KR20030007289A - Apparatus and method manufacturing cushion bonded velcro fastener - Google Patents

Apparatus and method manufacturing cushion bonded velcro fastener Download PDF

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Publication number
KR20030007289A
KR20030007289A KR1020020075467A KR20020075467A KR20030007289A KR 20030007289 A KR20030007289 A KR 20030007289A KR 1020020075467 A KR1020020075467 A KR 1020020075467A KR 20020075467 A KR20020075467 A KR 20020075467A KR 20030007289 A KR20030007289 A KR 20030007289A
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KR
South Korea
Prior art keywords
velcro
velcro fastener
foam
cushion
fastener
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Application number
KR1020020075467A
Other languages
Korean (ko)
Inventor
윤교현
Original Assignee
주식회사제일우레탄
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Application filed by 주식회사제일우레탄 filed Critical 주식회사제일우레탄
Priority to KR1020020075467A priority Critical patent/KR20030007289A/en
Publication of KR20030007289A publication Critical patent/KR20030007289A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/58Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1214Anchoring by foaming into a preformed part, e.g. by penetrating through holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/128Internally reinforcing constructional elements, e.g. beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/022Particular heating or welding methods not otherwise provided for
    • B29C65/028Particular heating or welding methods not otherwise provided for making use of inherent heat, i.e. the heat for the joining comes from the moulding process of one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/58Upholstery or cushions, e.g. vehicle upholstery or interior padding

Abstract

PURPOSE: An apparatus and a method for fabricating a cushion attached with a velcro-fastener are provided to reduce fault rate of articles by preventing the velcro-fastener from being twisted in a mold. CONSTITUTION: A velcro-fastener(20) having a foaming layer(24) is bonded to a foaming member(100) so as to form a cushion. The foaming member(100) is injected into a mold(10). A receiving section(12) is formed in the mold(10) so as to receive the velcro-fastener(20). A rib(14) is installed around the receiving section(12) so as to prevent the velcro-fastener(20) from being twisted in the receiving section(12) by pressing downward the velcro-fastener(20). Width of a front end of the rib(14) is smaller than a width of a rear end of the rib(14). The rib(14) is slantingly installed in the receiving section(12).

Description

벨크로파스너가 부착된 쿠션 제조장치 및 방법{Apparatus and method manufacturing cushion bonded velcro fastener}Apparatus and method manufacturing cushion bonded velcro fastener with Velcro fastener

본 발명은 벨크로파스너가 부착된 쿠션 제조장치 및 방법에 관한 것으로서, 보다 상세하게는 쿠션에 벨크로파스너를 부착시키는 과정에서 금형 내에서 벨크로파스너의 비틀림 및 요동을 방지하여, 제품의 불량률을 낮출 수 있도록 된 벨크로파스너가 부착된 쿠션 제조장치 및 방법에 관한 것이다.The present invention relates to an apparatus and a method for manufacturing a cushion having a Velcro fastener, and more particularly, to prevent twist and fluctuation of the Velcro fastener in the mold during the process of attaching the Velcro fastener to the cushion, so as to lower the defective rate of the product. The present invention relates to a cushion manufacturing apparatus and method with attached Velcro fasteners.

일반적으로 차량의 시트는 발포체로 이루어진 쿠션 위에 가죽이나 직물 등의 커버를 씌워 만들어진다. 이때, 커버가 일측으로 밀리거나 유동되는 것을 방지하기 위하여, 쿠션과 커버에는 각각 리본 형상의 벨크로파스너가 부착된다. 도 1은 종래에 쿠션에 벨크로파스너를 부착시키는 과정을 도시한 단면도로서, 이와 같이, 금형(50) 내에 발포체(100)를 주입하여 쿠션을 성형하는 과정에서, 배면에 발포층(64)이 구비된 벨크로파스너(60)를 금형(50) 내에 삽입하여, 벨크로파스너(60)의 발포층(64)과 발포체(100)를 융착시켜 접합시키고 있다.In general, a vehicle seat is made by covering a leather or fabric cover on a cushion made of foam. In this case, in order to prevent the cover from being pushed or flowed to one side, a Velcro fastener having a ribbon shape is attached to the cushion and the cover, respectively. 1 is a cross-sectional view illustrating a process of attaching a Velcro fastener to a cushion in the related art. In the process of molding the cushion by injecting the foam 100 into the mold 50, the foam layer 64 is provided on the rear surface thereof. The velcro fastener 60 thus inserted is inserted into the mold 50, and the foamed layer 64 and the foam 100 of the velcro fastener 60 are fused and joined.

이를 위하여, 벨크로파스너(60)가 금형(50) 내에서 위치 고정되어야 하며, 종래에는 도 1에서와 같이, 벨크로파스너(60)의 벨크로층(62)과 발포층(64) 사이에 금속시트(66)를 적층시키며, 금형(50) 내에 벨크로파스너(60)를 수용하도록 수직으로 입설된 리브(52)에 의해 구획된 삽입홈(54)을 형성하고, 이 삽입홈(54) 저부에 자성체(56)를 내장하여, 벨크로파스너(60)를 고정시키도록 구성되었다. 즉, 자력에의해 벨크로파스너(60)를 금형(50) 내에 고정시키는 방법이 사용되고 있었다.For this purpose, the Velcro fastener 60 must be fixed in the mold 50, and in the related art, as shown in FIG. 1, a metal sheet between the Velcro layer 62 and the foam layer 64 of the Velcro fastener 60 is formed. 66 are stacked to form insertion grooves 54 defined by ribs 52 vertically placed in the mold 50 to receive the Velcro fasteners 60, and at the bottom of the insertion grooves 54, a magnetic body ( 56), it is configured to fix the Velcro fastener (60). That is, the method of fixing the velcro fastener 60 in the metal mold | die 50 by magnetic force was used.

그러나, 금형(50) 내에 자성체(56)를 삽입하는 데 따르는 비용부담이 발생되며, 벨크로파스너(60)를 삽입홈(54)에 안착시키는 과정에서 벨크로파스너(60)가 비틀린 채로 삽입홈(54)에 부착될 우려가 있다. 또한, 금형(50)에 발포체(100)를 주입하는 과정에서 금형(50)이 발열되어, 자성체(56)의 자력이 약화되며, 이로 인해 벨크로파스너(60)가 삽입홈(54) 내에서 요동되면서 벨크로층(62)까지 발포체(100)가 침투하여 불량품이 발생되는 등의 문제점이 있다.However, a cost burden of inserting the magnetic body 56 into the mold 50 is generated, and the insertion groove 54 with the Velcro fastener 60 twisted in the process of seating the Velcro fastener 60 in the insertion groove 54. ) May be attached. In addition, in the process of injecting the foam 100 into the mold 50, the mold 50 generates heat, and the magnetic force of the magnetic body 56 is weakened, thereby causing the Velcro fastener 60 to swing in the insertion groove 54. While the foam 100 penetrates up to the velcro layer 62, there are problems such as defective products.

본 발명은 상기의 문제점을 해결하기 위한 것으로서, 본 발명의 목적은 금형 내에서 벨크로파스너의 비틀림 및 요동을 방지하여, 제품의 불량률을 낮출 수 있도록 된 벨크로파스너가 부착된 쿠션 제조장치 및 방법을 제공하는 것이다.The present invention is to solve the above problems, an object of the present invention to prevent the twist and fluctuation of the Velcro fastener in the mold, to provide a cushion manufacturing apparatus and method with a Velcro fastener attached to be able to lower the defective rate of the product. It is.

도 1은 종래에 벨크로파스너가 쿠션에 부착되는 과정을 도시한 단면도1 is a cross-sectional view illustrating a process in which a Velcro fastener is conventionally attached to a cushion.

도 2는 본 발명에 따른 제조장치에서 금형 내의 안착부를 도시한 절개사시도Figure 2 is a cutaway perspective view showing the mounting portion in the mold in the manufacturing apparatus according to the present invention

도 3은 본 발명의 일실시예에 따라 벨크로파스너가 쿠션에 부착되는 과정을 도시한 단면도3 is a cross-sectional view showing a process in which the Velcro fastener is attached to the cushion in accordance with an embodiment of the present invention

도 4는 본 발명의 변형 실시예에 따라 벨크로파스너가 쿠션에 부착되는 과정을 도시한 단면도4 is a cross-sectional view illustrating a process in which the Velcro fastener is attached to the cushion according to a modified embodiment of the present invention.

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

10. 금형 12. 안착부10. Mold 12. Seating part

14. 리브 20. 벨크로파스너14. Rib 20. Velcro fasteners

22. 벨크로층 24. 발포층22. Velcro layer 24. Foam layer

26. 보강스트립 100. 발포체26. Reinforcement strip 100. Foam

본 발명에 따르면, 차량의 시트 등과 같은 쿠션을 형성하는 발포체(100)와 이 발포체(100)에 융착되는 발포층(24)을 구비한 벨크로파스너(20)를 접합하여 벨크로파스너가 부착된 쿠션을 제조하는 장치에 있어서, 상기 쿠션을 형성하는 발포체(100)가 주입되는 금형(10)과, 상기 금형(10) 내에 설치되어 벨크로파스너(20)를 수용하는 안착부(12)와, 상기 안착부(12) 둘레에 그 기단부의 폭에 비해 선단부의 폭이 협소하게 입설되며 벨크로파스너(20)를 하향 가압하여 벨크로파스너(20)가 안착부(12) 내에서 요동되는 것을 방지하는 리브(14)를 포함하여 구성되는 것을 특징으로 하는 벨크로파스너가 부착된 쿠션 제조장치가 제공된다.According to the present invention, a cushion having a Velcro fastener is attached by bonding a foam 100 forming a cushion such as a vehicle seat and a Velcro fastener 20 having a foam layer 24 fused to the foam 100. In the manufacturing apparatus, a mold 10 into which the foam 100 forming the cushion is injected, a seating portion 12 installed in the mold 10 to accommodate the Velcro fastener 20, and the seating portion. Rib 14 for narrowing the width of the tip portion of the circumference relative to the width of the proximal end thereof and pressing down the Velcro fastener 20 to prevent the Velcro fastener 20 from rocking in the seating portion 12. Provided is a cushion manufacturing apparatus with a Velcro fastener is characterized in that comprising a.

본 발명의 다른 특징에 따르면, 상기 리브(14)는 안착부(12) 내측으로 경사지게 입설되는 것을 특징으로 하는 벨크로파스너가 부착된 쿠션 제조장치가 제공된다.According to another feature of the invention, the rib 14 is provided with a Velcro fastener-attached cushion manufacturing apparatus, characterized in that inclined inwardly into the seating portion 12.

본 발명의 또 다른 특징에 따르면, 차량의 시트 등과 같은 쿠션을 형성하는 발포체(100)와 이 발포체(100)에 융착되는 발포층(24)을 구비한 벨크로파스너(20)를 접합하여 벨크로파스너가 부착된 쿠션을 제조하는 방법에 있어서, 일면에 후크체결 요소를 갖는 벨크로층(22)과 상기 발포층(24) 사이에 벨크로층(22)의 변형을 방지하는 보강스트립(26)을 접착하여 벨크로파스너(20)를 제작하는 단계와, 금형(10) 내에 설치되며 상기 벨크로파스너(20)를 하향 가압하는 리브(14)를 갖는 안착부(12)에 상기 벨크로파스너(20)의 벨크로층(22)이 하방을 향하도록 안착 고정시키는 단계와, 상기 금형(10) 내로 발포체(100)를 주입하여 상기 벨크로파스너(20)의 발포층(24)과 융착시키는 단계와, 상기 발포체(100)를 응고시키는 단계를 포함하는 것을 특징으로 하는 벨크로파스너가 부착된 쿠션 제조방법이 제공된다.According to still another feature of the present invention, a Velcro fastener 20 is formed by bonding a foam 100 forming a cushion such as a vehicle seat and a Velcro fastener 20 having a foam layer 24 fused to the foam 100. In the method of manufacturing the attached cushion, Velcro by adhering a reinforcing strip 26 to prevent the deformation of the Velcro layer 22 between the Velcro layer 22 having a hooking element on one surface and the foam layer 24. Velcro layer 22 of the Velcro fasteners 20 in the seating portion 12 having a step of manufacturing the fastener 20, and a rib 14 which is installed in the mold 10 and presses the Velcro fastener 20 downward. ) Seating and fixing so as to face downward, injecting the foam 100 into the mold 10 to fuse the foam layer 24 of the Velcro fastener 20, and solidifying the foam 100. Velcro fastener is attached, characterized in that it comprises a step of The cushion manufacturing method is provided.

이하, 본 발명의 바람직한 실시예를 첨부한 도면에 의거하여 설명하면 다음과 같다. 도 2는 본 발명에 따른 제조장치에서 금형 내의 안착부를 도시한 절개사시도이며, 도 3은 본 발명의 일실시예에 따라 벨크로파스너가 쿠션에 부착되는 과정을 도시한 단면도이고, 도 4는 본 발명의 변형 실시예에 따라 벨크로파스너가 쿠션에 부착되는 과정을 도시한 단면도이다.Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. Figure 2 is a cutaway perspective view showing the mounting portion in the mold in the manufacturing apparatus according to the invention, Figure 3 is a cross-sectional view showing a process for attaching the Velcro fastener to the cushion in accordance with an embodiment of the present invention, Figure 4 is a present invention According to a modified embodiment of the velcro fastener is a cross-sectional view showing a process of attaching to the cushion.

이를 참조하면, 상기 벨크로파스너가 부착된 쿠션 제조장치는 발포체(100)를 소정 형상으로 성형하기 위한 금형(10)을 포함하고, 이 금형(10) 내에는 발포체(100)에 일체로 융착되기 위한 벨크로파스너(20)가 안착 고정되는 안착부(12)가 구비된다. 이 안착부(12) 둘레에는 그 기단부의 폭에 비해 선단부의 폭이 협소하게 입설되는 리브(14)가 구비되며, 이 리브(14)는 벨크로파스너(20)를 하향 가압하여 안착부(12)에 고정시키는 역할을 한다.Referring to this, the Velcro fastener-attached cushion manufacturing apparatus includes a mold 10 for molding the foam 100 into a predetermined shape, and the mold 10 is integrally fused to the foam 100 in the mold 10. Velcro fastener 20 is provided with a seating portion 12 is fixed. Rib 14 is provided around the seating portion 12 in which the width of the tip portion is narrowly entered compared with the width of the base portion, and the rib 14 presses the Velcro fastener 20 downwardly to seat the seating portion 12. To lock in place.

도 2는 상기 금형 내의 안착부를 도시한 절개사시도로서, 안착부(12)는 금형(10) 내에 부착되는 하부판(16)과, 이 하부판(16) 둘레에 입설되는 리브(14)로 이루어진다. 이 리브(14)는 벨크로파스너(20)의 발포층(24) 중간 정도에 이르는 수직 높이를 가지며, 바람직하게 도 2 및 도 3에서와 같이, 안착부(12)의 폭 방향 내측으로 경사지게 입설되고, 도 4에서와 같이, 선단부에 걸림턱(18)이 내향 돌출된 형태로 수직 입설될 수 있다. 또한, 경우에 따라 기단부에 비해 선단부의 폭이 협소하게 만곡되어 입설될 수도 있다. 리브(14)의 기단부 폭은 벨크로파스너(20)를 완전히 수용할 수 있도록, 벨크로파스너(20)의 폭보다 소정 간격 넓게 형성되며, 선단부 폭은 벨크로파스너(20)의 발포층(24)보다 좁은 폭을 형성한다. 따라서, 벨크로파스너(20)가 도 3 및 도 4의 확대도에서와 같이, 안착부(12)에 끼워지면, 리브(14)의 상부에서 벨크로파스너(20)의 발포층(24)을 하향 가압하여, 벨크로파스너(20)를 안착부 내에 고정시킨다. 이렇게 고정된 벨크로파스너(20)는 금형(10)에 발포체(100)를 주입하여, 발포체(100)와 발포층(24)이 융착되는 과정에서, 금형(10)의 발열에 의한 영향을 받지 않고, 안착부(12) 내에 요동없이 고정될 수 있다.FIG. 2 is a cutaway perspective view of a seat in the mold, wherein the seat 12 comprises a lower plate 16 attached to the mold 10 and a rib 14 recessed around the lower plate 16. The rib 14 has a vertical height reaching to about the middle of the foam layer 24 of the Velcro fastener 20, and is preferably inclined inward in the width direction of the seating portion 12, as shown in Figs. As illustrated in FIG. 4, the locking jaw 18 may be vertically vertically protruded inwardly. In addition, in some cases, the width of the tip portion may be narrowly curved compared to the base portion, and may be vertically entered. The proximal end width of the rib 14 is formed wider than the width of the Velcro fastener 20 so as to completely accommodate the Velcro fastener 20, and the distal end width is narrower than the foam layer 24 of the Velcro fastener 20. To form a width. Thus, when the velcro fastener 20 is fitted to the seating portion 12, as in the enlarged view of FIGS. 3 and 4, the foam layer 24 of the velcro fastener 20 is pressed downward from the top of the rib 14. Thus, the Velcro fastener 20 is fixed in the seating portion. The fixed Velcro fastener 20 injects the foam 100 into the mold 10, so that the foam 100 and the foam layer 24 are fused, without being affected by the heat generation of the mold 10. It can be fixed without shaking in the seating portion 12.

이러한 장치를 사용하여, 벨크로파스너가 부착된 쿠션을 제조하는 방법은 다음과 같다. 우선, 상기 안착부(12) 내에서 벨크로파스너(20)가 하향 가압될 때, 벨크로파스너(20)의 굽힘을 방지하기 위하여, 벨크로층(22)과 발포층(24) 사이에 벨크로층(22)보다 높은 강도를 갖는 보강스트립(26)을 접착한다. 이 보강스트립(26)으로는 강성재질의 필름을 사용하여, 벨크로층(22)과 발포층(24) 사이에 용이하게 접착된다. 이렇게 제작된 벨크로파스너(20)를 벨크로층(22)이 하방을 향하도록 상기 금형(10) 내의 안착부(12)에 안착 고정시킨다. 다음에, 금형(10) 내로 발포체(100)를 주입하여, 벨크로파스너(20)의 발포층(24)을 발포체(100)에 융착시켜 접합한다. 그리고, 발포체(100)를 응고시켜 벨크로파스너(100)가 일체로 부착된 쿠션을 제조한다.Using such a device, a method of manufacturing a cushion with Velcro fasteners is as follows. First, when the Velcro fastener 20 is pressed downward in the seating part 12, in order to prevent bending of the Velcro fastener 20, the Velcro layer 22 is formed between the Velcro layer 22 and the foam layer 24. A reinforcing strip 26 having a higher strength than) is bonded. As the reinforcing strip 26, a rigid film is used to easily adhere between the velcro layer 22 and the foam layer 24. The Velcro fastener 20 thus manufactured is seated and fixed to the seating portion 12 in the mold 10 so that the Velcro layer 22 faces downward. Next, the foam 100 is injected into the mold 10, and the foam layer 24 of the velcro fastener 20 is fused and bonded to the foam 100. Then, the foam 100 is solidified to produce a cushion to which the Velcro fastener 100 is integrally attached.

전술한 바와 같은 본 발명의 벨크로파스너가 부착된 쿠션 제조장치 및 방법은 금형(10) 내에 벨크로파스너(20)를 수용하는 안착부(12)를 형성하고, 이 안착부(12) 둘레에 선단부의 폭이 벨크로파스너(20)를 하향 가압하도록 입설된 리브(14)를 구비하여, 벨크로파스너(20)의 발포층(24)과 발포체(100)가 융착되는 과정에서, 벨크로파스너(20)의 비틀림 및 요동을 방지할 수 있다. 따라서, 벨크로파스너가 부착된 쿠션을 제조하는 과정에서 벨크로파스너(20)의 요동으로 인한 불량품 발생률을 줄일 수 있는 장점이 있다. 또한, 종래 자력에 의해 벨크로파스너(20)를 고정시키는 방법에 비해, 벨크로파스너(20)를 제작하는 비용과, 금형(10)의 설계 비용을 대폭 다운시킬 수 있는 장점이 있다.Cushion fastener manufacturing apparatus and method of the present invention as described above forms a seating portion 12 for receiving the Velcro fastener 20 in the mold 10, the tip portion around the seating portion (12) The width of the velcro fastener 20 is provided with a rib 14 recessed to pressurize the velcro fastener 20 so that the torsion of the velcro fastener 20 in the process of fusion of the foam layer 24 and the foam 100 of the velcro fastener 20. And fluctuations can be prevented. Therefore, in the process of manufacturing the cushion with the Velcro fasteners, there is an advantage of reducing the defective rate caused by the fluctuation of the Velcro fasteners 20. In addition, there is an advantage that can significantly reduce the cost of manufacturing the Velcro fastener 20 and the design cost of the mold 10, compared to the conventional method of fixing the Velcro fastener 20 by magnetic force.

이상에서와 같이 본 발명에 의하면, 금형 내에 벨크로파스너를 수용하는 안착부 둘레에 벨크로파스너를 하향 가압하여 고정시키는 리브를 입설하여, 벨크로파스너의 비틀림 및 요동을 방지하며, 벨크로파스너의 제작비용과 금형의 설계비용을 대폭 다운시킬 수 있도록 된 벨크로파스너가 부착된 쿠션 제조장치 및 방법을 제공할 수 있다.As described above, according to the present invention, by inserting a rib for pressing down and fixing the Velcro fasteners around the seating portion accommodating the Velcro fasteners in the mold, to prevent the twist and fluctuation of the Velcro fasteners, the production cost and the mold of the Velcro fasteners It is possible to provide an apparatus and a method for manufacturing a cushion with a Velcro fastener that can significantly reduce the design cost of the apparatus.

Claims (3)

차량의 시트 등과 같은 쿠션을 형성하는 발포체(100)와 이 발포체(100)에 융착되는 발포층(24)을 구비한 벨크로파스너(20)를 접합하여 벨크로파스너가 부착된 쿠션을 제조하는 장치에 있어서, 상기 쿠션을 형성하는 발포체(100)가 주입되는 금형(10)과, 상기 금형(10) 내에 설치되어 벨크로파스너(20)를 수용하는 안착부(12)와, 상기 안착부(12) 둘레에 그 기단부의 폭에 비해 선단부의 폭이 협소하게 입설되며 벨크로파스너(20)를 하향 가압하여 벨크로파스너(20)가 안착부(12) 내에서 요동되는 것을 방지하는 리브(14)를 포함하여 구성되는 것을 특징으로 하는 벨크로파스너가 부착된 쿠션 제조장치.In a device for manufacturing a cushion with Velcro fasteners by bonding a foam 100 forming a cushion such as a vehicle seat and a Velcro fastener 20 having a foam layer 24 fused to the foam 100. And a mold 10 into which the foam 100 forming the cushion is injected, a seating portion 12 installed in the mold 10 to accommodate the Velcro fastener 20, and around the seating portion 12. The width of the tip portion is narrowly entered in relation to the width of the base portion, and includes a rib 14 which presses down the Velcro fastener 20 to prevent the Velcro fastener 20 from rocking in the seating portion 12. Velcro fastener attached cushion manufacturing apparatus, characterized in that. 제 1항에 있어서, 상기 리브(14)는 안착부(12) 내측으로 경사지게 입설되는 것을 특징으로 하는 벨크로파스너가 부착된 쿠션 제조장치.The apparatus of claim 1, wherein the ribs 14 are inclined into the seating part 12 inwardly. 차량의 시트 등과 같은 쿠션을 형성하는 발포체(100)와 이 발포체(100)에 융착되는 발포층(24)을 구비한 벨크로파스너(20)를 접합하여 벨크로파스너가 부착된 쿠션을 제조하는 방법에 있어서, 일면에 후크체결 요소를 갖는 벨크로층(22)과 상기 발포층(24) 사이에 벨크로층(22)의 변형을 방지하는 보강스트립(26)을 접착하여벨크로파스너(20)를 제작하는 단계와, 금형(10) 내에 설치되며 상기 벨크로파스너(20)를 하향 가압하는 리브(14)를 갖는 안착부(12)에 상기 벨크로파스너(20)의 벨크로층(22)이 하방을 향하도록 안착 고정시키는 단계와, 상기 금형(10) 내로 발포체(100)를 주입하여 상기 벨크로파스너(20)의 발포층(24)과 융착시키는 단계와, 상기 발포체(100)를 응고시키는 단계를 포함하는 것을 특징으로 하는 벨크로파스너가 부착된 쿠션 제조방법.In a method of manufacturing a cushion with Velcro fasteners by bonding a foam 100 forming a cushion such as a vehicle seat and a Velcro fastener 20 having a foam layer 24 fused to the foam 100. Manufacturing a velcro fastener 20 by adhering a reinforcing strip 26 which prevents deformation of the velcro layer 22 between the velcro layer 22 having a hooking element on one surface and the foam layer 24; , The Velcro layer 22 of the Velcro fastener 20 is seated and fixed to the seating portion 12 having a rib 14 installed in the mold 10 and downwardly pressurizing the Velcro fastener 20. And injecting the foam 100 into the mold 10 to fuse the foam layer 24 of the Velcro fastener 20, and to solidify the foam 100. Velcro fastener attached cushion manufacturing method.
KR1020020075467A 2002-11-29 2002-11-29 Apparatus and method manufacturing cushion bonded velcro fastener KR20030007289A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101303792B1 (en) * 2011-06-29 2013-09-04 한희주 Velcro-Fastener One Piece United Vehicle Seat Foaming Resin Mold for Foaming Resin Permeation Prevent
KR101327387B1 (en) * 2011-09-20 2013-11-11 (주)일광인더스트리 A seat pad equipped with the hook of velcro tape and the manufacturing method thereof
KR101656303B1 (en) * 2015-04-29 2016-09-09 황용준 car seat cover fixing bracket

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JPH0516173A (en) * 1991-07-16 1993-01-26 Kuraray Co Ltd Manufacture of molded product
JPH0691662A (en) * 1992-09-10 1994-04-05 Toyota Motor Corp Surface fastener integral foamed molded form and its manufacture
JPH09316A (en) * 1995-06-21 1997-01-07 Dynic Corp Male hook-and-loop fastener and making thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0516173A (en) * 1991-07-16 1993-01-26 Kuraray Co Ltd Manufacture of molded product
JPH0691662A (en) * 1992-09-10 1994-04-05 Toyota Motor Corp Surface fastener integral foamed molded form and its manufacture
JPH09316A (en) * 1995-06-21 1997-01-07 Dynic Corp Male hook-and-loop fastener and making thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101303792B1 (en) * 2011-06-29 2013-09-04 한희주 Velcro-Fastener One Piece United Vehicle Seat Foaming Resin Mold for Foaming Resin Permeation Prevent
KR101327387B1 (en) * 2011-09-20 2013-11-11 (주)일광인더스트리 A seat pad equipped with the hook of velcro tape and the manufacturing method thereof
KR101656303B1 (en) * 2015-04-29 2016-09-09 황용준 car seat cover fixing bracket

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