KR20030023165A - Protuded embroidery wrapped with texture and Manufacturing process thereof - Google Patents

Abstract

PURPOSE: A method of making the titled embroidery exhibiting an excellent three-dimensional feeling by attaching a printed fabric on three-dimensional embroidery and then embroidering is provided, which extremely reduces fraction defective by covering a defect such as fluff. CONSTITUTION: The method for producing the three-dimensional embroidery consists of: attaching a sheet(20) such as ethylene vinylon acetate to a fabric(10); embroidering the sheet with fabric in the first state to give a first embroidery(33); removing the remaining sheet except the embroidered sheet; embroidering the embroidered portion in the second stage to give a second embroidery(40); attaching a printed fabric(50) to the embroidered portion; and embroidering the printed fabric in the third time to give a third embroidery(60). The printed fabric is a shrinkable fabric.

Description

Produced embroidery wrapped with texture and manufacturing process

The present invention relates to a three-dimensional embroidery for expressing three-dimensional embroidery in leather products, such as hats, clothes, leather, etc., and a method of manufacturing the same, more specifically, the three-dimensional embroidery top is embroidered by the first and second The present invention relates to a three-dimensional embroidery obtained by attaching a printed cloth capable of designing various colors or figures to the top of the second embroidered portion and performing additional third embroidery.

In general, a hat, a garment, or the like has been attached to a prominent part of a trademark or a figure made of letters, numbers, or figures for the appearance of beauty, and the most important thing was the expression of color and three-dimensional feeling.

In particular, the simplest way to three-dimensionally express the desired pattern on the hat is to transfer the pattern 11 using various dyes on the front surface of the crown of the hat 10 (FIG. 1A).

Another method is to directly bond the design 11 of a single garment obtained by injection molding a polymer material or appropriately cutting the fabric to a hat (see FIG. 2A), and to embroider various colors (FIG. 1B). .

However, the adhesion of a single garment weakens the adhesive strength over time. This weakening of the adhesive force provides a cause for the separation of the single garment from the fabric by frequent washing, and the thickness of the single layer is limited. There was little representation of three-dimensional appearance.

Embroidery method also had the disadvantage of embroidering the same part several times because the thickness of the embroidery to be used is too thin (about 0.5 mm) to express three-dimensional feeling enough.

2 is designed to overcome the prior art as described above, a method of forming a three-dimensional embroidery (16) by adhering a single garment (15) made of a soft polyethylene resin and the like to the fabric 10 and embroidered it together (Patent No. 92220), which is a technique in which the embroidery needle penetrates sideways by the softness during the embroidery work as the embroidery needle penetrates the soft single garment, thereby degrading the quality and adhering the single garment bonded to the fabric. If the position is out of tolerance, the single garment is exposed to the side of the embroidery after the embroidery work to increase the defective rate.

After improving the above technique to mold an injection-molded article, stitching the same contour as the outline of the injection-molded article on the fabric on which the injection molded article will be placed, and then adhering the injection-molded article to the contour pattern formed on the fabric, a method has been proposed. The method also required a separate process for molding an injection molded article of a certain design and a process of stitching the same contour as the outline of the injection molded article, which lowered the overall productivity, and the embroidery still covering the single garment was completely If they couldn't, some of the embroidery would loosen, making the baffles intact.

Thus, the applicant, as shown in Figures 3 and 4, after adhering the sheet 20 to the fabric 10, and embroidering the fabric 10 and the sheet 20 together (Figs. 3a and 4a) ), While the embroidery needle passes while cutting the embroidery needle 24 along the dot-shaped tear line 22 formed on the sheet 20 to remove the unsewn remaining portion 24 on the sheet 20 (FIGS. 3B and 4B). ), A technique (Fig. 3c and 4c) has been proposed to obtain a three-dimensional embroidery 30 protruding on the surface of the fabric (10).

The technology does not require a separate process for molding the injection molded article required to exhibit a three-dimensional effect, and can prevent the injection molded article from protruding to the side of the embroidery thread after sewing, thereby significantly improving productivity as a simpler work process. Although it had the advantages, it could not completely cover the defects generated during the three-dimensional embroidery, such as the baffles appear on the embroidered sheet as in the prior art, and the three-dimensional embroidery surface is uneven to print evenly At the same time does not have the disadvantage.

The present invention is a further improvement of the technique proposed by the present applicant to solve the problems of the prior art as described above, by completely covering the defects that may occur during the three-dimensional embroidery work by adding a layer of fabric to the three-dimensional embroidery It is an object of the present invention to provide a three-dimensional embroidery and a method of manufacturing the same.

It is another object of the present invention to provide a three-dimensional embroidery and a method of manufacturing the same by expressing a variety of patterns and colors that can be expressed by a transfer print by using a padded fabric as a print cloth.

Figure 1a, b is a perspective view showing a method of showing a three-dimensional pattern on a brim hat is a conventional wrapping material.

Figure 2a, b is a perspective view showing a three-dimensional embroidery process used to show a three-dimensional pattern on a brim hat that is a conventional wrapping material.

Figures 3a to c is a perspective view of applying the prior art of the applicant to a brim hat is a wrap product.

4A to 4C are cross-sectional views of A-A 'section of FIG. 3A for each step.

5a to f are cross-sectional views showing one embodiment of the three-dimensional embroidery according to the present invention for each process.

Figure 6a to f is a perspective view corresponding to Figure 5 by applying a three-dimensional embroidery in accordance with the present invention to a brim hat is a wrapping material.

<Explanation of symbols for the main parts of the drawings>

10: fabric 20: sheet

33: 1st embroidery 40: 2nd embroidery

50: print fabric 60: third embroidery

In order to achieve the object of the present invention, the present invention is a three-dimensional embroidery that embeds the sheet attached to the fabric, the fabric, the sheet is in contact with one side of the fabric, and the fabric and the sheet together to wrap the fabric and sheet 1 And primary embroidery, secondary embroidery surrounding the primary embroidery, a print cloth attached to the upper side of the secondary embroidery, and a tertiary embroidery coupling the print fabric to a fabric.

The sheet is characterized in that ethylene vinylon acetate.

The print fabric is characterized in that the stretch fabric.

In addition, the present invention is a method of attaching a sheet to the fabric in three-dimensional embroidery, the step of attaching the sheet to the fabric, the step of the first embroidery of the sheet with the fabric, and the sheet of the portion other than the first embroidery Removing, second embroidery on the first embroidered portion, cutting and attaching a print cloth to the second embroidered upper portion, and tertiarily embroidering the cut and attached print fabric on a fabric It is characterized by including.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

5a to 5f are cross-sectional views showing one embodiment of the three-dimensional embroidery according to the present invention for each process.

As a first process of an embodiment according to the present invention, it shows a state in which the sheet 20 is attached to the fabric 10 (Fig. 5a). The sheet 20 is preferably ethylene vinylon acetate (EVA), but is not limited thereto. A bonding material may be used in a soft material, and the sheet 20 may be attached to the fabric 10. The method may be an adhesive which is typically a method of bonding a plurality of materials, but may be placed on the top of the fabric 10 without the adhesive.

In the second process, the embroidery 20 (not shown) is the first embroidery 33 to the desired pattern together with the sheet 20 attached to the fabric 10 by an embroidery thread (Fig. 5b). By the primary embroidery 33, the pattern portion is integrated with the sheet 20 and the fabric 10, and in the place where the embroidery needle has passed, a tier line 22 of the dot form in the shape of a pattern on the outside of the pattern 3a).

In the third process, when the remaining portion 24 of the sheet 20 is pulled along the tier line 22 formed as the embroidery needle passes, a break occurs at the tier line 22 and the remaining portion 24 of the sheet 24 is broken. Is removed. When the remaining portion 24 of the sheet is removed in this way, the fabric 10 and the sheet 20 are integrated to form a three-dimensional embroidery 30 protruding as much as the thickness of the sheet 20 and the used embroidery thread on the fabric surface. (FIG. 5C). The three-dimensional embroidery 30 in the above point to the desired design shape, the lower fabric and the upper sheet, and the primary embroidery that integrally wraps the fabric and the sheet is combined. Compared to the process of adhering the sheet to the fabric and embroidering the upper part of the process, the process is easier to operate and the sheet can be more stably positioned at the intended position on the upper part of the fabric, thereby reducing the defect rate. .

In a fourth process, the three-dimensional embroidery 30 formed by the primary embroidery 33 is wrapped by the secondary embroidery 40 to enclose the primary embroidery (FIG. 5D). The secondary embroidery 40 is to add a height to the primary embroidery further to emphasize the three-dimensional feeling, and to further improve the adhesion state of the printed cloth added in the next step is generally referred to as house embroidery.

In a fifth process, the printed fabric 50 is cut and attached to cover the secondary embroidery 40 which is embroidered and protrudes onto the fabric 10 (FIG. 5E). The print fabric 50 may be used a general fabric, such as the base material 10 as a base material, but has elasticity, and uses a stretch fabric such as Lycra-span that is free to express patterns and colors. It is desirable to.

The reason for using elastic fabrics without using general fabrics such as the base material is that the normal fabrics have a high incidence of defects such as tearing by embroidery needles during embroidery work, and furthermore, they fully utilize the advantages of three-dimensional embroidery by various patterns and colors. It is not easy to use elastic fabric that has both merits of transfer printing and house embroidery.

The method of attaching the print cloth 50 may generally use an adhesive, but may be placed on the upper side of the secondary embroidery 40 without using the adhesive.

Finally, when the third embroidery 60 to couple the print cloth 50 to the fabric 10, the three-dimensional embroidery according to the present invention is completed (Fig. 5f). The third embroidery 60 shown in FIG. 5F is directly coupled to the fabric 10 regardless of the secondary embroidery 40, but in the present invention, the secondary embroidery 40 integrally integrates the primary embroidery 33. As wrapped, it does not exclude that the tertiary embroidery 60 integrally surrounds the secondary embroidery 40, or is embroidered on a corner portion of the secondary embroidery 40.

In the three-dimensional embroidery according to the present invention, in particular, the print cloth 50 and the third embroidery 60 has the advantage that can be solved by embroidering by wrapping a defect, such as a baffle during the embroidery work often occurs in conventional three-dimensional embroidery.

Figure 6a to f is applied to an embodiment of the present invention configured to the above-described visor cap as a wrapping material, each order corresponds to each process sequence of Figure 5 as described above.

First, in a state in which two pieces of panels 17 and 18 are sewn together, the panels 17 and 18 are bent toward the edges formed by connecting the panels 17 and 18 into one, that is, in the direction in which the sheet 20 is placed. 18) Put them on the embroidery machine (not shown).

In this state, the panels 17 and 18 are attached to the sheet 20 at the corners formed as one connected to each other (FIG. 6A), and the primary embroidery 33 is a desired pattern while the embroidery needle (not shown) is in embroidery. A passing tear line 22 is formed outside the pattern portion on the sheet 20 (FIG. 6B).

Next, pulling the remainder 24 of the sheet along the tier line 22 formed on the sheet 20 removes the remainder 24 of the sheet (FIG. 6C) and removes the panels 17, 18. At the top, a pattern of three-dimensional embroidery is formed to protrude by the thickness of the sheet 20 and the primary embroidery 33 (FIG. 6D).

Subsequently, the secondary embroidery 40 (FIG. 6E), and the pattern and color cut off the print cloth 50 so as to completely wrap the secondary embroidery 40, and attached to the upper side of the secondary embroidery 40, In order to bond the printed fabric 50 to the panels 17 and 18, tertiary embroidery 60 forms three-dimensional embroidery, and when the remaining panels (not shown) and hat visors (not shown) are connected, the visor hat Is completed.

In the above, the three-dimensional embroidery process for two pieces of panels has been described. However, the present invention is not limited thereto, and thus, three-dimensional embroidery can be embroidered on one panel center or other fabrics. And it will be apparent to those skilled in the art that additions and the like fall within the scope of the present invention.

As described above, the present invention can cover defects such as baffles that may occur during embroidery work by using a method of adding a fabric to the top of the three-dimensional embroidery, can significantly reduce the defective rate, and can use a fabric expressed in various patterns and colors As a result, it is possible to form a three-dimensional embroidery having an excellent three-dimensional effect that can make use of both the transfer print and the house embroidery.

Moreover, in the present invention, by using the elastic fabric, not the general fabric, the part requiring three-dimensional embroidery has an excellent effect of always maintaining the three-dimensional feeling to be expressed because it has elasticity even when there is bending or frequent wrinkles.

Claims (4)

Three-dimensional embroidery that embeds the sheet attached to the fabric, Fabric; A sheet having one surface in contact with the fabric; Primary embroidery surrounding the fabric and the sheet; A secondary embroidery surrounding the primary embroidery; A print cloth attached to an upper portion of the secondary embroidery; Tertiary embroidery that binds the printed fabric to a fabric Three-dimensional embroidery including. The method according to claim 1, Wherein said sheet is ethylene vinylon acetate. The method according to claim 1, The printing cloth is a three-dimensional embroidery, characterized in that the stretch fabric. In the method of three-dimensional embroidery by attaching a sheet to the fabric, Attaching the sheet to the fabric; Firstly embroidering the sheet together with the fabric; Removing the sheet of the portion other than the primary embroidery; Performing second embroidery on the first embroidery portion; Cutting and attaching a print cloth to the upper portion of the secondary embroidery; Tertiary embroidery of the cut and attached print cloth on the fabric Three-dimensional embroidery method comprising a.