KR20020095144A - The method of forming cubic design having flat surface on the woven goods - Google Patents

The method of forming cubic design having flat surface on the woven goods Download PDF

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KR20020095144A
KR20020095144A KR1020020070592A KR20020070592A KR20020095144A KR 20020095144 A KR20020095144 A KR 20020095144A KR 1020020070592 A KR1020020070592 A KR 1020020070592A KR 20020070592 A KR20020070592 A KR 20020070592A KR 20020095144 A KR20020095144 A KR 20020095144A
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fabric
pattern
roller
dimensional pattern
printed
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KR1020020070592A
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Korean (ko)
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KR100503669B1 (en
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박광철
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박광철
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/26—Printing on other surfaces than ordinary paper
    • B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00—Inks
    • C09D11/02—Printing inks

Abstract

PURPOSE: Provided is a method for forming a 3-dimensional pattern with smooth surface on a fabric, by which it is possible to produce a fabric having a brilliant and glittering pattern with an excellent reflection. CONSTITUTION: A surface of a polyester film(1A) supplied from a polyester film supplying roller(1) is preheated and transferred by means of a conveyer belt(3). During transfer on a conveyer bent(3), a 3-dimensional pattern(4A) is printed on the polyester film by a cylindrical printing roller(4). A raw fabric(5A) supplied from a fabric supplying roller(5) is laid on the film with the 3-dimensional pattern printed and passed through a compress roller(6) to a hot chamber(7), where the printed pattern is solidified for about 10 seconds at a temperature of about 170 deg.C. The composite of the fabric and the film is passed through a guide roller(8), followed by separation to produce a fabric with a 3-dimensional pattern.

Description

직물지에 평활면의 입체무늬를 형성하는 방법{THE METHOD OF FORMING CUBIC DESIGN HAVING FLAT SURFACE ON THE WOVEN GOODS}{THE METHOD OF FORMING CUBIC DESIGN HAVING FLAT SURFACE ON THE WOVEN GOODS}

본 발명은 원통인쇄로울러를 이용하여 직물지에 평활면의 입체무늬를 형성하는 방법에 관한 것이다.The present invention relates to a method of forming a three-dimensional pattern of the smooth surface on a woven paper using a cylindrical printing roller.

좀더 구체적으로는 원통인쇄로울러면에 무수한 잉크유출공의 군으로 형성된 무늬를 조형한 원통인쇄로울러를 이용하여 직물지 원단에 평활면을 갖는 입체무늬를 형성하는 방법에 관한 것이다.More specifically, the present invention relates to a method of forming a three-dimensional pattern having a smooth surface on a fabric paper using a cylindrical printing roller formed with a pattern formed by a group of countless ink outflow holes on the cylindrical printing roller surface.

종래 PVC페이스트레진을 충진시킨 원통형 인쇄로울러로서 원단에 단색 또는 다색의 입체무늬를 형성하는 경우에 있어서는 원통로울러 표면에 무늬를 형성하는 수많은 인쇄잉크 유출공의 군으로부터 유출된 인쇄잉크(PVC페이스트용액)가 원단에 첨착되어 무늬를 형성하게 되므로서 잉크용액이 원단에 겔화(Geling)되기 전에 첨착되므로 해서 두꺼운 인쇄층이 유동성을 갖게 되고 원단의 요철 등에 의하여 무늬의 표면이 평활성을 갖지 못한다.Conventional cylindrical printing rollers filled with PVC paste resin, in the case of forming solid or multi-colored three-dimensional patterns on fabrics, printing ink (PVC paste solution) spilled from a group of numerous printing ink outlet holes forming a pattern on the surface of a cylindrical roller. Since the ink solution is adhered to the fabric to form a pattern, the ink solution is attached to the fabric prior to gelation, so that the thick printed layer has fluidity, and the surface of the pattern does not have smoothness due to irregularities of the fabric.

이로 인해 야간 또는 어두운 무대 등에서 조명에 의한 반사성이 요구되는 무대복 의상 또는 직물지에 악어, 뱀 등의 복부피, 잉어 및 붕어 등의 비늘과 같은 의사성을 갖는 무늬와 같은 평활면이 요구되는 독특한 무늬의 인쇄는 종래 직물지에 원통인쇄로울러로 단색 또는 다색의 입체무늬형성방법으로는 해결하지 못하고 있었다.As a result, a unique pattern that requires a smooth surface such as a pattern having a pseudo-like pattern such as crocodile, snake's abdomen, carp and crucian carp on the stage clothes or fabrics where reflection of light is required at night or in a dark stage. Has not been solved by the monochromatic or multicolored three-dimensional pattern formation method by a cylindrical printing roller on a conventional textile paper.

본 발명은 국내특허출원번호 제2002-26038호 및 제2002-56039호로 출원한바 있는 원통인쇄로울러를 이용한 직물지에 다색무늬를 형성하는 방법에서 사용하고 있는 원통인쇄로울러를 이용하여 직물지(원단)에 인쇄된 입체무늬가 우수한 평활성과 반사성을 갖일 수 있도록 하므로서 전술한 바와 같이 악어 및 뱀 등의 복부무늬, 붕어 및 잉어의 비늘무늬와 같은 평활한 면이 요구되는 독특한 무늬를 현출시킬 수 있고 무늬에 우수한 반사성이 요구되는 독특한 무늬를 형성시킬 수 있도록 원통인쇄로울러로 표면이 평활한 폴리에스텔필름에 PVC페이스트인쇄잉크로 무늬를 1차 인쇄하고 인쇄된 필름에 원단을 포개어 맞물림로울러를 통과시킴과 동시에 PVC페이스트인쇄잉크를 겔화시킨 다음 필름면의 무늬를 직물지에 전이시키는 방법으로 직물지에 평활한 면의 입체무늬를 형성하는 방법을 제공함에 목적이 있다.The present invention is printed on woven paper (fabric) by using the cylindrical printing roller used in the method of forming a multicolored pattern on the woven paper using the cylindrical printing rollers filed in Korean Patent Application Nos. 2002-26038 and 2002-56039 As described above, the three-dimensional pattern can have excellent smoothness and reflectivity, so that a unique pattern requiring smooth surfaces such as abdominal patterns such as crocodiles and snakes, scale patterns of crucian carp and carp can be exhibited as described above, and excellent reflectivity on the pattern In order to form the required unique pattern, the cylindrical printing roller firstly prints the pattern with a PVC paste printing ink on the polyester film with a smooth surface, and the printed film is overlaid with the fabric and passed through the interlocking roller. The ink is gelatinized and then the pattern of the film surface is transferred to the fabric paper. To provide a method of forming a body pattern is aimed.

도 1은 본 발명을 수행하는 장치1 is an apparatus for carrying out the invention.

본 발명은 원통인쇄로울러를 합성수지필름(폴리에스텔필름)에 연속적으로 입체무늬(두꺼운 무늬층)를 인쇄하고 인쇄된 필름면에 직물지(원단)를 포개어 가압로울러를 통과시킨 상태에서 열쳄버로 진행하여 열쳄버 내에서 PVC페이스트인쇄잉크를 겔화시키고 열쳄버 통과 후 무늬가 인쇄된 원단과 필름을 분리하므로서 필름면의 무늬가 원단으로 전이되어 원단에 평활면의 입체무늬를 형성하는 방법이라 할 수 있다.The present invention continuously prints a three-dimensional pattern (thick pattern layer) on a cylindrical printing roller on a synthetic resin film (polyester film), and proceeds to a thermal chamber in a state in which a fabric paper (fabric) is stacked on the printed film surface and passed through a pressure roller. It is a method of forming a three-dimensional pattern of the smooth surface on the fabric by gelling the PVC paste printing ink in the heat chamber and separating the pattern-printed fabric from the film after passing through the heat chamber to the fabric.

상기 방법을 좀더 구체적으로 설명하기 위해 본 방법을 수행하는 도1의 공정도(장치)로서 설명하면,Referring to the process diagram (apparatus) of FIG. 1 performing the method to explain the method in more detail,

폴리에스텔(PET)필름 공급로울러(1)로부터 공급되는 필름(1A) 표면을 히타(2)로 예열하여 콘베어밸트(3)상에 공급되어 진행하는 과정에서 필름 표면에 콘베어밸트(3)와 맞물려 돌아가는 원통인쇄로울러(4)에 의해서 입체무늬(4A)가 인쇄되고 인쇄된 필름표면에 원단공급로울러(5)로부터 공급되는 원단(5A)이 포개어지면서 가압로울로(6)을 통과하여 열쳄버(7)내로 진행하여 무늬(4A)를 겔화시킨 다음 안내로울러(8)을 통과 필름(1A)의 입체무늬가 원단(5A)로 전이된 상태에서 폴리에스텔필름(1A)과 입체무늬가 형성된 원단(5A)이 분리되면서 각각의 권취로울러(9 및 10)에 권취된다.The surface of the film 1A supplied from the polyester film feed roller 1 is preheated with the heater 2 and fed onto the conveyor belt 3 so as to be engaged with the conveyor belt 3 on the film surface in the process of proceeding. The three-dimensional pattern 4A is printed by the rotating cylindrical roller 4, and the fabric 5A supplied from the fabric supply roller 5 is superimposed on the printed film surface, and passes through the pressure roller 6 to heat the chamber ( 7) proceed to the inside and gel the pattern (4A) and then through the guide roller (8) the fabric formed with the polyester film (1A) and the three-dimensional pattern in the state that the three-dimensional pattern of the film (1A) is transferred to the fabric (5A) ( 5A) is separated and wound around the respective winding rollers 9 and 10.

도(1)의 공정을 거치는 본 방법에서 히터(2)의 필름(1A)의 표면예열공정을 생략시킬 수도 있고 또 안내로울러(8)를 통과한 폴리에스텔필름(1A)와 평활한 입체무늬(1A)가 형성된 원단(5A)이 겹쳐진 상태로 권취하여 두었다가 사용시에 필름과 원단을 분리할 수도 있으나 평활한 입체무늬에 금박, 은박 등 각양각객의 박이 첨착 전이될 경우에는 원단과 필름을 분리하고 입체무늬가 형성된 원단은 각양각색으로된 포일의 전이 첨착공정으로 이어진다.In the present method of FIG. 1, the surface preheating process of the film 1A of the heater 2 may be omitted, and the polyester film 1A and the smooth three-dimensional pattern having passed through the guide roller 8 may be omitted. 1A) formed fabric (5A) is rolled up in the overlapping state, and the film and the fabric may be separated during use, but if the foil of each customer such as gold foil, silver foil, etc. in a smooth three-dimensional pattern, separate the fabric and film The patterned fabric leads to the process of transition attaching a variety of foils.

여기에서 원통인쇄로울러는 전술한 바도 있지만 0.3㎜∼1㎜범위의 금속판으로 원통을 구성하되 내부 일측에는 PVC페이스트인쇄잉크가 충전되어 있고 표면에는 크고 적은 인쇄잉크유출공의 집합군으로 형성된 무늬가 조형되어 잇고 원통 내벽에는 코타와 잉크도포수단이 당접 밀착되어 있고 코타와 잉크도포수단 사이에 인쇄잉크(PVC페이스트)가 채워져 있는 구조라 할 수 있다.In this case, the cylindrical printing roller is composed of a metal plate in the range of 0.3 mm to 1 mm, but the inside of the cylindrical printing roller is filled with PVC paste printing ink, and the surface is formed of a group of large and small printing ink outlets. The inner wall of the cylinder is in close contact with the cotta and the ink applying means, and the printing ink (PVC paste) is filled between the cotta and the ink applying means.

또한 본 방법에서 사용되는 PVC페스트인쇄잉크는 온도 170℃부근에서 10초 이내에 거의 겔화가 가능하므로서 본 방법의 목적을 달성할 수 있고 인쇄잉크가 폴리에스텔필름면에 형성하는 입체무늬의 두께는 상기 원통인쇄로울러를 구성하는 금속판의 두께로 결정된다.In addition, since the PVC paste printing ink used in the present method can be gelled almost within 10 seconds at a temperature of 170 ° C., the object of the present method can be achieved, and the thickness of the three-dimensional pattern formed on the polyester film surface of the printing ink is the cylinder. It is determined by the thickness of the metal plate constituting the printing roller.

그밖에 지지, 운반 및 전이 기능을 갖는 폴리에스텔필름은 우선 다른 열가소성필름에 비해 지지력이 우수하고 용융점이 높아 170℃부근에서 열변형이 거의 없으므로 치수안정성을 갖게 하므로서 본 방법과 같은 인쇄방법에서 가장 적합한 필름이라 할 수 있다.In addition, polyester film with supporting, transporting and transferring functions is more suitable for printing method like this method because it has better bearing capacity and higher melting point than other thermoplastic films. This can be called.

이상의 방법으로 얻어진 입체무늬는 우선 입체무늬의 표면이 치밀하고 평활성을 가지므로서 평면성을 갖는 무늬를 원단 위에 인쇄하여 현출시킬 수 있고 또 무늬 위에 별도의 포일(Foil)전이(전사)공정이 이어지는 경우에는 무늬의 면이 치밀한 평면이어야만 우수한 반사성을 갖게 되므로 화려한 무대복 및 축제복에 우수한 광택성과 반사성의 무늬를 부여할 수 있다.When the three-dimensional pattern obtained by the above method is first, the surface of the three-dimensional pattern is dense and smooth, and the planar pattern can be printed and displayed on the fabric, and a separate foil transfer process is performed on the pattern. Since the surface of the pattern must have a dense flat surface to have excellent reflectivity, it can be given an excellent gloss and reflective pattern to the colorful stage clothes and festival clothes.

본 발명은 종래 PVC페이스트인쇄잉크를 사용하여 원통인쇄로울러로 원단에 다색무늬를 형성하는 통상의 방법으로는 해결할 수 없는 무늬형성방법으로 인쇄무늬가 두꺼우면서도 무늬의 표면이 치밀하고 평면성이 요구되는 무늬를 현출시킬 수 있으며 특히 호화찬란한 무대복, 축제복 등에 인쇄되는 반사성이 뛰어난 무늬를 형성시킬 수 있는 인쇄방법으로 직물지에 평활면의 입체무늬를 형성하는 방법이라 할 수 있다.The present invention is a pattern forming method that can not be solved by the conventional method of forming a multi-colored pattern on the fabric by a cylindrical printing roller using a conventional PVC paste printing ink, the pattern of the printed pattern is thick and the surface of the pattern is dense and planarity In particular, it is a printing method that can form a pattern with excellent reflectivity printed on luxurious stage clothes, festival clothes, and the like.

Claims (1)

폴리에스텔필름 공급로울러로부터 공급되는 폴리에스텔필름 표면을 히터로 예열하여 콘베어벨트 상에 공급되어 진행되는 과정에서 폴리에스텔필름 표면에 콘베어벨트와 맞물려 회전하는 원통인쇄로울러에 의해서 입체무늬가 인쇄되고 인쇄된 필름표면에 원단공급로울러(5)로부터 공급되는 원단(5A)이 포개어지면서 가압로울러를 통과하여 열쳄버 내로 진행하여 인쇄된 무늬를 온도 170℃전후에서 약 10초간 결화시킨 다음 안내로울러를 통과 폴리에스텔 필름 상의 입체무늬가 원단으로 전이된 상태에서 폴리에스텔필름과 입체무늬가 형성된 원단을 분리함을 특징으로 하는 원단에 평활면의 입체무늬를 형성하는 방법.In the process of preheating the polyester film surface supplied from the polyester film supply roller with a heater and supplying it to the conveyor belt, a three-dimensional pattern is printed and printed by a cylindrical printing roller which rotates in engagement with the conveyor belt on the polyester film surface. As the fabric 5A supplied from the fabric feed roller 5 is superimposed on the surface of the film, it passes through the pressurized roller and proceeds into the heat chamber, and the printed pattern is crystallized for about 10 seconds at around 170 ° C and then passed through the guide roller. Method for forming a three-dimensional pattern of the smooth surface on the fabric, characterized in that the three-dimensional pattern on the film is transferred to the fabric is separated from the polyester film and the three-dimensional pattern formed fabric.
KR10-2002-0070592A 2002-11-14 2002-11-14 The method of forming cubic design having flat surface on the woven goods KR100503669B1 (en)

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US11660854B2 (en) 2021-07-30 2023-05-30 Duksung Co., Ltd Continuous sublimation transfer method using a vacuum suction roller

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