KR20020085394A - Method for manufacturing of color concrete block for surface hardening - Google Patents

Method for manufacturing of color concrete block for surface hardening Download PDF

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Publication number
KR20020085394A
KR20020085394A KR1020010024891A KR20010024891A KR20020085394A KR 20020085394 A KR20020085394 A KR 20020085394A KR 1020010024891 A KR1020010024891 A KR 1020010024891A KR 20010024891 A KR20010024891 A KR 20010024891A KR 20020085394 A KR20020085394 A KR 20020085394A
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KR
South Korea
Prior art keywords
color
coating
concrete block
concrete
blocks
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Application number
KR1020010024891A
Other languages
Korean (ko)
Inventor
김광제
Original Assignee
최선규
박경숙
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Priority to KR1020010024891A priority Critical patent/KR20020085394A/en
Publication of KR20020085394A publication Critical patent/KR20020085394A/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/82—Coating or impregnation with organic materials
    • C04B41/83—Macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54—Pigments; Dyes
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00—Details of pavings
    • E01C11/22—Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
    • E01F9/50—Road surface markings; Kerbs or road edgings, specially adapted for alerting road users
    • E01F9/535—Kerbs or road edgings specially adapted for alerting road users
    • E01F9/541—Kerbs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts

Abstract

PURPOSE: A manufacturing method of color concrete blocks whose surfaces are reinforced with a polymer resin, color-mixed mortar and UV-curable paints is provided to improve durability and express various colors without discoloration. CONSTITUTION: The surface-reinforced color concrete blocks are manufactured by the following steps of: curing concrete blocks, such as concrete curbstones, pavement blocks and wall bricks, over 500deg.C, and drying; coating water soluble acrylic resin on the surface of concrete blocks with brush or spray; coating color-mixed mortar comprising cement, aggregates, paints and a polymeric resin on the resin layer, and optionally coating luminous and fluorescent paints on the mortar layer; and coating UV-curable paint on the mortar layer.

Description

표면강화 칼라콘크리트 블록의 제조방법{Method for manufacturing of color concrete block for surface hardening}Method for manufacturing color concrete block for surface hardening

본 발명은 표면강화 칼라콘크리트 블록의 제조방법에 관한 것으로, 더욱 구체적으로는 도로에 설치되는 콘크리트 경계석, 인도블록, 벽체용벽돌, 블록등의 콘크리트 성형제품의 표면을 강화하여 내구성을 크게 향상시키고 변색이 없는 다양한 색상을 표현할수 있어서 미관이 좋게하는 등의 제조수단으로 된 것이다The present invention relates to a method for producing surface-reinforced color concrete blocks, and more specifically, to strengthen the surface of concrete molded products such as concrete boundary stone, sidewalk blocks, wall bricks, blocks, etc. installed on the road to greatly improve durability and discolor. It can be expressed in a variety of colors without a good aesthetics and manufacturing means

종래에는 콘크리트경계석, 인도블럭, 벽체용벽돌, 블록등의 콘크리트블록 표면에 칼라도료를 입힌 피막으로 다양한 색상을 얻도록 하였으나 피막이 백화현상으로 색상이 변색될뿐만 아니라 표면강도 및 내구성이 좋지 않았다.Conventionally, a variety of colors are obtained by coating a color coating on a concrete block surface such as a concrete boundary stone, a sidewalk block, a wall brick, and a block, but the color of the film is not only discolored due to bleaching, but also the surface strength and durability are not good.

또한 수밀성이 약하여 겨울철에 동파되는 원인과 함께 도료를 입힌 피막에 의해서 눈,비올때 미끄럼사고가 발생하는 등의 문제점이 있었다.In addition, due to the water tightness caused by freezing in winter, there was a problem such as a sliding accident occurs when the snow, rain due to the coating film.

본 발명은 이러한 문제점을 해결하기 위하여 콘크리트 블록 성형제품의 양생, 건조공정과, 콘크리트블록성형제품의 표면에 수용성 폴리머수지를 도포하는 공정과, 칼라믹스혼합몰탈을 도포하는 공정과, 자외선경화도료를 도포하는 공정을 거쳐 표면강화 칼라콘크리트 블록을 제조하여서 된 것이다.In order to solve the above problems, the present invention provides a curing and drying process of a concrete block molded product, a process of applying a water-soluble polymer resin to the surface of the concrete block molded product, a process of applying a color mix mixed mortar, and an ultraviolet curing paint. It was made by manufacturing the surface-reinforced color concrete block through the coating process.

본 발명에 따른 표면강화 칼라 콘크리트블록은 주로 도로에 설치되는 콘크리트경계석, 인도블럭, 벽체용벽돌, 블록등이 해당되며, 그 제조공정을 설명하면 다음과 같다.The surface-reinforced color concrete blocks according to the present invention mainly correspond to concrete boundary stones, sidewalk blocks, wall bricks, blocks, and the like, which are installed on roads.

1. 콘크리트 블록양생건조공정1. Concrete block curing drying process

- 콘크리트 블록성형제품을 500℃이상에서 양생-Curing concrete block molding products above 500 ℃

- 블록 표면부분은 건조(물기가 없는 상태로 만든다)-Block surface area to dry (make dry)

2. 수용성 폴리머수지도포공정2. Water Soluble Polymer Resin Coating Process

- 부드러운 솔이나 롤러스프레이를 이용하여 아크릴계 수용성 폴리머수지를 콘크리트블록 성형제품의 표면에 도포하여 후공정의 몰타르와의 접착력을 향상시킨다.-Apply acrylic water-soluble polymer resin to the surface of concrete block molding product using soft brush or roller spray to improve adhesion to mortar in post process.

3. 칼라믹스 혼합몰탈 도포공정3. Color mix mortar coating process

- 시멘트+골재+색소+수용성폴리머수지를 혼합기에서 혼합하여서된 몰탈을 수용성 폴리머수지가 도포된 콘크리트블록 성형제품표면에 수평용 밀대 또는 스프레이로 도포하여 칼라믹스혼합몰탈층을 형성한다.-Mortar mixed with cement + aggregate + pigment + water-soluble polymer resin is applied to the surface of concrete block molded product coated with water-soluble polymer resin by horizontal stick or spray to form color mix mortar layer.

상기 몰탈층에 야광, 형광, 빛의 반사가 필요한 경우에는 표면에 야광, 형광반사물질로 도포한다.When luminous, fluorescence, or light reflection is required for the mortar layer, the surface is coated with luminous or fluorescent reflecting material.

4. 자외선경화도료도포공정4. UV Curing Paint Coating Process

- 수분이 완전히 건조되고 경화한후 자외선 경화도료를 솔, 롤러, 스프레이로 도포하여 저온에서 경화가능하게 하고 높은 경도와 내마모성, 광택유지를 하며, 오물, 먼지의 청소가 용이하도록 한다,-After moisture is completely dried and cured, apply UV curing paint with brush, roller, spray to make it harden at low temperature, maintain high hardness, wear resistance, gloss, and clean dirt and dust easily.

상기 공정을 거쳐 제조된 제품을 양생건조하여 표면강화 칼라콘크리트 블록을 제조하게 된다.Curing and drying the product produced through the above process to prepare the surface-reinforced color concrete block.

그리고 상기의 표면강화칼라 콘크리트블록은 칼라믹스 혼합몰탈층을 콘크리트 블록표면의 일면 또는 여러면에 형성시키는 등 필요에 따라 사용하게 된다.In addition, the surface-reinforced color concrete block is used as needed, such as to form a color mix mixed mortar layer on one or more surfaces of the concrete block surface.

이와같이된 본 발명의 표면강화 칼라콘크리트 블록은 표면이 폴리머에 의해 결합력이 강화되어 강도가 증가되므로 내구성이 크게 향상되며, 표면 방수효과를 갖는 수밀성이 뛰어나서 동파를 방지하게 된다.As described above, the surface-reinforced color concrete block of the present invention is greatly improved in durability since the bonding strength is increased by the polymer, and the durability is greatly improved, and the watertightness having the surface waterproofing effect is excellent to prevent freezing.

또한, 콘크리트블록표면에 칼라믹스혼합몰탈층이 형성되므로 몰탈층의 요철에 의해 보도용으로 사용될때 미끄럼방지역할을 하므로 눈,비가 올때의 미끄럼으로 인한 보행자의 사고예방에 기여하게 된다.In addition, the color mix mixed mortar layer is formed on the surface of the concrete block, so that when used for sidewalks due to the irregularities of the mortar layer, the sliding area is confined.

또, 콘크리트 블록의 표면처리로 백화현상을 방지하고 다양한 색상을 갖으면서 색상의 변색없이 지속적으로 색상을 보존할수 있게 되므로 형광, 야광, 반사물질이 처리된 제품으로 도로경계석, 차선분리대, 추락방지 시설물로 사용되어 안전사고 예방에 기여할수 있다.In addition, the surface treatment of concrete blocks prevents bleaching and maintains color without discoloration while having various colors, so it is a product treated with fluorescent, luminous, and reflective materials. It can be used to contribute to the prevention of safety accidents.

이와같이 본 발명의 표면강화 칼라콘크리트 블록은 콘크리트보도블록, 경계석, 차선분리대, 중앙분리대 또는 벽돌, 블록, 표면강화 및 아름다운 색상이 요구되는 제품 또는 야간에 형광, 야광, 빛의 반사가 요구되는 제품등에 광범위하게 적용시키면서 동파방지, 내구성과 변색되지 않는 다양한 색상의 표현및 미관을 좋게 하는 등의 효과가 있는 것이다.As such, the surface-reinforced color concrete blocks of the present invention may be used for concrete press blocks, boundary stones, lane dividers, medians or bricks, blocks, products requiring surface strengthening and beautiful colors, or products requiring fluorescent, luminous, light reflection at night. It has the effect of freezing prevention, durability and expressing various colors not discoloring and improving aesthetics.

Claims (2)

콘크리트 블록성형제품의 양생 및 건조공정과; 상기 콘크리트 블록성형제품의 표면에 수용성 폴리머수지를 도포하는 공정과; 상기 수용성폴리머수지가 도포된 블록 표면에 시멘트, 골재, 색소, 수용성 폴리머수지를 혼합한 몰탈을 도포하여 칼라믹스 혼합몰탈층을 형성하는 공정과; 상기 칼라믹스 혼합몰탈층에 자외선 경화도료를 도포하는 공정을 거쳐 제조됨을 특징으로 하는 표면강화 칼라콘크리트 블록의 제조방법Curing and drying process of concrete block molding products; Coating a water-soluble polymer resin on the surface of the concrete block molded product; Forming a color mix mortar layer by applying mortar mixed with cement, aggregate, dye, and water-soluble polymer resin on the surface of the block on which the water-soluble polymer resin is applied; Method for producing a surface-reinforced color concrete block, characterized in that the manufacturing process through the application of the UV curable coating on the color mix mortar layer 제1항에 있어서, 칼라믹스혼합몰탈층에 야광, 형광반사물질이 도포하여서 됨을 특징으로하는 표면강화 칼라콘크리트 블록의 제조방법The method according to claim 1, wherein a luminous and fluorescent reflecting material is applied to the color mix mortar layer.
KR1020010024891A 2001-05-08 2001-05-08 Method for manufacturing of color concrete block for surface hardening KR20020085394A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100668521B1 (en) * 2006-03-21 2007-01-16 (주)알엔씨 Composition for coating footpath block pavement and coating method thereof
GB2510009A (en) * 2013-01-18 2014-07-23 Pro Teq Surfacing Uk Ltd Self-illuminating ground surface, comprising binder, luminescent particles and sealant

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100668521B1 (en) * 2006-03-21 2007-01-16 (주)알엔씨 Composition for coating footpath block pavement and coating method thereof
GB2510009A (en) * 2013-01-18 2014-07-23 Pro Teq Surfacing Uk Ltd Self-illuminating ground surface, comprising binder, luminescent particles and sealant
GB2510009B (en) * 2013-01-18 2015-02-25 Pro Teq Surfacing Uk Ltd Self-illuminating ground surface

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