KR20030012750A - The Burner of Soot for Optical Fiber - Google Patents
The Burner of Soot for Optical Fiber Download PDFInfo
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- KR20030012750A KR20030012750A KR1020010047177A KR20010047177A KR20030012750A KR 20030012750 A KR20030012750 A KR 20030012750A KR 1020010047177 A KR1020010047177 A KR 1020010047177A KR 20010047177 A KR20010047177 A KR 20010047177A KR 20030012750 A KR20030012750 A KR 20030012750A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/012—Manufacture of preforms for drawing fibres or filaments
- C03B37/014—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
- C03B37/018—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD] by glass deposition on a glass substrate, e.g. by inside-, modified-, plasma-, or plasma modified- chemical vapour deposition [ICVD, MCVD, PCVD, PMCVD], i.e. by thin layer coating on the inside or outside of a glass tube or on a glass rod
- C03B37/01807—Reactant delivery systems, e.g. reactant deposition burners
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/012—Manufacture of preforms for drawing fibres or filaments
- C03B37/014—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
- C03B37/018—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD] by glass deposition on a glass substrate, e.g. by inside-, modified-, plasma-, or plasma modified- chemical vapour deposition [ICVD, MCVD, PCVD, PMCVD], i.e. by thin layer coating on the inside or outside of a glass tube or on a glass rod
- C03B37/01807—Reactant delivery systems, e.g. reactant deposition burners
- C03B37/01815—Reactant deposition burners or deposition heating means
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/012—Manufacture of preforms for drawing fibres or filaments
- C03B37/01205—Manufacture of preforms for drawing fibres or filaments starting from tubes, rods, fibres or filaments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Melting And Manufacturing (AREA)
Abstract
Description
본 발명은 광섬유 모재를 만들 때 단면이 동심원상으로 구성된 광섬유 모재 제조용 버너에서 그 중심부에 SiCl4를 분사시키고, 단면에서 2번째 동심원인 관에 H2가스를, 단면에서 3번째 동심원인 관에 Ar가스를, 단면에서 4번째 동심원인 관에 산소를 분사시키며 불을 붙이면 산수소화염속에서 SiCl4 가스가 산화반응에 의해 열에너지를 함유한 SiO2입자로 된다. 이 SiO2 입자는 회전하는 목표 표면에 부딪쳐 에너지를 방출하면서 증착되어 진다.In the present invention, when producing an optical fiber base material, SiCl 4 is injected into the center of the optical fiber base material manufacturing burner composed of concentric circles, H2 gas is injected into the tube which is the second concentric circle in the cross section, and Ar gas is applied to the tube which is the third concentric circle in the cross section. In the cross section, the oxygen is injected into the tube, which is the fourth concentric circle, and the flame is turned on. In the oxyhydrogen flame, the SiCl4 gas is oxidized into SiO2 particles containing thermal energy. These SiO2 particles are deposited while releasing energy by hitting a rotating target surface.
이 때 SiCl4가 SiO2로 변환되는 효율을 높이기 위해서는 불꽃속에서의 SiCl4가스의 H2, O2불꽃과의 접촉면적을 높여야 한다. 기존의 기술은 버너 단면이 동심원상으로 되어있고 유리입자의 주 반응원인 SiCl4가스는 버너 중심으로만 분사되기 때문에 그 주위의 H2, O2 불꽃과의 접촉면적이 작아 반응효율이 낮다. 반응효율을 높이기 위해 단면이 4개의 동심원으로 구성된 버너를 기본단위로 하여 4개의 동심원 중심부에 SiCl4 유리원료를 분사 시키고, 중심에서 2번째층은 H2 가스를 흘리고 3번째층은 Ar가스를, 4번째층은 O2를 흘리거나 또는 증착효율을 높이기 위해 4번째 층 바깥으로 복수의 동심원을 더 형성시켜 5번째층은 Ar, 6번째층은 H2, 7번째층은 Ar, 8번째 층은 O2 가스를 흘리거나 증착효율을 더욱더 높이기 위해 5번째에서 8번째층의 가스 배열을 반복시켜 12층 버너 또는 16층 버너 또는 20층 버너 등이 사용되는데 이 때는 SiCl4 유량에 이론적 화학식 보다 훨씬 많은 H2가스 및 O2 가스가 사용되고, 그 부산물로 반응챔버 내부에 수분을 형성하는 문제가 야기된다.At this time, in order to increase the efficiency of converting SiCl4 into SiO2, the contact area of SiCl4 gas with H2 and O2 flames in the flame should be increased. In the existing technology, the burner cross section is concentric, and SiCl4 gas, which is the main reaction source of glass particles, is injected only to the center of the burner, so the contact area with H2 and O2 flames around it is low, resulting in low reaction efficiency. In order to increase the reaction efficiency, SiCl4 glass raw material is injected into the center of the four concentric circles with the burner composed of four concentric circles in the cross section.The second layer flows H2 gas and the third layer is Ar gas and the fourth layer from the center. The layer flows O2 or forms a plurality of concentric circles out of the fourth layer to increase deposition efficiency. The fifth layer is Ar, the sixth layer is H2, the seventh layer is Ar, and the eighth layer is O2 gas. In order to further increase the deposition efficiency, a 12-layer burner, a 16-layer burner, or a 20-layer burner is used by repeating the gas arrays of the 5th to 8th layers. It is used, and byproducts thereof cause a problem of forming moisture inside the reaction chamber.
이론적으로 설명하면 이론적화학식은In theory, the theoretical formula is
[화학식] SiCl4 + 2H2 +O2 → SiO2 + 4HCl 으로 되나SiCl4 + 2H2 + O2 → SiO2 + 4HCl
실제 공정에서의 화학식은The chemical formula in the actual process
[화학식] SiCl4 + 4H2 + 2O2 SiO2 + 4HCl +2H2O로 된다. 이렇게 형성된 수분은 머플내벽에 유리입자의 고착을 야기 시키고 코아수트의 경우 탈수시 Cl2를 다량 투입해야 한다.SiCl 4 + 4H 2 + 2O 2 SiO 2 + 4HCl + 2H 2 O. The water formed in this way causes the glass particles to stick to the inner wall of the muffle, and in the case of coasuit, a large amount of Cl2 should be added during dehydration.
본 발명은 상기와 같은 문제점을 해소하기 위해 기존에는 버너의 중심으로만 흐르던 SiCl4가스를 여러개의 노즐로 나누어 분사 시킴으로써 H2 및 O2의 불꽃 속에서 접촉면적을 확대시키고 또한 SiCl4 가스의 H2, O2불꽃 내에서의 확산을 증대시켜 SiCl4 가스의 SiO2로의 반응을 증가시키는데 본 발명의 첫째 목적이 있는 것이다. 이 때 여러 개의 버너를 화학반응에 의해 SiO2 입자를 생성시키면서, 목표 표면에 SiO2를 증착시키는데 독립적으로 SiO2를 생성시키면 외경 불균일, 외표면 굴곡 등의 일정한 모양의 광섬유 모재(Soot)를 얻을 수가 없다. 따라서 다수의 노즐로부터 분사된 SiCl4는 SiO2로 생성되면서 Soot 표면에 안정된 증착이 되어 일정한 모양의 Soot를 얻는데 본 발명의 둘째 목적이 있는 것이다.In order to solve the above problems, the present invention expands the contact area in the flames of H2 and O2 by injecting SiCl4 gas, which previously flowed only into the center of the burner, into a plurality of nozzles, and also in the H2 and O2 flames of the SiCl4 gas. It is the first object of the present invention to increase the diffusion in SiCl4 to increase the reaction of SiO2 to SiO2. At this time, if several burners produce SiO 2 particles by chemical reaction, and SiO 2 is generated independently to deposit SiO 2 on the target surface, it is impossible to obtain an optical fiber base having a certain shape such as outer diameter nonuniformity and outer surface bending. Therefore, SiCl 4 injected from a plurality of nozzles is made of SiO 2 and is a stable deposition on the surface of the soot to obtain a certain shape of the soot is a second object of the present invention.
단면이 4개의 동심원을 갖는 소형 버너를 7개 만들고, 한 개의 버너 주위에 6개의 버너를 둘러싸는 구조로 하여, 각각의 4개의 동심원을 이루는 소형버너 중심관을 통해 SiCl4를 분사 시키면 SiCl4 노즐은 7개가 된다. 이렇게 7개의 노즐을 통해 SiCl4를 분사 시키면 7개의 버너의 불꽃이 하나로 모아져서 안정된 불꽃 모양을 이루고, 각각의 버너의 중심에서 분사되는 SiCl4는 H2, O2불꽃과의 접촉면적이 확대되며, 이 불꽃 속에서의 확산 계수도 높아져 반응이 증대 된다. 이 때 소형버너의 중심직경은 버너 중심으로만 SiCl4를 흘릴 때의 버너의 중심 직경의 1/√7배 보다 크게 한다. 또한 본 발명은 기존보다 적은 비의 H2, O2 가스 유량으로 높은 반응효율을 나타내기 때문에 Soot 내부의 수분함유나 머플내부의 유리가루의 고착같은 문제도 해결 할 수 있었다.By making seven small burners with four concentric cross sections and surrounding six burners around one burner, SiCl4 nozzles are sprayed through the four small concentric burner center tubes. It becomes a dog. When SiCl4 is injected through seven nozzles, the flames of seven burners are gathered into one to form a stable flame shape.SiCl4 injected from the center of each burner expands the contact area with H2 and O2 flames. The diffusion coefficient at is also high, increasing the reaction. At this time, the center diameter of the small burner is larger than 1 / √7 times the center diameter of the burner when SiCl 4 flows only to the center of the burner. In addition, since the present invention exhibits a high reaction efficiency at a lower ratio of H 2 and O 2 gas flow rates than the conventional one, it is possible to solve problems such as water content inside the soot or adhesion of glass powder inside the muffle.
도1은 기본 4층 동심원 버너 단면1 is a basic four-layer concentric burner cross section
도2는 원료 다중노즐 버너단면Figure 2 is a raw material multiple nozzle burner cross section
도3은 원료 다중노즐, 이중화염 버너Figure 3 is a raw material multiple nozzle, double flame burner
〈도면의 주요부분에 대한 설명〉<Description of Main Parts of Drawing>
1: 버너의 SiCl4 노즐부 2: 버너의 H2 가스 노즐부1: SiCl4 nozzle part of burner 2: H2 gas nozzle part of burner
3: 버너의 Ar 가스 노즐부 4: 버너의 O2 가스 노즐부3: Ar gas nozzle part of burner 4: O2 gas nozzle part of burner
5: 다중노즐 버너 후드 6: 다중노즐 버너의 이중화염용 노즐부5: Multi-nozzle burner hood 6: Nozzle part for double flame of multi-nozzle burner
이하 첨부된 도면에 의해 상세히 설명하면 다음과 같다.Hereinafter, described in detail by the accompanying drawings as follows.
도 1은 4개의 동심원으로 된 버너를 나타낸다. 중심에 SiCl4가스를 흘리고 2번째층에 H2가스를, 3번째층에 Ar 가스를, 4번째 층에 O2가스를 흘리는 한 개의 소형 버너를 나타낸다.1 shows a four concentric burner. A small burner is shown which flows SiCl4 gas in the center, H2 gas in the second layer, Ar gas in the third layer, and O2 gas in the fourth layer.
도 2는 도1의 버너 1개 주위에, 도1의 버너 6개의 버너를 배치시켜 새로운, 하나의 안정된 버너구조를 갖게되고, 이렇게 SiCl4노즐이 7개인 버너에서 SiCl4를 SiO2로 변환시킨다. 생성된 SiO2 입자들은 Soot 표면에 안정되게 부착되고 Soot 성장이 균일하게 되도록, 버너끝단과 Soot 표면과의 거리는 SiCl4 노즐이 7개인 버너의 직경의 3.5배 이상이 되도록 한다.FIG. 2 shows a new, stable burner structure by arranging the six burners of FIG. 1 around one burner of FIG. 1, thus converting SiCl 4 to SiO 2 in a burner of seven SiCl 4 nozzles. The resulting SiO2 particles are stably attached to the soot surface and the soot growth is uniform, so that the distance between the burner tip and the soot surface is at least 3.5 times the diameter of the burner with seven SiCl4 nozzles.
도 3은 도2의 버너 주위에 다시 추가로 4개의 단면이 동심원 구조인 층을 만들고 그 첫 번째 외각층에 Ar가스를, 2번째 외각층에 H2가스를, 3번째 외각층에 Ar가스를, 최외각층에 H2가스를 흘리도록 한 것이다.Figure 3 is again made around the burner of Figure 2 to form a layer having four concentric circles in the first outer layer, Ar gas in the first outer layer, H2 gas in the second outer layer, Ar gas in the third outer layer, H2 gas was allowed to flow to the outermost layer.
이 때 외부에 추가된 4개의 층은 끝단 길이가 내부 7개의 버너군 끝단 보다 길게 하되 그 길이는 7개 버너군을 하나로 묶는 원의 직경의 1.5배에서 3.5배가 적당하다.At this time, the four layers added to the outside end length is longer than the inner seven burner group ends, the length is suitable for 1.5 to 3.5 times the diameter of the circle that binds the seven burner groups together.
7개의 버너에서 분사되는 SiCl4는 이 버너군 끝단과 Soot표면과의 거리를 조절함으로써 Soot 표면에 SiO2증착을 안정되게 할 수 있으나 7개의 버너군 외각으로 추각의 연소층을 만들어 줌으로써 불꽃은 더욱더 안정된 모양으로 되고 Soot 증착도 용이하게 된다.SiCl4 sprayed from 7 burners can stabilize SiO2 deposition on the surface of the soot by controlling the distance between the burner end and the surface of the soot, but the flame is more stable by making the combustion layer of the inverted surface with the 7 burner outside. And soot deposition becomes easy.
이상에서 본 바와 같이 기존 버너에서는 SiCl4를 중심으로만 분사시켰으나, 본 발명에서는 7개로 나누어 분사시키고 각각의 SiCl4노즐 주위로 H2가스, Ar가스, O2가스를 분사시켜 SiCl4가스의 H2, O2 불꽃속에서의 접촉면적 증가 및 확산을 증가시켜 SiCl4의 SiO2로의 반응 효율을 높였고, 기존 버너에서는 반응 효율을 높이기 위해 다량의 화학식 대비 2배 이상의 H2가스 및 O2가스를 분사시켜 부산물로 수분이 생성되었으나, 본 발명의 버너를 사용하면 H2가스 및 O2가스를 1.2배로 사용하여도 반응효율 및 증착효율이 기존의 1.3배로 되고 수분 생성도 없다.As described above, in the existing burner, only SiCl 4 is injected, but in the present invention, the injection is divided into seven and H 2 gas, Ar gas, and O 2 gas are injected around each SiCl 4 nozzle in the H 2, O 2 flame of SiCl 4 gas. Increasing the contact area and increasing the diffusion of SiCl4 to increase the reaction efficiency to SiO2, in the existing burner to generate more than twice the amount of H2 gas and O2 gas compared to the chemical formula to increase the reaction efficiency, water was produced as a by-product, When burner of is used, even if 1.2 times of H2 gas and O2 gas is used, the reaction efficiency and deposition efficiency is 1.3 times that of existing and there is no moisture generation.
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JPH09132415A (en) * | 1995-11-09 | 1997-05-20 | Sumitomo Electric Ind Ltd | Torch for synthesizing glass particulate |
JPH1179774A (en) * | 1997-09-05 | 1999-03-23 | Sumitomo Electric Ind Ltd | Production of optical fiber preform |
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2001
- 2001-08-04 KR KR1020010047177A patent/KR20030012750A/en active IP Right Grant
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JPH01147228U (en) * | 1988-03-28 | 1989-10-11 | ||
JPH0672733A (en) * | 1992-08-25 | 1994-03-15 | Furukawa Electric Co Ltd:The | Burner for synthesizing glass particulate and production of optical fiber preform using the same |
JPH0930817A (en) * | 1995-07-20 | 1997-02-04 | Fujikura Ltd | Burner for glass formation |
JPH09132415A (en) * | 1995-11-09 | 1997-05-20 | Sumitomo Electric Ind Ltd | Torch for synthesizing glass particulate |
JPH1179774A (en) * | 1997-09-05 | 1999-03-23 | Sumitomo Electric Ind Ltd | Production of optical fiber preform |
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