KR200270589Y1 - method for fabricating of adiabatic board - Google Patents

Abstract

The present invention relates to a device for manufacturing a building insulation board, to bond a plurality of polystyrene board (polystyrene board) to produce a building insulation board of a certain thickness, and the building insulation board in the manufactured state is the center portion thereof. By having the air layer bent in a wave shape, the material cost is reduced and the insulation effect is excellent.

To this end, the present invention is formed by forming a corrugated polyester sheet in a corrugated wave shape, and then bonding the other polyester sheets in a flat state with the corrugated polyester sheet interposed therebetween to form three layers as a whole and forming a middle layer. The present invention provides an apparatus for manufacturing a building insulation board having a structure to be in the form having an air layer.

Description

Method for fabricating of adiabatic board

The present invention relates to a device for manufacturing a building insulation board, and more specifically, to produce a building insulation board of a certain thickness by adhering a plurality of polystyrene board (polystyrene board), the center portion of the building insulation board in a wave shape As it is bent, the material cost is reduced, but the insulation board with outstanding insulation effect is to be manufactured.

In general, the building insulation board is used to build the interior of the wall or ceiling and floor surface when building a variety of buildings, such as apartments or business buildings to obtain a thermal insulation effect, in the case of the construction of the thermal insulation construction is perfect Since the operation of the cooling system in the summer and the operation of the heating device in the winter can be greatly reduced because it is not easily taken away from the outside, it can bring about a reduction in the cooling and heating costs according to the management of the building.

The above-described building insulation boards are used in various ways, it is common to use a synthetic resin-based polyester plate of low cost and excellent insulation, and also excellent workability, the polyester plate is about 5 ~ 7㎜ thick It is wound and rolled up as a commercially available.

The building insulation board made of the polyester plate is used by bonding several sheets according to the required thickness, in order to manufacture the building insulation board made of the polyester plate, one manufacturing apparatus should be provided, but until now a special manufacturing apparatus Since it is not equipped to produce a building insulation board as follows.

Cutting a plurality of polyester sheets wound in a roll state to the required size and then laminated and bonded in multiple layers so as to have an appropriate thickness, a building insulation board having a structure as shown in Figs. 1 to 2 is manufactured, which will be described in more detail. Is as follows.

Applying an adhesive to either side of each polyester plate cut to the required size, and then pressing at least two polyester plates in close proximity to each other with the adhesive application surface facing each other, the respective polyester plate is bonded to each other by adhesion Since it is fixed, one building insulation board having a suitable thickness is completed.

However, the conventional insulation board manufactured through such a process maintains the proper thickness by simply bonding and fixing several sheets of polyester sheets in a stacked state, so the material cost increases based on the required thickness in the finished state. Of course, there is a problem that does not have an air layer inside, there is a problem that the insulation effect is lower than the thickness.

The present invention has been made in order to solve the above-mentioned conventional problems, by bonding a plurality of sheets of polystyrene board (polystyrene board) to produce a building insulation board of a certain thickness and the building insulation board in the manufactured state is The purpose of this is to have an air layer in the state where the center part is bent in a wave shape, and to improve the insulation effect while reducing the material cost.

1 is a perspective view showing a part of the manufacturing process of the conventional insulation board

Figure 2 is a perspective view showing a building insulation board manufactured by a conventional process

Figure 3 is a longitudinal cross-sectional view showing a building insulation board manufactured by a conventional process.

Figure 4 is an overall configuration diagram showing a manufacturing apparatus of the present invention building insulation board

5 is a perspective view of main parts of FIG. 4;

Figure 6 is a partial longitudinal cross-sectional view showing a manufacturing apparatus of the present invention building insulation board.

Figure 7 is a perspective view showing a building insulation board manufactured by the present invention device

Figure 8 is a longitudinal cross-sectional view showing a building insulation board manufactured by the present invention device

Explanation of symbols for the main parts of the drawings

11. Body 12. First rotating roller

13. First heater plate 14. Forming roller

15. Motor 16. Unevenness

17. Second rotary roller 18. Second heater plate

19. 1st guide roller 20. 3rd rotating roller

21. 3rd heater plate 22. 2nd guide roller

23. First Heater Rod 24. Second Heater Rod

25. Cooling Roller 26. Cutter

27. Drive Gear 28. Follower Gear

According to the present invention for achieving the above object, the body is supported on the ground and provided with a number of components, rotatably installed on one side of the body and rolled in a rolled state of the polyester plate is made of a first release A pair of first rollers for smoothly bending the polyester plate by heating a single roller and a polyester plate fixed in a state vertically opposite to the body to be inserted into the first rotary roller from above and below. A pair of forming rollers rotatably installed in the heater plate and in a state facing the body vertically and simultaneously rotated in opposite directions under the driving force of the motor, and formed along the length of the outer diameter of each forming roller along the length While the rollers are engaged with each other, they form wrinkles in a wave shape on the polyester plate passing through the first heater plate. A plurality of uneven parts for imparting force, a second rotating roller rotatably installed in the body and wound in a rolled state to be released, and a second rotating roller fixed vertically facing the body. A pair of second heater plates which smoothly bend the polyester plate as the polyester plate is heated in the upper and lower portions of the body, and close to the exit side of the polyester plate of the second heater plate of the body. A first guide roller which is rotatably installed and guides the polyester plate passing through the second heater plate to contact the upper surface of the corrugated polyester plate formed in a corrugated wave form as it passes through the forming roller, and rotates on the body A third rotary roller, which is installed and rolled up in a rolled state, to which the polyester plate is releasably inserted, and faces the body vertically. A pair of third heater plates which smoothly bends the polyester plate as the polyester plate is heated in the upper and lower portions of the body, and the polyester plate of the third heater plate of the body is heated. A second guide roller rotatably installed near the plate exit part and guides the polyester plate passing through the third heater plate to contact the lower surface of the corrugated polyester plate corrugated in a wave shape as it passes through the forming roller. And, the first fixed to be positioned between the polyester plate passed through the rotating roller and the polyester plate passed through the second heater plate of the body to slightly melt each other by the heating of the two polyester plates facing each other The two poles are fixed so as to be positioned between the heater rod and the polyester plate passed through the rotary roller of the body and the polyester plate passed through the third heater plate. A second heater rod that melts the opposite sides of the lister plate slightly by heating, and a flat polyester plate contacting the upper and lower surfaces with the corrugated polyester plate in the center rotatably installed on the body to pressurize By gluing each other to form a board having three layers and giving a feeding force, and cutting the board to an appropriate size when the board having three layers installed on the body is fed through the cooling roller. It is provided with a manufacturing apparatus for building insulation board composed of a cutter.

When described in more detail with reference to the accompanying Figures 4 to 7 showing the present invention as an embodiment as follows.

Attached FIG. 4 is an overall configuration diagram showing a manufacturing apparatus of the present invention building insulation board, FIG. 5 is a perspective view of the main part of FIG. 4, and FIG. 6 is a perspective view of the building insulation board manufactured by the present invention device, FIG. 7. Is a longitudinal cross-sectional view showing a building insulation board manufactured by the device of the present invention, the embodiment of the present invention has a body 11 is supported on the ground to be provided with various components, one side of the body of the first rotating roller ( 12 is rotatably installed, and the polyester plate wound in a roll state is fitted to the first rotating roller 12 so as to be released, and the body 11 has a pair of first heater plates 13 to face vertically. The polyester plate is softly bent as the first heater plate 13 is heated above and below the polyester plate which is fixed and released in the state of being fitted to the first rotating roller 12, and the body 11 ) Can be A pair of forming rollers 14 are rotatably installed so as to face each other so that the forming rollers are simultaneously rotated in opposite directions under the driving force of the motor 15, and the outer diameters of the forming rollers 14 A plurality of concave-convex portions 16 are formed continuously along the length, so that the concave-convex portions 16 are engaged with each other when the forming roller 14 rotates, and the wave forms roughly on the polyester plate passing through the first heater plate 13. The wrinkles are formed to give a feeding force at the same time, the second rotating roller 17 is rotatably installed on the body 11, the second rotary roller 17 is wound on the second rotation roller 17 The second heater plate (18) is detachably fitted to the body (11) and the second heater plate (18) is fixed to face the body vertically so as to be released in the state fitted to the second rotary roller (17). 18) The pole is heated as it is heated up and down. The first platen roller 19 is rotatably installed at the proximal portion of the outlet plate of the second heater plate 18 of the body 11 to allow the lister plate to bend smoothly. The first guide roller 19 is guided so that the polyester plate that has passed through is in contact with the upper surface of the polyester plate formed in the corrugated wave form by the uneven portion 16 of the forming roller 14, the body A third rotating roller 20 is rotatably installed at 11 so that a polyester plate wound in a rolled state is inserted into the third rotating roller so as to be released, and the body 11 is provided with a pair of vertically facing each other. 3 As the heater plate 21 is fixed and the polyester plate released in the state of being fitted to the third rotating roller 20 is heated by the third heater plate 21 from above and below, the polyester plate is gently bent. The third heater plate 21 of the body 11 The second guide roller 22 is rotatably installed at the proximal portion of the polyester plate outlet side of the sheet), and the polyester plate passing through the third heater plate 21 is formed by the uneven portion 16 of the forming roller 14. The second guide roller 22 is guided so as to contact the lower surface of the corrugated polyester plate formed in the corrugated wave shape, and the polyester plate and the second heater passed through the upper roller 14 of the body 11 The first heater rods 23 are fixed to be positioned between the polyester plates passing through the plate 18 so that the surfaces facing each other of the two polyester plates are slightly melted by the heating of the first heater rods 23. The second heater rod 24 is fixed to be positioned between the polyester plate passed through the forming roller 14 and the polyester plate passed through the third heater plate 21 of the body 11. Facing sides of the polyester sheet melt slightly by heating of the second heater rod 24 And a plurality of cooling rollers 25 are rotatably installed on the body 11 so that each of the cooling rollers 25 has a flat polyester plate contacting the upper and lower surfaces with the corrugated polyester plate in the center. By attaching to each other by pressing to form a board having three layers while giving a feeding force, the body 11 is provided with a cutter 26 so that the board having three layers to be fed through the cooling roller 25 When the cutter 26 cuts the board to an appropriate size.

In order to cause the pair of forming rollers 14 to rotate in opposite directions at the same time as the motor 15 is driven, any one of the forming rollers of the pair of forming rollers 14 is a driving force of the motor 15. Is directly coupled to the shaft to be rotated, and the drive gear 27 is fixed to the shaft of the forming roller shaft-coupled to the motor 15 of the pair of forming roller 14, the shaft is not coupled to the motor 15 The driven gear 28 is fixed to the shaft of the remaining forming rollers while being engaged with the drive gear ().

Referring to the process of manufacturing the building insulation board by the manufacturing apparatus of the present invention building insulation board configured as described in detail as follows.

First, before the apparatus of the present invention is operated, the polyester plate is wound in roll state on the first rotating roller 12 and the second and third rotating rollers 17 and 20 that are rotatably installed on the body 11. The front end of the polyester plate wound in the rolled state on the first rotating roller 12 passes between the paired forming rollers 14 through the pair of first heater plates 13 and then the cooling rollers. The tip of the polyester plate, which should be between (25) and wound in a roll state on the second rotating roller (17), is guided to the first guide roller (19) through a pair of second heater plates (18). The tip of the polyester plate, which is to be between the cooling rollers 25 and wound in a roll state on the third rotating roller 20, is guided to the second guide roller 22 through the pair of third heater plates 21. It should be understood that it should be between the cooling rollers 25 and then the device must be in the above state. When it is operated in operation, the polyester plate wound in the rolled state in the first, second and third rotating rollers 12, 17 and 20 is unloaded from each rotating roller 12, 17 and 20 by the feeding force. , The polyester plates released from each of the rotating rollers are bonded to each other while passing between the cooling rollers 25, so that a building insulation board may be manufactured.

That is, when the device is in the operating state as shown in FIG. 4, the motor 15 is driven while directly rotating one forming roller axially coupled to the motor 15 among the pair of forming rollers 14. Since the cooling roller 25 also rotates under the driving force of a motor (not shown), the polyester plate wound on the first, second, and third rotating rollers 12, 17, and 20 in a rolled state is unrolled, respectively. Feeding in the right direction, at this time, the polyester plate to be moved to the right in the drawing while being released from the first rotary roller 12 is a very soft state by the heat of the heater of the first heater plate 13 and then a pair of up and down Since the pass through between the forming rollers 14, the smoothed polyester plate in this process is wrinkled in a wavy shape by the uneven portion 16 formed in each forming roller, the wrinkled polyester plate Forming roller (14) ), The cooling roller 25 continues to the right on the drawing.

In the above, as the pair of forming rollers 14 rotate in opposite directions with the driving of the motor 15, one of the forming rollers 14 of the pair of forming rollers 14 is directly axially coupled to the motor 15. The driving gear 27 is fixed to the shaft of the forming roller 14 which is axially coupled to the motor, and the driving gear 27 is to the other forming roller shaft that is not axially coupled to the motor 15. This is possible because the driven gear 28 is axially coupled to engage with the.

In addition, the polyester plate which is released from the second rotating roller 17 and moved to the right in the drawing is cooled to a very soft state by the heat of the heater of the second heater plate 18 and then guided to the first guide roller 19 for cooling. The polyester plate, which proceeds to the right side in the drawing on the side of the roller 25 and is released from the third rotating roller 20 and moved out to the right in the drawing, becomes very soft by the heater heat of the third heater plate 21. The second guide roller 22 is guided to the right side of the drawing while being directed to the cooling roller 25.

Each polyester plate proceeding to the right in the drawing by the above action is a state in which the flat polyester plate is overlapped with each other, one wrinkled polyester plate between the top and bottom in the course of passing through the cooling roller 25 The corrugated polyester plate and the upper and lower flat polyester plates are formed by the first heater rods 22 and the second heater rods 23 so as to face each other immediately before passing through the cooling roller 25. Since it is in a state of being slightly melted by heat, in the process of passing through the cooling roller 25, the surfaces facing each other are fused to form a three-layered building insulation board, and the three-layered building insulation board is integrated. Is cut to the appropriate size by the cutter 26 is operated at a constant cycle as a building insulation board having a structure as shown in Figures 7 and 8.

On the other hand, the building insulation board of the structure as shown in Figure 7 and 8 manufactured by the present invention device has a space part as a corrugated polyester plate of the three floors, so if the insulation construction of the building using the building insulation board It can be understood that the space part acts as an important boundary membrane to prevent heat exchange in and out of the room as much as possible, so that the insulation effect will be more pronounced.

Therefore, the building insulation board manufactured by the device of the present invention is not a structure of simply stacking several sheets of polyester plates in a flat state, but a stack of several sheets with a space in the middle. The material cost is reduced and the effect of being able to supply to consumers at a low price, as well as having an air layer due to the space inside, has the effect of greatly improving the thermal insulation effect compared to the conventional based on the same thickness.

In addition, when the insulation effect is greatly improved compared to the conventional one based on the same thickness as described above, it can have a desired insulation effect even with a thin thickness, so the overall thickness is also thin when constructing the wall, ceiling and floor surfaces of the building. As it can be taken, there is also a significant reduction in the disclosure cost of the construction of the building.

Claims (2)

A body for being supported on the ground and provided with various components, A first rotating roller rotatably installed on one side of the body and fitted with a release roll of the polyester plate wound in a roll state; A pair of first heater plates fixed to face the body vertically so as to bend the polyester plate smoothly as it is heated in the upper and lower portions of the polyester plate released in the state of being fitted to the first rotating roller; A pair of forming rollers rotatably installed in a state facing the body vertically and simultaneously rotated in opposite directions under the driving force of the motor; A plurality of concave-convex portions formed along the length of the outer diameter of each forming roller and engaged with each other during rotation of the forming roller to form a corrugation in a substantially wavy shape on the polyester plate passing through the first heater plate while providing feeding force. Wow, A second rotating roller rotatably installed on the body and fitted with a release plate of the polyester plate wound in a roll state; A pair of second heater plates which are fixed to face the body vertically so that the polyester plates are bent smoothly by heating the polyester plates that are released in the state of being fitted to the second rotary roller in the upper and lower portions thereof; The upper surface of the polyester plate of the body is rotatably installed in the vicinity of the polyester plate outlet side of the second heater plate, the corrugated corrugated wrinkles as the polyester plate passed through the second heater plate passes through the forming roller A first guide roller for guiding contact with A third rotating roller rotatably installed on the body and inserted into the roll plate in such a manner that the polyester plate wound in a roll state can be released; A pair of third heater plates which are fixed to face the body vertically so that the polyester plates are bent smoothly by heating the polyester plates which are released in the state of being fitted to the third rotating roller from above and below; The lower surface of the polyester plate is formed rotatably in the body portion of the third heater plate rotatable near the exit portion of the polyester plate plate and the corrugated corrugation is formed as the polyester plate passing through the third heater plate passes through the forming roller. A second guide roller for guiding contact with A first heater rod which is fixed to be positioned between the polyester plate passed through the rotating roller and the polyester plate passed through the second heater plate, and slightly melts each other by heating the opposite surfaces of the two polyester plates; A second heater rod which is fixed to be positioned between the polyester plate passed through the rotating roller and the polyester plate passed through the third heater plate, and slightly melts each other by heating the opposite surfaces of the two polyester plates; A plurality of cooling parts rotatably installed on the body to attach the flat polyester plates contacted to the upper and lower surfaces with the corrugated polyester plate in the center to form a board having three layers while applying a feeding force while forming a board having three layers. With rollers, The installation apparatus of the building insulation board, characterized in that consisting of a cutter which is installed in the body having a three-layer board is fed through the cooling roller to cut the board to an appropriate size. The method of claim 1, Any one of the forming rollers of the pair of forming rollers is axially coupled to be directly rotated by the driving force of the motor, and a drive gear is fixed to the shaft of the forming rollers axially coupled to the motor of the pair of forming rollers, and the shaft As the driven gear is fixed to the shaft of the remaining unmolded roller in the state of being engaged with the drive gear, the pair of the molded rollers are simultaneously rotated in opposite directions under the driving force of the motor. Manufacturing equipment.