KR20030007372A - The manufacturing method of the wood mat with inlay pattern, and that wood mat - Google Patents

Abstract

PURPOSE: Provided is a production process of a woody mat with inlaying pattern formed which adheres woody sheet to upper and lower side to prevent twisting for long-term use so that it shows excellence in durability and water-proofing. CONSTITUTION: The production process of the woody mat with the inlaying patterns formed comprises the steps of: (i) adhering the woody sheet to the lower side of an HDF sheet or a woody board and forming the inlaying patterns part at the upper side; (ii) coating the upper side by the natural paint; (iii) cutting in the form of long piece with having the same width entirely; (iv) processing each corner part in a chamfer form to form a 'V'-character groove at each long piece; (v) coating the upper side by the natural paint again; (vi) after realigning the long piece, adhering a tape to the upper side to assemble the entire parts and unite them as one; (vii) selecting one or more among bottom culture or functional culture to heat and compress the upper side for eliminating the tape; and (viii) forming a sewing groove at corner to sew a finishing packing paper.

Description

The manufacturing method of the wood mat with inlay patterns and the wood mat {and manufacturing method of the wood mat with inlay pattern, and that wood mat}

The present invention relates to a manufacturing method and a mat of mats, and in more detail, after cutting a wide HDF plate or wood plate in which the inlay pattern is formed in the form of a long piece, each groove surface is processed and then coated with a natural paint , After re-arrangement, adhered to the bottom medium and sewn the finishing paper to finish the mat with the inlay pattern is easy to manufacture, the appearance is beautiful, the durability of the inlay pattern is formed in the manufacturing method of wood mat and wood mat It is about.

In general, the majority of mats are mostly made from processed bamboo or bamboo. These types of mats should make you feel like you are sitting on a cool floor in a hot summer season, but when you use it in the living room of a house, the feel of the mat on the user's body is not smooth. Could not give profit.

Other types of mats are made by cutting pieces of wood such as plywood into a certain size, and bonding these pieces of wood to floorboards, such as woven paper, by bonding them with an adhesive. The connection part in the longitudinal direction of the field was not strong with each other, the contact point of the pieces of wood fell when used for a long time.

Accordingly, the present invention was invented in view of the above situation, and the wood sheet paper is bonded to the upper and lower surfaces of the wide HDF board or the wooden board, but the upper surface is formed with an inlay pattern, the first natural paint is applied, and then a long piece. After cutting into the shape, corners and 'V' grooves are processed, and after applying the secondary natural paint, it is easy to manufacture the mat by sewing the array adhesive and finishing paper on the bottom medium or the functional medium, The wood sheet is bonded to the lower surface so that deformation such as distortion does not occur even when used for a long time.

In addition, the overall natural coating evenly applied to the human body is harmless to the natural texture of the tree, and does not form a film on the wood to help the breathing of the wood to control the humidity of the room for another purpose.

1 is a process flow chart of the present invention

Figure 2 is a solid state sheet bonding state diagram according to the present invention inlay forming process

Figure 3a is a cross-sectional view of the present invention projecting inlay adhesive method

Figure 3b is a cross-sectional view of the present invention buried inlay adhesive method

Figure 3c is a cross-sectional view of the present invention sheet bonding method

4 is a plan view according to the present invention cutting and 'V' groove processing process

5A is a partial plan view of the present invention

5b is a cross-sectional view of the present invention

6 is an assembled perspective view of the present invention

7 is a plan view of the present invention

[Explanation of symbols on the main parts of the drawings]

10: HDF board or wood board 11: wood sheet

20: inlaid pattern 21: inlaid sheet

22: mother of pearl 23: acrylic

30: natural paint 40: long

41: 'V' groove 50: floor badge

51: functional badge 60: finishing forge

61: sewing thread 62: sewing home

S1: Inlay Forming Process S2: Primary Natural Paint Coating Process

S3: Cutting process S4: Chamfering and 'V' grooving process

S5: 2nd natural paint application process S6: Rearrangement and taping process

S7: Bonding Process S8: Finishing Forge Sewing Process

The present invention relates to a method of manufacturing a wooden mat with inlaid patterns and a wooden mat, after cutting a wide HDF plate or a wooden board in which the inlaid pattern is formed into a long piece form, processing a groove on each long piece surface and then applying a natural paint And, by rearranging and bonding to the bottom medium and sewing the finish for finishing, the fabrication of the mat formed with the inlay pattern is easy, the appearance is beautiful, and the durability is increased.

According to the present invention, the wood sheet 11 is attached to the top and bottom surfaces of the HDF board or the wood board 10, and the inlay pattern 20 is formed on the top surface thereof, and then the natural paint 30 is first applied. Next, after cutting in the form of a long piece (40), after processing the corners and 'V' grooves (41), the second coating of the natural paint 30 on the surface, and then rearranged, the functional medium 51 and After adhering the combined long piece 40 on the bottom medium 50, a rough manufacturing process is performed to sew the finishing paper 60.

Looking at the embodiment of the present invention through the drawings as follows.

Figure 1 shows the overall process diagram of the present invention, which is composed of eight steps as a whole, looking at the configuration, first, the first step is inlaid forming process (S1), veneer on a wide HDF board or wood board 10 As shown in Fig. 2, the solid wood sheet 11 of the form is uniformly adhered to the upper and lower surfaces, and the protruding inlay bonding method of applying the inlay pattern 20 to the upper surface; A buried inlay bonding method of bonding the wood sheet 11 to the upper and lower surfaces of the wide HDF board or the wood board 10, forming a groove according to the shape of the inlay, and then bonding the inlay pattern 20; The upper surface of the wide HDF board or the wood board 10 is bonded to the inlay sheet 21, and the lower surface of the sheet bonding method for bonding the wood sheet 11 is selectively performed.

First, the protruding inlay bonding method is a form in which the inlay pattern 20 is adhered to the upper surface of the upper solid wood sheet 11 as shown in FIG. 3A, and the embedded inlay bonding method is shown in FIG. 3B. Similarly, after digging the groove portion at the inlay scheduled position, the inlay pattern 20, the mother-of-pearl 22 or the acrylic 23 is embedded in the form of inlay, and the sheet bonding method is as shown in FIG. After the sheet 11 is cut out according to the shape of the inlay pattern 20, the inlaid sheet 21 combined with the inlay pattern 20 is bonded to the upper surface of the HDF board or the wood board 10.

As described above, the wood sheet 11 is adhered to the upper and lower surfaces of the HDF board or the wood board 10 to express the wood grain pattern of the wood itself and to prevent bending of the HDF board or the wood board 10 due to moisture. There is this.

In particular, in the HDF plate 10 used in the present invention, after carefully selecting only a single solid wood, and finely pulverized only the core material is added to the melamine resin, jade powder and loess, HDF produced by compressing at high temperature and high pressure The plate 10 is used.

Then, the second process is to apply a natural paint 30 to the upper surface of the HDF plate or the wood plate 10, the inlay pattern portion 20 is formed, using the natural paint 30 previously applied by the present inventors do.

The natural solvent 31 of the natural paint (30) is made of medicinal alcohol, and serves to dissolve the natural vegetable oil (32a) and the natural fixing agent (32b), which is a component of the natural motif (32) to be described later, 15 of the total weight ratio Occupies%

In addition, the natural main material 32 of the natural paint 30 is composed of a natural vegetable oil 32a and a natural fixing agent 32b, accounting for 85% of the total weight ratio, and the natural vegetable oil 32a includes amine oil and sunflower oil. , Soybean oil, thistle oil, castor oil is made of any one or more, the natural fixing agent (32b) is made of any one or more of rosin, carnauba wax, canterilla wax.

Looking at the representative embodiment of the natural solvent 31 and the natural motif (32) configured above, after mixing the sunflower oil and soybean oil in a weight ratio of 3: 2, and poured into medicinal alcohol to complete the natural paint (30), The weight ratio of the sunflower oil and soybean oil to the medicinal alcohol is mixed in a ratio of 8.5: 1.5.

When the produced natural paint 30 is applied to the top surface of the HDF plate or wood plate 10, the surface is polished to form a beautiful appearance, and finished the primary natural paint coating process (S2) excellent in texture on the surface do.

The third step that is performed thereafter is to cut the HDF board or the wood board 10 to a predetermined width, and complete the cutting step S3 of cutting the entire piece into the form of a long piece 40 having the same width.

Then, the fourth process is to process the corner portion in the form of chamfering the corner portion of the long piece 40, then chamfering and 'V' groove processing to process the 'V' groove 41 on the upper surface of the long piece 40 It consists of a process (S4).

Looking at the process, after grinding the upper edge of both sides of the long piece 40, the 'V' groove 41 is processed on the upper surface, as shown in Figure 4, the first row long piece 40a and The 'V' grooves 41a and 41b of the second row long piece 40b are processed to be alternately arranged, and the second row long piece 40b and the third row long piece 40c are also 'V' grooves 41b and 41c. The masonry is crossed to form the masonry. That is, odd-length long pieces 40a, 40c, 40e ... have even rows of even-numbered long pieces 40b, 40d, 40f. It is processed so that a rectangular unit piece is formed on the upper surface of).

As another example of the fourth process as described above, by processing the corner portion of the cut long piece 40 in the form of a chamfer, it is possible to apply the present invention by producing in the form of a mat using it.

In another embodiment, after chamfering the corner portion of the long piece 40, instead of processing the 'V' groove 41 on the upper surface of the long piece 40, the long piece 40 is cut to a predetermined length to unit pieces By applying the embodiment to be processed, the present invention can be applied to a unit piece-shaped mosaic mat.

Subsequently, the fifth step is to apply the used natural paint 30 evenly on the entire surface once more, so that gloss and color are more beautiful on the surface, and even inside the processed 'V' groove 41, the natural paint ( 30) is impregnated to complete the secondary natural paint application process (S5) to further increase durability and beauty.

Then, in the sixth step, after rearranging the processed long piece 40 in the form of a mat, the rearrangement and taping process (S6) of bonding the tape 42 to the upper surface and integrally joining is completed. .

Thereafter, in the seventh step, any one or more of the bottom medium 50 or the functional medium 51 is selected, and the bonded long pieces 40 are heated and pressurized by an adhesive 52 on the upper surface thereof. Then, the adhesive process to remove the tape (S7) is completed.

The functional medium 51 is coated or impregnated with charcoal powder, copper powder or ocher, etc., and is advantageous for health promotion.

Finally, after forming the sewing groove 62 in the edge portion of the finished mat, the production of wood mat by completing the finishing forge sewing process (S8) of sewing the finishing forge 60 by the sewing thread 61 To complete.

The wooden mat produced through the above process is well illustrated in FIGS. 5A and 5B. Looking at this, first, the wood sheet 11 is adhered to the lower surface of the HDF plate or the wood plate 10, and then inlaid on the upper surface. The pattern portion 20 is formed in a buried type, protruding type or sheet adhesive type, and coated with a natural paint 30 on the upper surface thereof, cut in the form of a long piece 40, and then processed at the corner portion thereof. After processing the 'V' groove 41, the bonded long piece 40 to the upper surface of the bottom medium 50 or the functional medium 51, and then the natural paint 30 is applied once more to dry Next, the finishing forge 60 is sewn to complete the present invention.

In the embodiment of the present invention as described above, but described with respect to the long piece-shaped wooden mat, after the chamfering process, instead of the 'V' groove 41 processing process through the cutting process to produce a fragmentary mosaic mat mat The production method also belongs to the technical scope of the present invention.

According to the present invention having the above configuration, the wood sheet is bonded to the upper and lower surfaces of the wide HDF plate or the solid wood plate, the upper surface is formed with inlay patterns, the first natural paint is applied, and then cut into long pieces, corners And processing the 'V' groove, applying secondary natural paint, and sewing the array adhesive and finishing paper on the bottom medium or the functional medium to facilitate the manufacture of the mat. Since the adhesive does not cause deformation such as warping even when used for a long time, there is a strong effect of durability and water resistance.

In addition, the overall natural coating evenly applied to the body harmless to the natural texture of the tree can be obtained, there is another effect that can control the humidity of the room to help the breathing of the wood by not forming a coating film on the wood.

In addition, by producing a mixture of ocher and jade powder during the production of the HDF plate is used, the far infrared rays beneficial to the human body is released in a large amount has another effect of further helping to improve the health of the user.

In addition, by using a functional medium formed of charcoal powder or copper powder and ocher, far infrared rays and anions are released to the human body, and there is another effect of blocking water vein.

Claims (8)

In the manufacturing process of the wooden mat, Inlaid forming process (S1) for bonding the wood sheet 11 to the lower surface of the HDF plate or the wood plate 10, the upper surface to form the inlay pattern 20, Primary natural paint application process (S2) which apply | coats the natural paint 30 to the upper surface, Cutting process (S3) which cut | disconnects in the form of the long piece 40 in which the whole has the same width, Each corner portion of the long piece 40 is processed in a chamfered form, and the chamfering and 'V' groove processing step (S4) and processing to produce an 'V' groove 41 alternately to each long piece 40, Second natural paint application step (S5) of applying the natural paint 30 on the upper surface once more, After rearranging the long pieces 40, the rearranging and taping process of attaching the tape 42 to the upper surface to assemble the whole integrally (S6), Bonding process (S7) for selecting any one or more of the integrally assembled long piece 40, the bottom medium 50 or the functional medium 51 by heating and pressing on the upper surface to remove the tape 42, , After the sewing groove 62 is formed at the edge portion, the finishing forge sewing process for sewing the finishing forge 60 (S8) Method of manufacturing a wooden mat formed with an inlay pattern characterized in that consisting of. The method of claim 1, In the inlay forming step (S1), the wood sheet 11 is attached to the upper and lower surfaces of the HDF board or the wood board 10, and then the inlay pattern 20 is applied to the top surface of the HDF board or the wood board 10. Method of producing a wooden mat formed with an inlaid pattern characterized in that the adhesive to protrude. The method of claim 1, In the inlay forming step (S1), the wood sheet 11 is attached to the upper and lower surfaces of the HDF board or the wooden board 10, and then a part of the inlay predetermined position is cut on the upper surface of the HDF board or the wooden board 10 to inlay it. After forming the groove portion, the method of manufacturing a wooden mat formed with the inlaid pattern, characterized in that the embedding and bonding the inlaid pattern (20). The method of claim 1, In the inlay forming step (S1), the wood sheet 11 is attached to the bottom surface of the HDF plate or the wood plate 10, and the scheduled position of inlay of the wood sheet 11 is inlaid on the top surface of the HDF plate or the wood plate 10. Cut out according to the pattern, the method of manufacturing a wooden mat formed with an inlaid pattern characterized in that the inlaid sheet 21 bonded to the inlaid pattern portion 20 bonded thereto. The method according to any one of claims 1 to 3, The inlay glyph part 20 used in the buried inlay adhesion method in the inlay formation process (S1) is a wood material, characterized in that the manufacturing method of the mat mat. The method according to any one of claims 1 to 3, Method of manufacturing a wooden mat formed with an inlay pattern, characterized in that the inlay pattern portion 20 used in the buried inlay bonding method in the inlay forming process (S1) is made of mother-of-pearl (22). The method according to any one of claims 1 to 3, The inlay glyph part 20 used in the buried inlay adhesion method in the inlay forming process (S1) is made of acrylic 23, characterized in that the manufacturing method of the wooden mat formed inlay pattern. In the wooden mat, The wood sheet 11 is attached to the lower surface of the HDF board or the wood board 10, and then the wood sheet 11 having the inlay pattern 20 formed on the upper surface is attached, and the natural paint 30 is attached to the upper surface. After applying, cutting in the form of a long piece 40, the edge is processed, the 'V' groove 41 is processed on the upper surface, and then any one or more of the bottom medium 50 or functional medium 51 After selecting and adhering the combined long piece 40 to the upper surface, the natural paint 30 is applied once more and dried, and then the finishing forge 60 is formed with a wooden inlay pattern formed.