KR200218950Y1 - Sludge Moisture Removal Device Using Vacuum - Google Patents

Sludge Moisture Removal Device Using Vacuum Download PDF

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Publication number
KR200218950Y1
KR200218950Y1 KR2020000027266U KR20000027266U KR200218950Y1 KR 200218950 Y1 KR200218950 Y1 KR 200218950Y1 KR 2020000027266 U KR2020000027266 U KR 2020000027266U KR 20000027266 U KR20000027266 U KR 20000027266U KR 200218950 Y1 KR200218950 Y1 KR 200218950Y1
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South Korea
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sludge
water content
landfill
moisture
vacuum
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KR2020000027266U
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Korean (ko)
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김정술
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김정술
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Abstract

(1) 고안이 속한 기술분야(1) The technical field to which the invention belongs

본 고안은 함수율이 높은 슬러지에 함유된 수분을 진공작용을 이용하여 거의 완벽하게 제거하는 장치The present invention is a device that almost completely removes the moisture contained in the sludge with high moisture content by using the vacuum action

(2) 고안의 목적(2) Purpose of devising

함수율이 높은 슬러지로 인하여 처리(운반 및 매립)에 소요되는 비용이나 2차공해발생 즉 매립장에서 발생하는 침출수등은 모두 함수율이 높은 슬러지임으로 이를 근원적으로 해결하기위해서는 슬러지의 함수율을 최소화 시킴으로서 운반비용이 절감되고 또 매립장에서 침출수발생이 되지 않도록 하는데 목적이 있다Due to the sludge with high water content, the cost of treatment (transportation and landfill) or the secondary pollution, that is, the leachate from landfill, are all sludge with high water content. Therefore, in order to solve this problem, transportation cost is minimized by minimizing the water content of sludge. It is aimed at reducing and preventing leachate from landfill.

(3) 고안의 구성(3) constitution

오폐수 슬러지의 경우 함수율이 평균 75%∼85%인데 이를 3%이하로 낮추기 위해서는 슬러지에 함유된 수분을 제거해야 하는데 기존공법은 대부분 압축(프레스작용)작용으로 수분을 제거하고있는데 최대효율치도 함수율이 75%정도이기 때문에 이를 개선하는 방법으로서는 밀폐된용기에 1차로 슬러지를 유입시키고 2차로 용기내부에 진공상태가 형성되게하고 3차로 용기내부에 설치된 히타가 내장된 스크류를 회전시켜 슬러지를 교반시키면 고속으로 수분이 기화화되어 진공펌프에 의해 밖으로 배기되고 슬러지는 건조되어 최소입자로 변화하면 자동인발타이머기에 의해서 외부로 인발되는 공정으로 구성된다In the case of wastewater sludge, the water content averages 75% to 85%, but to lower it to 3% or less, the water contained in the sludge should be removed. Most of the existing methods remove moisture by the compression (pressing) action. Since it is about 75%, a method of improving this is to inject sludge into a sealed container firstly, to form a vacuum state in the container secondly, and to rotate the screw with a heater installed in the container thirdly to stir the sludge. Moisture is vaporized and exhausted by vacuum pump, and the sludge is dried and is drawn out by automatic drawing timer when it changes to minimum particle.

(4) 고안의 효과(4) effect of design

함수율이 높은 모든 슬러지의 고속 건조가 가능하여 정수장, 오폐수처리장 슬러지 및 산업폐수 슬러지등 적용범위가 다양하다It is possible to rapidly dry all sludges with high water content, so the range of application is wide such as water purification plant, wastewater treatment plant sludge and industrial wastewater sludge.

Description

진공을 이용한 슬러지의 수분 제거장치{.}Sludge Moisture Removal Device Using Vacuum {.}

슬러지는 비교적 깨끗한 상수원에서도 발생하고 오폐수경우는 대량으로 발생하는데 현재 처리하고 있는 종래의 공법을 보면 프레스(압착기)로서 압착하여 슬러지에 함유된 수분을 제거하는 것이 대부분으로서 그 효능이 낮아 최대 효능치도 함수율이 75%이상이나 되어 처리비 즉 운반비 및 매립비등이 과다하게 소요되고 또 매립장에 침출수가 발생하는등 2차공해 및 별도의 침출수 처리비까지 소요되는 것이 종래공법의 큰 문제점이지만 본 고안은 진공과 일부간접열을 이용하여 함수율을 3%이하로 할 수 있기 때문에 슬러지의 량을 1/4로 줄일수 있어 운반비 및 매립비도 비례하여 절약되고 매립장에서 침출수의 발생도 없어 경제성에서 탁월하다Sludge is generated from relatively clean water sources and waste water is generated in large quantities. According to the conventional method currently being processed, it is mostly compressed by pressing (presser) to remove water contained in sludge. Although it is more than 75%, it is a big problem of the conventional method that the secondary pollution and the separate leachate treatment costs such as the treatment cost, that is, the transportation cost and the landfill cost are excessively consumed and the leachate is generated in the landfill, Since the water content can be lowered to 3% by using heat, the amount of sludge can be reduced to 1/4, so that transportation and landfill costs are proportionally saved, and there is no occurrence of leachate in the landfill, so it is excellent in economic efficiency.

본 고안은 슬러지가 담긴 용기에 있는 공기 분자를 펌프를 통해 배기시키는 즉 용기내의 기체밀도를 감소시켜 기체밀도를 최소화시킴으로서 물질의 끓는점을 낮추어주고 수분을 조기에 증발토록 하여 밖으로 배기시키는 원리를 이용 슬러지에 함유된 수분을 고속제거하여 함수율을 극소화(3%이하) 시키기 위하여 슬러지가 유입된 용기를 밀폐시키고 진공으로 형성되게하면 고속으로 열이 상승하여 (47℃에서도 물이 끓는상태가 됨) 슬러지 입자에 함유된 수분이 기화화되어 진공펌프의 관을 통하여 밖으로 빠져나가게되고 또 히타가 내장된 스크류를 회전시켜 슬러지를 교반시키면 슬러지는 고속으로 건조되고 슬러지량은 대폭 감소되어 경제성(운반비 및 매립비) 및 2차공해(침출수)에서 벗어날 수 있다The present invention uses the principle of exhausting air molecules in a sludge container through a pump, that is, reducing gas density in the container to minimize gas density, thereby lowering the boiling point of the material and allowing the water to evaporate early to exhaust the sludge. In order to minimize the moisture content (3% or less) by rapidly removing moisture contained in the container, the container into which the sludge is introduced is formed in a vacuum and the heat rises at a high speed (water is boiling at 47 ° C). Moisture contained in the water vaporizes and escapes out through the tube of the vacuum pump, and if the sludge is stirred by rotating the screw with the built-in heater, the sludge is dried at high speed and the amount of sludge is greatly reduced, resulting in economical efficiency (carrying cost and landfill cost) And free from secondary pollution (leachate)

(1) 슬러지 건조용기 (2) 슬러지 유입구 (3) 감속모타(1) Sludge Drying Container (2) Sludge Inlet (3) Reduced Motor

(4) 스크류회전축 (5) 슬러지교반스크류 (6) 슬러지인발구(4) Screw rotating shaft (5) Sludge stirring screw (6) Sludge drawing outlet

(7) 가열히타 (8) 진공펌프 (9) 진공흡입관(7) Heating heater (8) Vacuum pump (9) Vacuum suction pipe

(10) 슬러지자동인발타이머기(10) Sludge Automatic Drawing Timer

이를 실현하기위하여 용기(1) 내부에 진공흡입관(9)과 외부에는 진공펌프(8)를 설치하고 또 슬러지를 교반시키기위한 스크류(5)를 설치하고 스크류를 회전시키기 위하여 위부에 감속모타(3)를 장착하며 또 간접열을 용기(1) 내부에 전달하기 위하여 용기외벽에 간접열 장치는 열손실이 있기 때문에 스크류내부에 히타(7)를 내장하며 슬러지를 유입하는 유입구(2)와 건조된 슬러지를 밖으로 배출하는 인발구(6), 건조된 슬러지가 자동으로 인발되게하는 자동인발타이머기(10)로 구성된 장치In order to realize this, a vacuum suction tube 9 is installed inside the vessel 1 and a vacuum pump 8 is installed outside, and a screw 5 for stirring the sludge is installed, and the reduction motor 3 is rotated thereon to rotate the screw. And indirect heat device on the outer wall of the container to transfer the indirect heat to the inside of the container (1). Apparatus consisting of a draw opening (6) for discharging the sludge out, an automatic drawing timer (10) for automatically drawing the dried sludge

모든 오페수에서 발생되는 슬러지의 처리에 있어 한 획을 긋는 계기가 될 수 있고 각종 물체에 함유된 수분제거에 탁월하며 시장성에 있어서는 전국적인 수요뿐아니라 수출에서 일익이 될 수 있다.It can be an opportunity to draw a stroke in the treatment of all sludges generated from all kinds of water, and it is excellent for removing moisture contained in various objects, and it can be beneficial to export as well as national demand for marketability.

Claims (1)

밀폐된 용기(1) 내에 슬러지교반 스크류(5)를 설치하고 간접열의 효율을 높이기 위해 스크류내에 히타(7)를 내장하며 기화된 기체를 배기하는 진공펌프(8)의 흡입관(9)을 설치하고 건조된 슬러지가 자동으로 인발이 되도록 하는 자동인발타이머기기(10)를 두게하는 장치In order to install the sludge agitating screw (5) in the sealed container (1) and to increase the efficiency of indirect heat, a suction tube (9) of the vacuum pump (8) for evacuating vaporized gas is installed in the screw (7). Apparatus for placing an automatic drawing timer device (10) to automatically draw the dried sludge
KR2020000027266U 2000-09-28 2000-09-28 Sludge Moisture Removal Device Using Vacuum KR200218950Y1 (en)

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