KR20020091701A - Method for filling liquid crystal in liquid crystal display device - Google Patents

Method for filling liquid crystal in liquid crystal display device Download PDF

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Publication number
KR20020091701A
KR20020091701A KR1020010030570A KR20010030570A KR20020091701A KR 20020091701 A KR20020091701 A KR 20020091701A KR 1020010030570 A KR1020010030570 A KR 1020010030570A KR 20010030570 A KR20010030570 A KR 20010030570A KR 20020091701 A KR20020091701 A KR 20020091701A
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South Korea
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liquid crystal
display device
crystal display
crystal injection
heating
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KR1020010030570A
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Korean (ko)
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문승준
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현대엘씨디주식회사
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Priority to KR1020010030570A priority Critical patent/KR20020091701A/en
Publication of KR20020091701A publication Critical patent/KR20020091701A/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells
    • G02F1/13415Drop filling process

Abstract

PURPOSE: A liquid crystal implantation method for a liquid crystal display device is provided to reduce the generation of foam when implanting liquid crystal for reducing the reject and carry out the implantation at a single step by heating under the vacuum state. CONSTITUTION: In a liquid crystal implantation method for a liquid crystal display device, liquid crystal is implanted to a synthetic resin film substrate(3) while heating in a vacuum chamber(1), wherein the heating is carried out at 150°C for four hours or less by heating units(5).

Description

액정표시장치의 액정주입방법{METHOD FOR FILLING LIQUID CRYSTAL IN LIQUID CRYSTAL DISPLAY DEVICE}Liquid crystal injection method of liquid crystal display device {METHOD FOR FILLING LIQUID CRYSTAL IN LIQUID CRYSTAL DISPLAY DEVICE}

본 발명은 액정표시장치의 액정주입방법에 관한 것으로, 보다 상세하게는 필름 기판에 흡착된 가스를 제거하는 공정을 생략하고 액정 주입전 진공 상태에서 가열을 하면서 동시에 액정을 주입하여 제조상의 불량을 줄인 액정표시장치의 액정주입방법에 관한 것이다.The present invention relates to a liquid crystal injection method of a liquid crystal display device, and more specifically, to omit the step of removing the gas adsorbed on the film substrate, while heating in a vacuum state before the liquid crystal injection while simultaneously injecting the liquid crystal to reduce the manufacturing defects A liquid crystal injection method of a liquid crystal display device.

일반적으로, 필름 기판을 사용하는 액정표시장치는, 예를 들어, 플라스틱과 같은 합성수지 재질로 된 2매의 기판사이에 액정을 삽입하고 기판 외측면에는 편광판을 부착시킨 것으로, 2매의 기판사이에 위치한 전극에 입력시킨 전기신호에 따라액정을 동작시켜 편광판을 경유한 빛의 편광 방향을 조절하여 빛의 통과 및 차단을 조절할 수 있도록 되어 있다.In general, a liquid crystal display device using a film substrate is, for example, by inserting a liquid crystal between two substrates made of a synthetic resin material such as plastic and attaching a polarizing plate to the outer surface of the substrate. The liquid crystal is operated according to the electric signal input to the located electrode to adjust the polarization direction of the light through the polarizer to control the passage and blocking of light.

종래 기술에 따른 액정표시장치의 액정주입방법은 플라스틱 기판에 흡착된 가스를 제거하기 위해 각 공정마다 탈가스(DEGASSING) 과정을 행한다. ITO 전극 형성, 씨일(SEAL) 인쇄, 액정 주입시 모두 해당 공정전 탈가스(DEGASSING) 과정이 진행된다.The liquid crystal injection method of the liquid crystal display device according to the prior art performs a degassing process for each process to remove the gas adsorbed on the plastic substrate. When forming ITO electrodes, sealing (SEAL) printing, and injecting liquid crystals, all of the pre-process degassing processes are performed.

종래 기술에 따른 액정표시장치의 액정주입방법을 간략히 설명하면 다음과 같다.The liquid crystal injection method of the liquid crystal display according to the prior art will be briefly described as follows.

먼저, 전극 형성 또는 실링 공정 전에 플라스틱 기판 표면 위에 가스 흡수를 떨어뜨리기 위해 진공 환경에서 플라스틱 기판을 가열한다.First, the plastic substrate is heated in a vacuum environment to reduce gas absorption on the plastic substrate surface prior to electrode formation or sealing process.

이어, 투명 전극 형성전에 탈가스 과정을 진행하며, 플라스틱 기판은 탈가스 과정이 진행하는 동안 형성된다. 이때, 플라스틱 기판은 투명 전극이 형성되는 온도보다 높다.Then, the degassing process is performed before forming the transparent electrode, and the plastic substrate is formed during the degassing process. At this time, the plastic substrate is higher than the temperature at which the transparent electrode is formed.

이어, 플라스틱 기판을 가열한다. 이때의 가열온도는 약 섭씨 130 내지 140도이며, 투명 전극 형성 온도는 약 섭씨 100 내지 120도이다.Then, the plastic substrate is heated. The heating temperature at this time is about 130 to 140 degrees Celsius, the transparent electrode forming temperature is about 100 to 120 degrees Celsius.

이어, 실링전에 진공 환경에서 기판상의 습기를 제거한다.The moisture on the substrate is then removed in a vacuum environment before sealing.

이어, 플라스틱 기판을 약 섭씨 110도 정도에서 재가열하는데, 이때는 압력을 상대적으로 낮춘다.The plastic substrate is then reheated at about 110 degrees Celsius, at which time the pressure is lowered relatively.

이어, 진공 환경에서 투명 전극 형성전에 탈가스 과정을 진행한다.Subsequently, the degassing process is performed before forming the transparent electrode in a vacuum environment.

이어, 플라스틱 기판 표면 위에 탈가스 과정을 위해 진공 환경에서 액정 주입전에 가열한다.It is then heated on the plastic substrate surface prior to liquid crystal injection in a vacuum environment for degassing.

한편, 탈가스 과정시 플라스틱 기판의 변형을 방지하기 위해 지그(JIG)를 사용한다.Meanwhile, a jig is used to prevent deformation of the plastic substrate during the degassing process.

그러나, 종래 기술에 따른 액정표시장치의 액정주입방법은 다음과 같은 문제점이 있다.However, the liquid crystal injection method of the conventional liquid crystal display device has the following problems.

종래 기술에 따른 액정표시장치의 액정주입방법에 있어서는 공정 진행중 탈가스(DEGASSING) 과정을 거치는데, 모든 공정 진행 과정중에 탈가스 과정을 거치는 것은 공정 진행중 많은 불량이 발생할 수 있다.In the liquid crystal injection method of the liquid crystal display according to the prior art, the process of degassing during the process (DEGASSING) process, the process of degassing during all the process may cause a lot of defects during the process.

또한, 종래 기술에 따른 액정표시장치의 액정주입방법은 탈가스 장치, 진공 장비 및 흡착 장치를 설치하여야 하며, 더욱이 탈가스 과정이 완벽하게 이루어지지 않았다면 제조 수율이 감소한다는 문제점이 있다.In addition, the liquid crystal injection method of the liquid crystal display device according to the prior art has to be installed a degassing device, a vacuum equipment and an adsorption device, and furthermore there is a problem that the production yield is reduced if the degassing process is not completed.

이에, 본 발명은 종래 기술에 따른 문제점을 해결하기 위하여 안출된 것으로, 본 발명의 목적은 액정표시장치의 모든 공정에서의 탈가스 과정을 생략하고 액정 주입전에 진공 상태에서 가열하면서 이와 동시에 액정을 주입하여 제조 공정상이 불량을 줄여 제조 수율을 향상시키는 액정표시장치의 액정주입방법을 제공함에 있다.Accordingly, the present invention has been made to solve the problem according to the prior art, the object of the present invention is to omit the degassing process in all processes of the liquid crystal display device and simultaneously inject the liquid crystal while heating in a vacuum state before the liquid crystal injection Accordingly, the present invention provides a liquid crystal injection method of a liquid crystal display device which reduces manufacturing defects and improves manufacturing yield.

도 1은 본 발명에 따른 액정주입기1 is a liquid crystal injector according to the present invention

* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1;진공챔버3;기판1; vacuum chamber 3; substrate

5;가열장치7;글래스 스틱5; heating device 7; glass stick

9;액정바9; liquid crystal bar

상기 목적을 달성하기 위한 본 발명에 따른 액정표시장치의 액정주입방법은, 합성 수지 기판을 구비하는 액정표시장치의 액정주입방법에 있어서, 액정주입장치를 사용하여 상기 합성 수지 기판상에 액정 주입시 진공 상태에서 가열함과 동시에 액정을 주입하는 것을 특징으로 한다.A liquid crystal injection method of a liquid crystal display device according to the present invention for achieving the above object, in the liquid crystal injection method of a liquid crystal display device having a synthetic resin substrate, at the time of liquid crystal injection on the synthetic resin substrate using a liquid crystal injection device The liquid crystal is injected at the same time as heating in a vacuum state.

이하, 본 발명에 따른 액정표시장치의 액정주입방법을 첨부한 도면을 참조하여 상세히 설명한다.Hereinafter, a liquid crystal injection method of a liquid crystal display according to the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 가열장치를 구비한 애정주입기이다.1 is a love injector with a heating device according to the invention.

본 발명에 따른 액정표시장치의 액정주입방법은, 도 1에 도시된 바와 같이, 글래스 스틱(7) 및 액정바(9)를 구비한 소정의 액정주입장치를 사용하여 진공챔버(1)내에서 합성수지로 된 필름 재질의 기판(3)상에 액정을 주입하는데, 상기 액정주입장치에는 가열장치(5)를 구비하고 있어 액정 주입과 동시에 일정 온도와 일정 시간동안 액정을 상기 필름 기판(3)상에 주입한다.The liquid crystal injection method of the liquid crystal display device according to the present invention, as shown in Figure 1, using a predetermined liquid crystal injection device having a glass stick 7 and a liquid crystal bar (9) in the vacuum chamber (1) The liquid crystal is injected onto the film 3 made of synthetic resin, and the liquid crystal injection device is provided with a heating device 5 so that the liquid crystal is deposited on the film substrate 3 for a predetermined temperature and a predetermined time at the same time as the liquid crystal injection. Inject in.

상기 필름 기판(3)에는 필름 자체가 기포를 발생하고 있으므로 진공 상태에서 기포를 제거 하고 모세관 원리을 이용하여 상기 필름 기판(3)상에 액정을 주입한다. 이때, 상기 기포를 제거하는 경우, 더욱 더 원활하게 필름 기판에서 기포를 제거하기 위해선 상기 필름 기판(3)을 가열장치(5)를 사용하여 가열하는 것이 바람직하다.Since the film itself generates bubbles in the film substrate 3, bubbles are removed in a vacuum state and liquid crystal is injected onto the film substrate 3 using a capillary principle. In this case, when removing the bubbles, it is preferable to heat the film substrate 3 using the heating device 5 in order to remove bubbles from the film substrate even more smoothly.

상기와 같이, 본 발명에 따른 액정표시장치의 액정주입방법은, 상기 가열 장치(5)를 구비한 소정의 액정 주입 장치를 사용하여 액정 주입할 때는 가열을 병행하여 행하므로 기판(3)은 어느 정도의 온도와 시간 동안 열을 받는다. 한편, 상기 기판(3)은 필름 재질이어서 열에 약하므로 필름 기판(3)에 변형을 가져다 주지 않을 정도인 가열 온도로 제한된다. 따라서, 상기 필름 기판(3)의 가열 온도는 섭씨150도 이하가 바람직하다.As described above, the liquid crystal injection method of the liquid crystal display device according to the present invention is carried out in parallel with the liquid crystal injection using a predetermined liquid crystal injection device having the heating device 5, so that the substrate 3 Heat up for a temperature and time. On the other hand, since the substrate 3 is a film material and is weak in heat, the substrate 3 is limited to a heating temperature which does not cause deformation of the film substrate 3. Therefore, the heating temperature of the film substrate 3 is preferably 150 degrees Celsius or less.

위와 같이, 액정 주입 장치에 구비된 가열 장치(5)는 상기 필름 기판(3) 셀 내부에 존재하는 기포의 제거를 원활하게 도와 준다. 즉, 필름 기판 액정표시장치에서 사용되고 있는 필름은 기포가 용이하게 포함되기 때문에 상기 가열 장치(5)는 가열을 통해서 상기 필름에 포함된 가스 및 기포를 더욱 원활하게 배출시키는 기능을 담당한다.As described above, the heating device 5 provided in the liquid crystal injection device facilitates the removal of bubbles existing in the cell of the film substrate 3. That is, since the film used in the film substrate liquid crystal display device contains bubbles easily, the heating device 5 functions to smoothly discharge the gas and bubbles contained in the film through heating.

또한, 본 발명에 따른 액정표시장치의 액정주입방법은 가열과 동시에 진공 챔버(1)내에서 4시간 동안 가열함과 동시에 액정을 상기 필름 기판(3)내에 주입한다. 이때, 상기 필름 기판(3)내로의 액정 주입을 위해 진공도를 대기압 상태로 하고 액정 주입구에 액정 바(9;BAR)를 접합하여 액정을 주입한다.In addition, the liquid crystal injection method of the liquid crystal display device according to the present invention injects liquid crystal into the film substrate 3 while simultaneously heating the vacuum chamber 1 for 4 hours. At this time, in order to inject the liquid crystal into the film substrate 3, the vacuum degree is set to atmospheric pressure, and a liquid crystal bar 9 (BAR) is bonded to the liquid crystal injection hole to inject the liquid crystal.

본 발명의 원리와 정신에 위배되지 않는 범위에서 여러 실시예는 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 자명할 뿐만 아니라 용이하게 실시할 수 있다. 따라서, 본원에 첨부된 특허청구범위는 이미 상술된 것에 한정되지 않으며, 하기 특허청구범위는 당해 발명에 내재되어 있는 특허성 있는 신규한 모든 사항을 포함하며, 아울러 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해서 균등하게 처리되는 모든 특징을 포함한다.Various embodiments can be easily implemented as well as self-explanatory to those skilled in the art without departing from the principles and spirit of the present invention. Accordingly, the claims appended hereto are not limited to those already described above, and the following claims are intended to cover all of the novel and patented matters inherent in the invention, and are also common in the art to which the invention pertains. Includes all features that are processed evenly by the knowledgeable.

이상에서 살펴 본 바와 같이, 본 발명에 따른 액정표시장치의 액정주입방법은 다음과 같은 효과가 있다.As described above, the liquid crystal injection method of the liquid crystal display according to the present invention has the following effects.

본 발명에 있어서는 필름 액정 표시장치의 액정 주입시 기포 발생을 줄일 수있어 제조 공정상 불량을 감소시킬 수 있으며, 액정 주입시 단 한번의 공정으로 가열 및 진공하에서이 액정을 주입할 수 있어 제조 수율을 향상시킬 수 있다.In the present invention, it is possible to reduce the generation of bubbles during the liquid crystal injection of the film liquid crystal display device, thereby reducing defects in the manufacturing process, and to improve the manufacturing yield by injecting the liquid crystal under heating and vacuum in a single process during liquid crystal injection. You can.

Claims (4)

합성 수지 기판을 구비하는 액정표시장치의 액정주입방법에 있어서,In the liquid crystal injection method of the liquid crystal display device having a synthetic resin substrate, 액정주입장치를 사용하여 상기 합성 수지 기판상에 액정 주입시 진공 상태에서 가열함과 동시에 액정을 주입하는 것을 특징으로 하는 액정표시장치의 액정주입방법.A liquid crystal injection method of a liquid crystal display device, characterized in that the liquid crystal is injected at the same time as the liquid crystal injection device is heated in a vacuum state when the liquid crystal injection on the synthetic resin substrate. 제 1항에 있어서,The method of claim 1, 상기 가열 온도는 섭씨 150도 이하인 것을 특징으로 하는 액정표시장치의 액정주입방법.The heating temperature is a liquid crystal injection method of the liquid crystal display device, characterized in that less than 150 degrees Celsius. 제 1항에 있어서,The method of claim 1, 상기 가열 시간은 4시간 이하인 것을 특징으로 하는 액정표시장치의 액정주입방법.The heating time is a liquid crystal injection method of the liquid crystal display device, characterized in that 4 hours or less. 제 1항에 있어서,The method of claim 1, 상기 액정주입장치는 가열장치를 구비하고 있는 것을 특징으로 하는 액정표시장치의 액정주입방법.And the liquid crystal injection device comprises a heating device.
KR1020010030570A 2001-05-31 2001-05-31 Method for filling liquid crystal in liquid crystal display device KR20020091701A (en)

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