KR200280238Y1 - Industrial Brown Gas Boiler with Burner - Google Patents

Abstract

The present invention is to use a brown gas instead of fossil fuel as a fuel of a boiler, and relates to an industrial boiler equipped with a brown gas burner capable of stably maintaining a flame while preventing backfire.

The boiler body of the present invention forms a shape of an inner shell, an outer shell, an upper shell, and a steam discharge pipe installed on a base, and a combustion chamber is formed between the inner shell and the outer shell, and a coil-shaped first water pipe and a second inside the combustion chamber. A water pipe is installed and a heating part is installed between the first water pipe and the second water pipe. The heating part is provided with a support block centered on a plurality of burner mounting holes positioned on the upper part of the water pipe, and alternates the heating element A and the heating element B thereon. It is made up of stacked.

When the heating unit is heated with a brown gas flame, it starts to flare up from the lower end and heats the boiler water or the heating medium circulating in the first water pipe and the second water pipe by the high-temperature radiant heat emitted by the entire heating part. By using Brown gas as fuel, the purpose of the boiler is achieved.

Therefore, it solved the problem of environmental pollution at the source and achieved enormous economic effects throughout the industry.

Description

Industrial Brown Gas Boiler with Burner

The present invention relates to a brown gas boiler using brown gas, which is a non-polluting fuel and not a fossil fuel such as oil, propane gas, or natural gas, and is a large-capacity gas boiler for industrial use.

Due to the increasing environmental pollution, seven cities regulate the use of bunker-C oil and recommend gas fuel with less pollution than oil, but gas fuel is reluctant because of its high price.

In particular, since boilers used in industrial sites are large, fuel costs are inevitably incurred, and the cost is rising, which makes them less competitive.

Therefore, the importance of alternative energy has been emphasized, and it has been invested enormously in developing alternative energy such as solar, wind, geothermal, etc., but there is no progress yet, and it is only supplementary heating means. It is no exaggeration to say that no alternative energy is available.

Therefore, the present invention aims to solve this problem by using brown gas, and to propose an industrial gas boiler by a combustion method of fossil fuel and another new combustion method.

In addition, the present invention is a commercial application of the "Brown gas mass generation device including a row type electrolyzer (Patent No. 0255504)" registered and filed by the applicant of the present invention by supplying the brown gas plant to 12,000 l / h required for industrial boilers It is finally possible to provide a brown gas supply facility of 160,000 l / h.

As is well known, brown gas refers to a mixed gas in which hydrogen and oxygen produced by water electrolysis are mixed in a chemical equivalent ratio of 2: 1.

Brown gas does not burst and forms a pinpoint flame as it is long and forms a pinpoint flame, so there is almost no incidence, so it seems to be low in energy. Iron can be welded as it is, while tungsten vaporizes with about 6,000 ° C of heat.

Brown gas is not only a completely non-polluting fuel without carbon at all, but also contains suitable oxygen itself, and thus has a characteristic of completely burning without a separate oxygen supply.

Therefore, the present invention is designed to construct a combustion chamber of a new type, focusing on the fact that Brown gas does not need to input combustion air unlike conventional fossil fuels. Another object in this regard is to provide a brown gas burner suitable for brown gas characteristics.

Conventional combustion methods such as water tube boilers, furnace boilers, and thermal medium boilers inject fuel into the combustion chamber with a gas burner or oil burner and add combustion air with a blower to increase the flame temperature and increase the temperature of the combustion chamber on the outer wall of the combustion chamber. It is common to form a water pipe to heat the boiler water or heat medium circulating in the water pipe to achieve the purpose of the boiler.

At this time, the blower is forced to blow out the chimney as much as the air blown into the combustion chamber.

Since these conventional combustion chambers are designed to burn fossil fuels, they must be burned with brown gas to not function as a boiler. This is especially true for large industrial boilers because of the large heat loss.

In other words, the conventional boiler blows the flame from the burner into the center of the combustion chamber, and the heated air flows through the coil-shaped first and second water pipe walls to raise the temperature of the boiler water and exhaust gas 10M. It is discharged to the atmosphere through the above stack.

Unlike conventional boilers, however, Brown gas boilers form a combustion chamber between the first water pipe coil and the second water pipe coil, fill the inside of the combustion chamber with a heating element, and approach the water pipe. It is a method of raising the temperature of a water pipe by the radiant heat which heats and generates heat. At this time, the burner is not composed of one large burner but features a plurality of medium burners.

As described above, Brown gas has the characteristics of Brown gas only, so that the heating element is heated without using heat in a flame state and the heat is generated in this manner. Patent No. 0253429) "and 2)" Energy Generation Device by Brown Gas Circulation Combustion (Patent Application No. 99-037519) "are described in detail. Same as

Summary 1);

The present invention is a brown gas boiler underwater combustion device that applies the characteristics of brown gas that burns itself even when there is no supply of air (oxygen) during combustion. In particular, brown gas produced by dissociation of water not only burns itself by mixing hydrogen and oxygen, but also has a unique characteristic that the flame of brown gas reacts with hydrogen and oxygen in the atomic and molecular states. This results in heating by the thermonuclear reaction.

The present invention relates to a brown gas boiler underwater combustion device that maximizes energy efficiency and energy efficiency by applying the thermonuclear reaction characteristics of brown gas and then absorbing the heat in water.

2) summary;

The invention devises a heating element with high-temperature ceramics inside the energy generating device, and forms an almost closed space by constructing an outer part with infrared radiators such as elvan, and burns brown gas in a combustion chamber to heat the heating part to 1,000 ° C. or more, and generates heat. It is an energy generating device by circulating combustion of brown gas that heats the outer wall by indirect heat radiated from the outside and emits infrared rays from the radiator to the inside and outside of the radiator. Brown gas supplied into the combustion chamber is burned. After the water vaporizes, it becomes a high temperature water molecule, and the water molecule absorbs the infrared rays emitted from the heating part and the infrared radiator, and the combustion cycle repeats the ionization and recombination of H and O as the temperature rises to ultra high temperature by the self-heating phenomenon. To generate enormous amounts of new heat by successive recombustion of water vapor. It is the energy-generating device.

Therefore, the present invention has been devised in view of the above various circumstances, and an object of the present invention is to use brown gas as a fuel for a large-capacity hot water boiler, steam boiler, hot oil heater, etc., which are used for industrial purposes. will be.

Conventional boilers are generally composed of a combustion chamber in the center of the boiler body, but the present invention is to use Brown gas as fuel, so unlike the combustion method of fossil fuel, a combustion chamber is constructed between the first and second water pipes. The inside of the combustion chamber is filled with a heating element molded from a high temperature ceramic mainly composed of Al ₂ O ₃ or SiO, and then heats the heating element with brown gas so that a water pipe close to the heating element is directly heated by radiant heat generated from the heating element.

The purpose of the present invention is to use the fuel of the industrial medium and large boilers as brown gas, so a burner for brown gas combustion is required.

Brown gas burner should be composed of structure that can prevent backfire or flashback in consideration of the very fast combustion rate of mixed gas of hydrogen and oxygen.

Flashback or flashback occurs when the gas blowing rate is lower than the flame speed or when the nozzle tip is overheated, so the brown gas burner is configured in the form of nozzles to increase the blowing speed and is supplied by the compressor. Configure the aero burner to prevent overheating.

The heating element is used by specially forming the A-type and B-type A-type is a radial block-type heating element having a plurality of long holes, type B is the same in size but in the 90 ° direction with the radial hole As a heating element having a plurality of long holes, when the heating element A and the heating element B are stacked alternately, a heating unit is formed.

When the lower end of the heating unit is heated with the brown gas flame ignited in the brown gas burner, the temperature rises while heating up gradually, and gradually heats up to the upper portion of the heating unit, and the entire heating unit emits high-temperature radiant heat.

This is a brown gas heating method that can produce high heat, and the heat transfer area of the boiler water pipes can be smaller than that of fossil fuel boilers.

Figure 1 is a longitudinal cross-sectional view illustrating the overall configuration of the subject innovation

Figure 2 is a cross-sectional view of the boiler body which is one component of the present invention

Figure 3 is a cross-sectional view showing the position of the burner and the heating element as one component of the present invention

Figure 4 illustrates a heating element that is one component of the heating unit of the present invention,

(a) is a perspective view of the support block of the heating unit

(b) is a perspective view of a heating element type A

(c) is a perspective view of a heating element B type

Figure 5 is a longitudinal sectional view showing the overall configuration of the burner which is one component of the present invention

6 is an exploded perspective view of a burner cap and a nozzle tip which are one component of a burner of the present invention;

<Description of the symbols for the main parts of the drawings>

(10)... Boiler body (11). Expectations (12)… Inner shell

(13)... Outer shell 14... Upper shell 15... Water vapor discharge pipe

(16)... Thermal insulation material (21). Inlet header 22... 1st water pipe

(23)... Second water pipe (24); Outlet header 30... Fever

(31)... Support block 32... Heating element A (33)... Heating element type B

(40)... Ceramic block 45... Fire passage (50) Brown Gas Supply Line

(51)... Nipples 53... Brown gas flame (55) Air supply line

(56)... Air inlet 57... Air chamber 58... Cooling Air Outlet

(60)... Brown's Gas Burner (61) Burner body 62... Burner housing

(63)... Connector 66... Burner cap 67... Nozzle

(68)... Nozzle tip 70... Combustion chamber 80... Burner mounting work

(100)... Control panel

Hereinafter, an industrial brown gas boiler for using brown gas as a fuel according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

The overall configuration of the present invention is shown in Figure 1, 2, 3 Brown gas supply line 50 is supplied from the brown gas plant Brown gas supply line and the cooling air supply line 55 and Brown gas supplied from the compressor It consists of a brown gas burner (60) which burns and the boiler body (10) is an inner shell (12), an outer shell (13) and an upper shell (upper shell) on a cylindrical base (11). 14) and the water vapor discharge pipe (15) to form a shape, and the outside is kept warm with a high-temperature insulating material (16), such as cerakwool.

A combustion chamber 70 is formed between the inner shell 12 and the outer shell 13, and a coil-shaped first water pipe 22 and a second water pipe 23 are installed inside the combustion chamber 70. One side is connected to an inlet header 21 and an outlet header 24 so that the boiler water or the heating medium is fed into the coil-shaped water pipe by a circulation pump 20 (not shown). It will cycle.

The heating part 30 is installed between the first water pipe 22 and the second water pipe 23, and a plurality of support blocks 31 are installed around the burner mounting hole 80, and a heating element A is formed thereon. The 32 and the heat generating element B type 33 are alternately stacked to form the heat generating part 30.

In addition, between the heating portion is stacked to form a ceramic block 40 radiating far infrared rays.

As shown in FIG. 3, a plurality of burner mounting holes 80 are arranged at equal intervals on the upper end of the base 11, and a plurality of Brown gas burners 60 are formed around the burner mounting holes 80. Is fitted.

As shown in FIG. 4, the heating elements A and B have the same shape as the support block, but have a plurality of long holes 35 in the radial direction, and the heating elements B 33 have the radial direction of the heating element A. It has a long hole 36 formed in a long direction in the 90 ° direction and overlaps the heating element A type and the heating element B type and shows the lattice shapes 32 and 33 as shown in FIG. 2 and generates the heating element A type and the heating element B type. The long holes formed in the cross to make a fire passage 45 penetrating from the bottom to the top.

In addition, the support block 31 forms a groove 37 of a predetermined depth in the longitudinal direction and the 90 ° direction of the long hole 34 formed therein, and the heating element A type 32 and the heating element B type 33 are respectively The grooves 38 and 39 of a predetermined depth are formed in the longitudinal direction of the long holes 35 and 36 formed therein so that the firearm can also pass out of the heat generating portion 30 from the fire passage 45.

The heating element type A and the heating element type B formed in the shape as described above are alternately stacked to form the heating unit 30 and the lower portion of the heating unit 30 with the brown gas flame 53 ignited by the brown gas burner 60. When it heats up, it heats up and spreads to the top, and the whole heating part rises to high temperature.

In particular, the steam generated after the combustion of the brown gas passes through the fire passage 45 formed inside the heat generating unit 30, becomes a high temperature water molecule, and absorbs infrared rays having a predetermined wavelength emitted from the heat generating unit 30. Water molecules oscillate at very high temperatures, dissociate into H and O and recombine to produce enormous heat.

The high temperature steam generated after the combustion of the brown gas is collected in the upper part of the combustion chamber in the ascending air stream and finally discharged out through the steam discharge pipe 15.

Next, a brown gas burner 60 essential for using brown gas as a fuel will be described in detail with reference to FIGS. 5 and 6.

The burner body 61 forms a drill groove on the vertical center line to be connected to the brown gas supply line 50 and the nipple 51, and a connector having a throat 64 formed on the top of the body 61. (63) to be assembled with the body (61) by screwing, and the burner cap (66) on the connector (63) by assembling the gas branch chamber (65) between the connector (63) and the burner cap (66). ) Is formed.

On the top of the burner cap 66, several nozzles 67 are installed in a horizontal direction and welded by brazing. At each end of the nozzle 67, a nozzle tip 68 is assembled to allow Brown gas to be ejected. When Brown gas is ejected, it is ignited automatically by an automatic ignition device (not shown).

One side of the burner body 61 has an air inlet 56 connected to the air supply line 55 supplied from the compressor and is supplied to the air chamber 57 through an "L" shaped drill hole.

The burner housing 62 is formed on the outer side of the burner body 61 to be assembled by the spiral part, and a gap is formed between the burner gap 66 and the housing 62 to form a cooling air outlet 58. At this time, the cooling air supplied to the air chamber 57 is discharged through the air outlet 58 to prevent the burner from overheating.

In addition, one side of the housing 62 is provided with a burner fixing bolt hole 69 by protruding the bracket so that the burner can be easily mounted.

Brown gas burner according to the present invention is to prevent the backfire or flashback phenomenon by passing the speed and passing the throat 64 and the nozzle 67 to prevent overheating of the cooling air to maintain the brown gas flame stable .

In particular, by installing a plurality of the nozzle 67 to prevent backfire, it is characterized in that the noise generated during combustion is reduced. Also, in case of clogging, it is easy to disassemble and clean.

As described above, the present invention creates a stable brown gas flame 53 by the brown gas combustion burner 6 and configures the heat generating unit 30 in the combustion chamber to generate the first water pipe by the high temperature radiant heat generated by the brown gas heating method. (22), the second water pipe 23 is configured to heat, and the control panel 100 is configured to integrally control the boiler water circulation system, the brown gas supply system, and the burner control system.

As described above, the present invention relates to an industrial boiler using brown gas as a fuel, and is equipped with a brown gas burner capable of reducing noise and preventing backfire, thereby generating enormous heat by heating the heat generating part with a brown gas flame. In addition to heating the boiler water or the heating medium flowing in the first water pipe and the second water pipe in the form of a coil close to, the purpose of the industrial boiler was not only achieved. When installed indoors, the effect of humidification and heating can be obtained.

As such, the present invention not only causes environmental pollution by using brown gas as a fuel, but also the present invention does not use electric heat, but brown gas, that is, a method of generating heat by burning water, thereby enormous economic effects due to commercialization of water fuel. It is a very useful design to get.

Claims (7)

In a boiler for heating a boiler water or a heating medium circulating in a water pipe by forming a water pipe inside a combustion chamber, an inner shell 12, an outer shell 13, an upper shell 14, a steam discharge pipe ( 15) to form the boiler body 10 and the inner shell 12 is formed between the outer shell 13, the first water pipe 22 and the second water pipe 23 of the coil type is formed in the combustion chamber 70 Installed and one side of the water pipe inlet header 21 and the outlet header 24 is connected to the industrial brown gas boiler for using brown gas as a fuel, characterized in that configured to circulate the boiler water or heat medium. The method of claim 1, wherein a plurality of heat generating portion 30 is installed on the burner mounting hole 80 between the first water pipe 22 and the second water pipe 23 and the ceramic block 40 between the heat generating portion (30). Brown industrial boiler gas for use as fuel, characterized in that the wall of the) installed. The heat generating part 30 of claim 2 is formed by alternately stacking the heating element A type 32 and the heating element B type 33 on the support block 31 and radially inside the heating element A type 32. Direction has a plurality of long holes 35 and the heating element B type 33 has a long hole 36 formed long in the radial direction of the A-type and 90 ° direction that the heating unit 30 is a heating element A and Industrial Brown gas boiler using brown gas as a fuel, characterized in that configured to form a fire passage 45 penetrating from the bottom to the top while the long holes (35, 36) formed in the B type. The method of claim 3, wherein the support block 31 is formed a groove 37 of a predetermined depth in the longitudinal direction and the 90 ° direction of the long hole 34 formed therein, the heating element A 32 and the heating element B type ( 33 is configured to form a groove 38, 39 of a predetermined depth in the longitudinal direction of each of the long holes (35, 36) formed in each inside so that the fire can also pass through the heat generating section 30 from the fire passage 45 Industrial Brown gas boiler for using Brown gas as fuel, characterized in that. According to claim 1, a plurality of burner mounting holes (80) are arranged at the upper end of the base (11) at circumferential equidistant intervals and a plurality of Brown gas burners (60) around the burner mounting holes (80). Industrial Brown gas boiler for using Brown gas as fuel, characterized in that the mounting. According to claim 5, Brown gas burner 60 is connected to the brown gas supply line 50 and the nipple 51 on the center line of the body 61, the upper end of the body 61 with a slot 64 Assembled by the connector 63 and the screw portion formed, and the burner cap 66 is assembled to the connector 63 to form a gas branch chamber 65, and a predetermined nozzle 67 left and right on the burner cap 66 top. It is installed in the same type and configured by assembling the tip 68 to the nozzle 67, not only to reduce the noise generated during brown gas combustion, but also to prevent the backfire, brown gas for leafy brown, characterized in that it can be stably supplied. Gas burner. According to claim 6, Burner housing 62 on the outside of the air inlet 56 and the burner body 61 connected to the air supply line 55 supplied from the compressor on one side of the burner body (61). By forming a gap between the burner cap 66 and the burner housing 62, the cooling air supplied from the air inlet 56 is dispersed in the air chamber 57 and surrounds the burner cap 66 and discharges ( 58) Industrial brown gas burner, characterized in that to prevent overheating of the burner to be discharged to prevent backfire and maintain the brown gas flame stably.