공 단면도5 is a cross-sectional view of the dry bit panel construction on the iron frame

도 6은 철 골조 위 고강도 경량 콘크리트 판넬 시공 단면도6 is a cross-section of high-strength lightweight concrete panel construction on the steel frame

도 7은 패널 적충시공 사시도7 is a perspective view of the panel loading construction

＜도면의 중요한 부분에 대한 부호 설명＞<Explanation of symbols on important parts of the drawing>

1. 런너 2. 스터드 3. 설비 4. 브레싱1. Runner 2. Stud 3. Equipment 4. Breathing

5. 경량콘크리트 6. 보조판 7. 나사못 8. 금속류판5. Lightweight concrete 6. Subplate 7. Screw 8. Metal plate

9. 비금속류 10. 접착제 11.스토파 12. 줄눈실리콘9.Non-metals 10.Adhesives 11. Stoppa 12.Junsil Silicone

13.보조브레싱 14. 금속박판 15. 스치로폴 16. 드라이빗트13. Auxiliary Brassing 14. Metal Sheet 15. Schiropol 16. Dry Bit

17. 고강도경량콘크리트 18. 철망 19. 도장17. High strength lightweight concrete 18. Wire mesh 19. Painting

20.ㄴ형스토파20.H-shaped stopper

위의 목적을 달성하기 위한 철 골조 및 스틸 경량 콘크리트 패널 시공 방법에 대하여 상세히 기술하면 다음과 같다.Detailed description of the construction method of steel frame and steel lightweight concrete panel to achieve the above object is as follows.

일반적으로 공사현장에서 골조를 형성하고 각종 설비 후 내, 외부 마감공사로 완성하였으나 본 발명은 구조물을 패널화 하여 공장 또는 일정한 장소에서 골조와 각종 설비 및 내, 외장재를 미리 부착하여 생산된 패널을 현장에서 패널 조립으로 간단하게 건축물 축조하는 공법으로서,In general, the frame is formed at the construction site and completed after the interior and exterior finishing work, but the present invention is to panelize the structure in the factory or a predetermined place in the factory or a fixed place in advance to install the panel and various equipment and internal, exterior materials in the field As construction method to easily build by panel assembly,

도 1의 철, 스틸 골조를 나사못 또는 용접으로 패널이 형상을 설계에 의해 정확하게 조립하고 전기, 통신, 상하수도 등의 각종 설비(3)를 부착 철물을 이용 필요한 위치마다 철 골조에 미리 부착하여 경량 콘크리트(5) 채워서 매립되도록 한다.The steel panel of Figure 1 by screw or welding, the panel is precisely assembled by design, and attached to various facilities (3) such as electricity, communication, water and sewage, etc. (5) Fill up and landfill.

철 골조와 각종설비가 완성되면 형성된 패널의 런너(1), 스터드(2), 보조브레싱(13), 면에 열전도율이 적은스토파(11)을 접합제 또는 나사못으로 부착하여 내,외부 패널의 수평과 평활도를 향상시키고 동시에 철골조가 피복 될 수 있는 공간이 마련 되므로 경량 콘크리트(5)가 채워서 내, 외장재의 평활도와 외부충격에 강하도록 한다.When the steel frame and various facilities are completed, the thermal conductivity is low on the runner (1), the stud (2), the auxiliary brass (13), and the surface of the formed panel. The stopper 11 is attached with a binder or screw to improve the horizontal and smoothness of the inner and outer panels, and at the same time, a space is provided to cover the steel frame, so that the lightweight concrete 5 is filled to provide smoothness and external impact. Be strong at

도 2의 철골조위에 비금속류(9) 내, 외장재(시멘트 강화 보드 등) 을 부착 시공하는 방법으로서 비금속류의 내, 외장재를 줄눈을 고려하여 계획된 크기로 절단후 미리 설치된스토파(11)에 접착제(10)로 접합하거나 나사못(7)으로 접착하고 내, 외장재 이음에 줄눈 실리콘(12) 채워 간편하게 내, 외장 마감을 하게 되며, 패널의 한 쪽면이 완성되면 패널이 수평이 유지되도록 수평판 위에 올려놓고 단열재인 경량 콘크리트(5)를 채운뒤 기존의 철 골조를 이용 또 한면을 나사못 등으로 부착하면 내, 외장재를 붙인 철 골조 경량 콘크리트 패널이 완성된다.In the non-metals (9) on the steel frame of Figure 2, as a method for attaching the construction material (cement reinforcement board, etc.) to the construction of the non-metals in consideration of the joint in the planned size after pre-installed cut Bonding to the stopper 11 with an adhesive 10 or screwing with a screw 7 and filling the joints with the joints 12 in the inner and outer joints, the inner and outer finishes are simple, and when one side of the panel is completed, the panel is horizontal The steel plate is placed on the horizontal plate and filled with lightweight concrete (5) as insulation, and then the existing steel frame is used to attach one side with screws, etc., and the steel framed lightweight concrete panel with the exterior material is completed.

완성된 패널 위에 도 7과 같이 한쪽면이 완성된 패널을 올려놓고 위와 같은 방법으로 경량 콘크리트 채우면 적층을 할 수 있으므로서 좁은 공간에서 생산이 가능하며 적층으로 시멘트 열을 보호하여 양생이 효과적이다.As shown in Figure 7 on the finished panel put the finished panel on one side and can be laminated by filling the lightweight concrete in the same way as above, it is possible to produce in a narrow space and the curing is effective by protecting the cement heat by lamination.

금속류 외장 패널 도 3(알미늄, 강판, 스테레스등)을 부착 시공하는 방법으로 서 강판을 각형으로 절단 절곡 하여 보조판 없이 철골조에 나사못으로 부착하여 이음새에 줄눈 실리콘(12) 채워 상기의 설명과 같이 생산한다.Metallic exterior panel Fig. 3 (Aluminum, steel sheet, stainless steel, etc.) by attaching and constructing the steel sheet cut into a square, attached to the steel frame without a subplate by screwing the joints (12) of the joint seam and produced as described above do.

박판의 외장재(도 4)를 철골조에 부착하는 방법으로 철골조에 보조판(6)인 합판류, 플라스틱류 시멘트 보드류를 나사못 또는 접착제로 부착한 후 박판의 외장제를 보조판(6)위에 접착제(10)로 부착 후 패널이음을 줄눈 실리콘(12)으로 채워 한쪽이 완성되며 위와 같이 수평판 위에 올려놓고 경량 콘크리트(5)를 채우는 방법이며 또한 외장재로 사용되는 드라이 빗트의 시공 방법(도 5)은 철골조에 20mm스티로폼(15)을 접착제(10) 또는 나사못(7)으로 부착한 후 드라이 빗트(16)로 한쪽 면을 시공한 후 위와 같이 경량 콘크리트(5) 채워 패널을 생산한다.After attaching a thin plate of exterior material (FIG. 4) to the steel frame by attaching plywood, plastic cement boards, which are auxiliary plates (6) to the steel frame, with a screw or an adhesive, the exterior of the thin plate adhesive (10) on the plate (6) One side is completed by attaching the panel joint with silicon (12) after attaching the furnace. The method of filling the lightweight concrete (5) by placing it on the horizontal plate as above and also the construction method of dry bit used as an exterior material (Fig. 5) After attaching the 20mm styrofoam 15 with an adhesive 10 or a screw 7 and constructing one side with a dry bit 16, the panel is produced by filling lightweight concrete 5 as above.

경량 콘크리트면(도6)으로 생산하는 방법으로 별도의 마감없이 철골조에 연구개발된 고강도 경량 콘크리트(17)를 채움으로 하여 골격을 형성하고 표면에 방습 및 방수제 살표 후 도장으로 간단하게 철골조 경량 콘크리트 패널이 생산됨으로 건축물의 질은 물론 줄눈 모형을 자유로이 할 수 있는 장점과 시공이 단순하여 공사원가를 크게 줄일 수 있는 차세대 공법이다.Lightweight concrete panel (Fig. 6) is produced by filling the high-strength lightweight concrete (17) researched and developed into steel frame without any additional finishing to form a skeleton, and simply by painting with moisture-proof and waterproofing spray on the surface This production is the next generation method that can greatly reduce the cost of construction as it has the advantages of freeing the quality of the building as well as the joint model and the simple construction.

또한 제작된 철골조의 가장자리에 ㄱ자형 스토파(20) 높이 20mm를 나사못(7)으로 부착하여 철 골조와 피복 되도록 하고 좌굴 및 클랙 방지를 위하여 철망(18)1.2mm를 부착하여 수평대위에 올려놓고 연구개발된 고강도 경량 콘크리트(17)를 채우고 채움이 완료되면 경량 콘크리트면 평활도 및 양생, 적충을 할 수 있도록 코팅합판, 철판등에 이형제를 살포한 후 덮고 그 위에 또 다른 철 골조 패널을 올려 반복 시공하여 생산할 수 있다.In addition, the 20-height 20-mm height of the A-shaped stopper (20) is attached to the edge of the manufactured steel frame with a screw (7) so that it is covered with the steel frame and the wire mesh (18) 1.2mm is attached to the horizontal stand to prevent buckling and cracking. Fill the research-strength high-strength lightweight concrete (17), and when the filling is completed, spread and apply the release agent to the coated plywood, iron plate, etc. so that light concrete surface smoothness, curing, and redness can be applied. Can produce.

위에서 설명한 바와 같이 철 골조 경량 콘크리트 패널 시공 방법은 설비 배관 및 골격을 철 골조로 형성하고 다양한 외장재를 부착한 후 단열재인 경량 콘크리트 채움한후 내장재를 부착하여 완성하는 패널 공법은 기존의 현장 시공이 골격 시공, 단열재 내, 외장 마감 등으로 혼잡하고 복잡하였으나 공종의 단순화, 공장화 함으로 자재, 인력이 절감 되고 균일한 고품질의 패널이 생산되어 양질의 건축물이 축조될 수 있으며 건축물의 자중을 기존의 1/3 ∼ 1/4 정도로 감소하여 기초 및 기둥 등을 축소 시킬 뿐만 아니라 현장 시공이 철 골조 경량 콘크리트 패널 접합만으로 완성됨으로 기존의 샌드위치 패널 시공처럼 단순화 됨으로 공사 기간이 짧고 공사비가 저렴하게 소요되는 공법이며 철 골조 경량 콘크리트 패널은 철 골조에 경량 콘크리트를 채움으로 경량 콘크리트가 철골을 피복 하여 단열, 방음, 내화, 결로 등에 우수하며 연료비가 절감하는 효과와 철 골조 경량 콘크리트로 구성된 구조재로 건축물 내구연한을 연장시키는 효과가 있다.As described above, the steel framed lightweight concrete panel construction method is a panel construction method in which the facility piping and the skeleton is formed of steel frame, attach various exterior materials, fill the lightweight concrete as insulation, and attach the interior materials to complete the panel construction. It is crowded and complicated due to construction, inside of insulation, exterior finishing, etc., but by simplifying and planting work, materials and manpower are saved, and uniform high quality panels are produced, so that high quality buildings can be constructed. It is reduced to about 3 to 1/4 to reduce the foundations and columns, and the construction of the site is completed by joining steel framed lightweight concrete panels, which is simplified like the existing sandwich panel construction. Framing lightweight concrete panels fills lightweight concrete in iron frames Lightweight concrete covering the steel such excellent heat insulation, sound insulation, fire resistance, condensation and has the effect of extending the duration pale buildings with structural steel framing and effects consisting of lightweight concrete to fuel savings.

철 골조에 다양한 내,외장 패널을 간단하게 부착할 수 있으므로 건축물의 형상을 자유로이 할 수 있는 이점이 있다.Since various internal and external panels can be easily attached to the steel frame, there is an advantage that the shape of the building can be freely used.

위와 같이 많은 효과로 공사기간과 공사비가 크게 절감됨으로 차세대 건축공법으로 많이 활용되리라 기대된다.It is expected to be widely used as the next-generation construction method due to the significant reduction of the construction period and cost by many effects as above.

Claims (8)

철 골조 경량 콘크리트 패널 시공에 있어 철 골조 골격 형성시 도 1의 전기, 통신, 위생 배관 설비 등을 미리 부착하여 판넬에 경량 콘크리트를 채우는 시공방법.In the construction of steel frame lightweight concrete panels, a method of filling lightweight concrete into panels by attaching electrical, communication, and sanitary plumbing facilities of FIG. 1 in advance when forming a steel frame skeleton. 철 골조에 내, 외장 패널을 부착하고 철골을 피복할 수 있도록 스터트, 런너 보조 브레싱에스토파(열전도율이 적은)을 부착하는 시공방법.In order to attach the inner and outer panels to the steel frame and to cover the steel frame, Construction method to attach stopper (less thermal conductivity). 철 골조 한 면에 내, 외장재를 부착하는 과정과 한 면 부착 후 수평 판위에 올려놓고 경량 콘크리트 채움으로 철 골조 피복과 내, 외장재 평활도를 유지시키는 시공방법.The process of attaching internal and external materials to one side of steel frame and construction method to maintain iron frame coating and internal and external materials smoothness by placing light weight on concrete plate after attaching one side. 철 골조에 도 2, 도 3의 비 금속류 외장재(시멘트 강화 보드 등), 도 3의 금속류 외장재 (알루미늄, 강판, 스텐레스 등), 도 4의 박판의 외장재에 보조판 부착, 도 5의 드라이비트 시공 등을 부착하여 한 쪽면 부착후 경량 콘크리트 채움하는 시공방법.Non-metallic exterior materials (cement reinforcement board, etc.) of FIG. 2 and FIG. 3, steel exterior materials (aluminum, steel plate, stainless steel, etc.) of FIG. 3, auxiliary plates attached to the thin plate exterior materials of FIG. 4, dry bit construction of FIG. Construction method to fill lightweight concrete after attaching one side by attaching. 철 골조에 내, 외장재 부착 후 수평판 위에 설치 경량 콘크리트를 채움하고 철 골조를 이용 또 한 면의 내, 외장재를 부착하는 시공방법.Installation on the horizontal plate after attaching the internal and external materials to the steel frame Construction method of filling lightweight concrete and attaching the internal and external materials on the other side using the steel frame. 철골조의 가장자리에 ㄱ자형 스토파를 설치하여 철 골조가 피복 되도록 하고 골조 면에 철망 등을 부착 좌굴 및 크랙을 방지하는 방법과 연구개발된 고 강도 경량 콘크리트를 충진하는 시공방법.A steel stopper is installed at the edge of the steel frame to cover the steel frame and attaches a wire mesh to the frame surface to prevent buckling and cracking and to fill the research-developed high strength lightweight concrete. 청구 항 6의 적치하는 방법으로 고 강도 경량 콘크리트 채움후 코딩 합판, 철판 등에 이형제를 살포하여 그 위에 적치하여 경량 콘크리트 채움한하는 방법.After filling the high-strength lightweight concrete by the method of claim 6, the release method is applied to the coated plywood, iron plate, etc., and deposited on it to fill the lightweight concrete. 청구 항5를 도7과 같이 패널위 적치하여 생산하는 방법.Claim 5 is produced by placing the claim 5 on the panel as shown in FIG.
KR1020010058101A 2001-09-19 2001-09-19 A execution method structure for steel frame and light weight concrete panal KR20030025143A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0828041A (en) * 1995-07-10 1996-01-30 Mirai Ind Co Ltd Support member for concrete embedded article
JPH1037350A (en) * 1996-07-19 1998-02-10 Ig Tech Res Inc Steel house wall structure
JPH1068187A (en) * 1996-08-28 1998-03-10 Burest Kogyo Kenkyusho Co Ltd Box support metal fitting for light weight stud
KR19980025228A (en) * 1998-04-01 1998-07-06 연광흠 Manufacturing method of steel frame and steel house structure and structure
KR100359303B1 (en) * 2000-08-29 2002-10-31 기흥티에스씨 주식회사 A manufacture method and manufacture installation for composite panel of light gauge steel and ALC

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0828041A (en) * 1995-07-10 1996-01-30 Mirai Ind Co Ltd Support member for concrete embedded article
JPH1037350A (en) * 1996-07-19 1998-02-10 Ig Tech Res Inc Steel house wall structure
JPH1068187A (en) * 1996-08-28 1998-03-10 Burest Kogyo Kenkyusho Co Ltd Box support metal fitting for light weight stud
KR19980025228A (en) * 1998-04-01 1998-07-06 연광흠 Manufacturing method of steel frame and steel house structure and structure
KR100359303B1 (en) * 2000-08-29 2002-10-31 기흥티에스씨 주식회사 A manufacture method and manufacture installation for composite panel of light gauge steel and ALC

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