KR20030021644A - Rice having vitamin, Manufacturing Method and Manufacturing Apparatus thereof - Google Patents

Abstract

PURPOSE: Provided are a method and an apparatus for producing vitamin B6 and vitamin E-enriched rice by coating the vitamins on the surface of rice, thereby preventing the loss of vitamins caused while polishing rice. CONSTITUTION: During the rice polishing process, polished rice is washed with ionized water and then coated with a coating agent containing 8.5 to 10% by weight of a yeast preparation, 4.5 to 6% by weight of amino acids, 55 to 65% by weight of starch sugar, 20 to 30% by weight of powdery fat and at least one of vitamin B6 and vitamin E, in a spray apparatus(10). The spray apparatus comprises a spray casing(20) and agitation casing(30), wherein the spray casing contains an inlet(21) for introducing polished rice, an outlet(22) for discharging it to the agitation casing and a supply pipe(29) for supplying the coating agent to a receiving part(23).

Description

Vitamin rice with enhanced vitamin content, manufacturing process and manufacturing apparatus for producing the vitamin rice {Rice having vitamin, Manufacturing Method and Manufacturing Apparatus}

The present invention relates to a vitamin rice with enhanced vitamin component and a manufacturing process and manufacturing apparatus for producing the vitamin rice, and more particularly, by applying a vitamin component to the rice distributed in general and then drying and cooling the vitamin component is enhanced It relates to a vitamin rice and a manufacturing process and manufacturing apparatus for producing the vitamin rice.

Rice that has not undergone milling after threshing rice is a grain composed mainly of carbohydrates including water, protein, sugar, and fiber. It is contained. Like this, the rice that has not been milled has a large amount of various nutrients.However, when the rice that has not been milled is used for food, it is less likely to be affected by the unique color of the rice and the fiber component surrounding the surface of the rice. By not only easy to digest, but also feel a foreign body has a problem that the taste of rice is not good. Accordingly, the general milling process of processing the harvested rice into white rice to increase the user's taste and improve the taste.

Hereinafter, with reference to the drawings will be described the process until the threshing rice is finished with white rice to enhance the taste.

1 is a conventional manufacturing process diagram for milling rice, a general milling process is to go to the white rice milling process after the brown rice milling process.

First, threshed rice is introduced into the raw material tank (S100). Rice fed into the raw material tank is transferred for the brown rice processing process, and the transferred rice is removed from the rice by a brown rice remover. It removes various foreign matters such as shells and straws that have been removed from rice and the raw materials introduced with rice. Next, when a certain amount of force is applied to the brown rice, the brown rice processing process is completed by performing a process of applying moisture to the brown rice to prevent the brown rice from being broken (S200). When the brown rice processing process is completed in step S200 is transferred to the rice milling process to process the milled brown rice into white rice (S300). The brown rice transferred to the rice milling process first goes through the process of removing unrippling and foreign matters such as waste and stones mixed with brown rice. The brown rice, which has undergone the deposition process, is made of white rice with a smooth surface by the first grinding operation for removing the steel layer on the outer surface by a grinder (not shown) and the second steel layer removing operation for removing the steel layer using mutual friction between the brown rice. White rice provided on the market through each of these processes is edible as a staple in not only Korea but also in Asia and many other countries.White rice produced through S200 which is the brown rice processing process and S300 which is the rice processing process is the product packaging process (S400) step. It is packed in a certain quantity and sold on the market.

Figure 2 is a table showing the nutrients and their contents contained in the rice in the conventional milling process step of FIG. The chart shows the nutrients and their contents in ordinary brown rice without shells, seven-seasoned sea bream, and white rice after the milling process. As shown in Figure 2, the general brown rice, seven-minute sea bream and white rice contains carbohydrates including water, protein, sugar, fiber, minerals such as calcium, iron, and various kinds of vitamin components.

However, as can be seen in the diagram of Figure 2, except for very few of the nutrients contained in each of the rice can be seen that the content is reduced as the process goes through the process. In particular, in the case of the vitamin component contains only a very small amount even in the state that does not go through the milling process, there is a problem that the content gradually decreases as each process goes through.

For example, in the case of vitamin B1, ordinary brown rice, with its shell removed, contains 0.34 mg per 100 g. However, once polished sea bream contains 0.19 mg per 100 g. Finished white rice contains only 0.13mg per 100g. Vitamin B2 is no exception, and brown rice contains 0.07 mg per 100 g, while brown rice contains 0.05 mg per 100 g, and white rice contains 0.02 mg per 100 g, which is less than the content of brown rice.

In addition, only brown rice and white rice, which have undergone several milling processes, as well as ordinary brown rice, which have undergone only the initial process, contain only vitamin B1, vitamin B2, and niacin. To take vitamin components such as vitamin B6 and vitamin E, which improves blood circulation and prevents mutations in the fetus, it is necessary to take separate vitamins.

Therefore, the present invention has been made in order to solve the conventional problems as described above, the object of the present invention is to enhance the vitamin component to intake vitamins such as vitamin B6 and vitamin E that is not contained in rice It is to provide vitamin rice.

In addition, it is an object of the present invention to provide a vitamin rice manufacturing process and apparatus that can prevent the reduction of the content of the applied vitamin by applying vitamin B6 and vitamin E at the end of the milling process.

1 is a manufacturing process diagram for manufacturing rice in the conventional milling process,

Figure 2 is a table showing the nutrients and their contents contained in each rice milled in the conventional milling process.

Figure 3 is a schematic manufacturing process diagram for producing a vitamin rice according to the present invention,

Figure 4a is a flow chart illustrating the rice milling process in more detail in the manufacturing process of the vitamin rice of Figure 3,

Figure 4b is a flow chart illustrating in more detail the white rice coating process in the manufacturing process of the vitamin rice of Figure 3,

5 is a partial side cross-sectional view of the injector for injecting a nutrient mixture to the white rice in the white rice coating process according to the present invention,

Figure 6a and Figure 6b is a partial side cross-sectional view according to the operating state of the drying apparatus for drying the nutrient mixture applied in the injector of the white rice coating process of the present invention.

Figures 7a and 7b is a partial side cross-sectional view according to the operating state of the cooling device for cooling the white rice passed through the drying device of Figures 6a and 6b,

8 is a view showing the content of the nutrient components contained in the vitamin rice prepared according to the present invention.

♣ Explanation of symbols for the main parts of the drawing ♣

10: injection device 20: injection unit

21 inlet port 23 sprayer

25: injection nozzle 25: outlet

30: stirring section 31: stirrer

40: drying apparatus 50: cooling apparatus

The present invention for achieving this object is 8.5 to 10 weight percent enzyme preparation, 4.5 to 6 weight percent amino acid, 55 to 65 weight percent starch sugar, 20 to 30 weight percent A coating agent containing a mixture of weight percent powder and fat; At least one of vitamin B6 and vitamin E is diluted with the coating agent and applied to the surface of rice to enhance the vitamin component.

On the other hand, according to another field of the present invention, the present invention for achieving the above object, the raw material input step of inputting the threshed rice; A brown rice processing step of processing the introduced rice into brown rice; Applying a high voltage to the brown rice produced by the brown rice processing process to a predetermined voltage or more to loosen the molecular structure of the brown rice, and then polishing the surface of the brown rice to make white rice; After washing the white rice polished through the netting process with deionized water, 8.5 to 10 weight percent enzyme preparation, 4.5 to 6 weight percent amino acid, 55 to 65 weight percent starch sugar, And a white rice coating process of applying a coating agent mixed with 20 to 30 weight percent of powdered fat and a nutrient mixture diluted with at least one of vitamin B6 and vitamin E to the white rice. It is also achieved by the vitamin rice manufacturing process.

Here, the white rice coating process is a spraying step of spraying the nutrient mixture to the white rice; A drying step of drying the white rice coated with the nutrient mixture through the spraying step at a predetermined temperature range; It characterized in that it comprises a cooling step of cooling in a set temperature range so that the nutrient mixture applied to the white rice after the drying step is completely in contact with the surface and inside of the white rice.

In addition, the present invention for achieving the above object, by processing the brown rice by the threshing rice and processing the processed brown rice into white rice, by applying a nutrient mixture diluted vitamin B6 and vitamin E and the coating agent on the processed white rice An apparatus for producing vitamin rice, comprising: an ionized water washing apparatus for washing processed white rice with ionized water; An injector for injecting the nutrient mixture into the white rice such that the nutrient mixture is applied to the white rice washed by the ion water washing and drying apparatus; A drying device for drying the nutrient mixture applied to the white rice through the injector at a set temperature range; It characterized in that it comprises a cooling device for close contact with the nutrient mixture by cooling the white rice dried in the drying device to a set temperature range.

Hereinafter, with reference to the accompanying drawings, preferred embodiments of the vitamin rice and vitamin manufacturing step for producing the vitamin rice, and the manufacturing process and manufacturing apparatus according to the present invention in detail as follows.

Figure 3 is a schematic manufacturing process diagram for manufacturing a vitamin rice according to the present invention, Figure 4a is a flow chart illustrating the rice milling process in more detail in the manufacturing process of the vitamin rice of Figure 3, Figure 4b of the vitamin rice of Figure 3 In the manufacturing process is a flow chart illustrating the white rice coating process in more detail. As shown in these figures, the manufacturing process for producing the vitamin rice of the present invention is as follows.

First, threshed rice is introduced into the raw material tank (S10). Rice fed into the raw material tank is transferred for the brown rice processing process, and the transferred rice is removed from the rice by a brown rice remover. It removes various foreign matters such as shells and straws that have been removed from rice and the raw materials introduced with rice. Next, when a predetermined amount of force is applied to the brown rice, the brown rice processing process is completed by performing a process of applying moisture to the brown rice through the brown rice roughener, not shown, in order to prevent the brown rice from being broken (S20). When the brown rice processing process is completed in step S20 is transferred to the rice milling process to process the milled brown rice into white rice (S30).

As shown in Figure 4a, the brown rice transferred to the rice milling process is first subjected to a step of removing foreign matters such as unsorted grains, sorghum and stones mixed with brown rice (S31). When the deposition process is completed, the electronic activation process of applying a high voltage or more to the brown rice from which the foreign matter is removed is performed (S32). The electron activation process that applies high voltage to brown rice is to make the nutrient mixture evenly applied to white rice in step S40, and it loosens the molecular structure of brown rice. At this time, it is preferable to apply a high voltage of about 70,000V to activate the molecular structure of brown rice. When the electronic activation process of step S32 proceeds to remove the foreign matter mixed with brown rice and small particles smaller than brown rice and performs a surface polishing process to polish the surface of brown rice (S33). Surface polishing process step (S33) performs a first grinding operation for removing the steel layer of the outer surface of the brown rice using a grinding machine (not shown), and a second steel layer removal operation for removing the steel layer using mutual friction between the brown rice. The brown rice that passed through step S31 to step S33 is made of white rice with a smooth surface, and the white rice is transferred to the white rice coating process (S40) by a transfer machine. White rice coating process (S40) is a process for producing a vitamin rice by applying a nutrient mixture diluted vitamin B6 and vitamin E and the coating agent on the white rice.

In the white rice coating process of step S40, as shown in FIG. 4B, first, the ionic water washing process is performed to remove the rice bran on the white rice surface by using ionized water and polish the surface of the white rice (S41). When the white rice is washed through the ion water washing process, a nutrient mixture in which vitamin B6 and vitamin E are diluted is sprayed on the white rice using an injector (described later with reference to FIG. 5) (S42), and in the step S42 When the mixture is sprayed on white rice, the white rice on which the nutrient mixture is applied is dried at a predetermined temperature condition (S43). Here, as for the constant temperature which dries white rice, the temperature conditions of 20 degreeC-60 degreeC are preferable. When the nutrient mixture is dried in the drying process of step S43, the cooling process is cooled under a predetermined temperature condition so that the nutrient mixture applied to the white rice completely adheres to the surface and inside of the rice (S44). Here, as for the constant temperature which cools white rice, 5 degreeC-20 degreeC is preferable. When the cooling process of step S44 is completed, by performing a color screening process to remove the white rice and other foreign matter and other colors of the nutrient mixture is applied (S45). The manufacture of vitamin rice is complete. Finally, the vitamin rice produced through each step is packaged by a certain amount through the product packaging process step and commercially available (S50).

Here, the nutrient mixture is a vitamin B6, vitamin E, a coating agent diluted in water, the coating agent (aka "rice mite") is a mixture containing an enzyme detergent, amino acids, starch sugar, powdered fat. Enzyme detergent constituting the coating agent includes amirases, proteases and the like, amino acids are glycine and lysing and the like, and starch sugar is composed of starch syrup and oligosaccharide. The coating agent in this example consists of 9.2 weight percent enzyme detergent, 5.4 weight percent amino acid, 60.4 weight percent starch sugar, and 25.0 weight percent powder oil. Amino acids are intended to assist in function, including grease and leasing.

Vitamin B6, which forms a nutrient mixture with a coating agent, improves the synthesis and activity of insulin. It is rich in animal proteins and helps the nervous system, brain function, skin health, and improves autism as well as mental stability. do. In addition, vitamin E saves about 43% of the oxygen available to cells, improving blood circulation and preventing the various diseases that can be caused by arteriosclerosis and the inhibition of fetal mutagenesis.

Figure 5 is a partial side cross-sectional view of the injector for injecting nutrient mixture to the white rice in the white rice coating process according to the invention, Figure 6a and 6b is a drying to dry the nutrient mixture applied in the injector of the white rice coating process Partial cross-sectional view, depending on the operating state of the device. Figures 7a and 7b is a partial side cross-sectional view according to the operating state of the cooling device for cooling the white rice passed through the drying device of Figures 6a and 6b.

The injection device 10 for applying the nutrient mixture to the white rice is configured to include a spray casing 20 and a stirring casing 30 for injecting a nutrient mixture, as shown in FIG. The spray casing 20 constituting the injector 10 has an inlet 21 for introducing the polished rice into a funnel shape and an outlet for outflowing the white rice introduced into the inlet 21 into the stirring casing 30 ( 22) is formed. In addition, the inside of the spray casing (20) is a normal receiving portion 23, the diluted nutrient mixture is accommodated, and the supply pipe 29 in communication with the receiving portion 23 to supply the nutrient mixture to the receiving portion 23 is It is installed. The accommodating part 23 is equipped with an injection nozzle 25 for spraying the nutrient mixture contained in the accommodating part 23 with white rice, and the injection nozzle 25 is an inlet 21 of the nutrient mixture and the spray casing 20. White rice is introduced to make the spray angle of 120 °. In this embodiment, although the injection nozzle is 120 °, it is a matter of course that the nutrient mixture can be injected at a different injection angle. In addition, in this embodiment, although one injection nozzle 25 is provided in the accommodating part 23, you may install a some injection nozzle in one area | region of the accommodating part 23. As shown in FIG.

In addition, the stirring casing 30 constituting the injector 10 has a funnel shape in which the inflow port 32 and the inflow port 32 enter the inflow port 32 flowing out through the outlet port 22 of the spray casing 20. A discharge port 33 for discharging is formed. Inside the stirring casing 30, an agitator 31 having an inclined surface inclined downward from the axis line to the outside is provided. The stirrer 31 serves to stir the white rice and the white rice passed through the spray casing 20 to evenly mix the white rice coated with a relatively small amount of nutrient mixtures. In the present embodiment, three stirring casings 30 each having a stirrer 31 mounted therein are installed, but the number of stirring casings 30 may be variously installed.

Next, the white rice coated with the nutrient mixture passed through the injection device 10 is transferred to the drying device 40 and dried. 6A and 6B, the drying device 40 is a device for drying the white rice coated with the nutrient mixture in the injection device 10, the rotary drum 41, the dispersion plate 42, the retention plate ( 43) and a blowing unit 44 through which the warm air flows.

The rotating drum 41 is formed with an inlet 45 through which the white rice passing through the spraying device 10 flows in and an outlet 46 through which the white rice dried in the longitudinal direction of the rotating drum 41 is discharged. The white rice introduced into the inlet 45 is stirred by the rotation of the rotating drum 41, and the stirred white rice is dispersed without being driven into one region by the distribution plate 42 provided in the rotating drum 41. The white rice introduced into the rotating drum 41 is dried by the warm air flowing into the blowing unit 44. The dry drying wind introduced into the rotating drum 41 through the blowing unit 44 is 20 ° C. to 60 ° C. Maintain the temperature range. At this time, the warm air flowing into the blower 44 is generated by the heater 47 installed outside the blower 44 and the blower fan 48 installed outside the heater 47. The white rice dried to maintain a constant moisture through the drying device 40 is transferred to the cooling device 50 to minimize the loss of the applied vitamin.

The cooling device 50 is similar in construction to the drying device 40, as shown in Figs. 7A and 7B. This detailed description of the same components as the drying apparatus 40 will be omitted. The cooling device 50 includes a rotary drum 51, a dispersion plate 52, a retaining plate 53, and a blowing unit 54 into which a warm air flows. The cooling device 50 is provided with a cooling fan 59 for blowing cooling air outside the rotary drum 51, and blows cold air of a predetermined temperature through the air blowing unit 54. The cooling temperature blown by the blower 54 is preferably maintained at a temperature of 5 ℃ to 20 ℃. In this case, a cooling device for generating cooling wind may be further installed outside the blower unit 54.

8 is a view showing the content of the nutrient components contained in the vitamin rice prepared according to the present invention. As shown in this figure, common brown rice, sea bream, white rice and vitamin rice all contain carbohydrates including water, protein, sugar, fiber, minerals such as calcium and iron, and various kinds of vitamin components. As disclosed in FIG. 8, the vitamin rice to which the nutrient mixture is applied includes various kinds of vitamin components unlike other conventional rice. In particular, it can be seen that the vitamin rice coated with the nutrient mixture according to the present invention contains 0.48 mg of vitamin B6 per 100 g and 21.57 mg of vitamin E per 100 g.

In addition, it can be seen that the nutrient mixture contains a large amount of vitamin components are not lost because the coating process after the polishing process. Accordingly, it is possible to consume various kinds of vitamins by simply ingesting vitamin rice without taking separate vitamin B6 and vitamin E.

The above description is only for explaining one embodiment, and the present invention is not limited to the above-described embodiment and can be variously changed within the scope of the appended claims. For example, the shape and structure of each component specifically shown in the embodiment of the present invention can be modified.

As described above, according to the vitamin rice and vitamin rice manufacturing process and manufacturing apparatus fortified with the vitamin component according to the present invention, it is possible to provide vitamin rice fortified with vitamin components such as vitamin B6 and vitamin E which are not contained in the rice. Can be. In addition, according to the vitamin rice production process and manufacturing apparatus, by applying vitamin B6 and vitamin E in the final stage of the rice milling process, there is an effect that can prevent the loss of vitamin components due to the milling process.

Claims (5)

8.5 to 10 weight percent enzyme preparation, 4.5 to 6 weight percent amino acid, 55 to 65 weight percent starch sugar, 20 to 30 weight percent powdered fat, ; Vitamin rice characterized in that at least any one of vitamin B6 and vitamin E diluted with the coating agent applied to the surface of the rice to strengthen the vitamin component. A raw material input process for inputting threshed rice; A brown rice processing step of processing the introduced rice into brown rice; Applying a high voltage to the brown rice produced by the brown rice processing process to a predetermined voltage or more to loosen the molecular structure of the brown rice, and then polishing the surface of the brown rice to make white rice; After washing the white rice polished through the netting process with deionized water, 8.5 to 10 weight percent enzyme preparation, 4.5 to 6 weight percent amino acid, 55 to 65 weight percent starch sugar, And a white rice coating process of applying a coating agent mixed with 20 to 30 weight percent of powdered fat and a nutrient mixture diluted with at least one of vitamin B6 and vitamin E to the white rice. Vitamin Rice Manufacturing Process. The method of claim 2, wherein the white rice coating process A spraying step of spraying the nutrient mixture on the white rice; A drying step of drying the white rice coated with the nutrient mixture through the spraying step at a predetermined temperature range; And a cooling step of cooling the nutrient mixture applied to the white rice, which has been subjected to the drying step, in a set temperature range so as to be in close contact with the surface and inside of the white rice. Processed brown rice processed into brown rice by incorporating threshed rice, then processed brown rice into white rice, processed brown rice into white rice, and apply nutrient mixture diluted with vitamin B6 and vitamin E to the processed white rice In the vitamin rice production device, An ionized water washing device for washing the processed white rice with ionized water; An injector for injecting the nutrient mixture into the white rice such that the nutrient mixture is applied to the white rice washed by the ion water washing and drying apparatus; A drying device for drying the nutrient mixture applied to the white rice through the injector at a set temperature range; And a cooling device for cooling the white rice dried in the drying device to a predetermined temperature range to closely adhere the nutrient mixture. The method of claim 4, wherein the injector A spray casing provided with at least one spray nozzle for spraying the diluted nutrient mixture into the white rice; Vitamin rice production apparatus characterized in that it comprises a stirring casing for stirring the white rice coated with the nutrient mixture sprayed in the spray casing.