KR20020085183A - Attatchment method of flexible printed circuit board using adhesive - Google Patents
Attatchment method of flexible printed circuit board using adhesive Download PDFInfo
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- KR20020085183A KR20020085183A KR1020010024553A KR20010024553A KR20020085183A KR 20020085183 A KR20020085183 A KR 20020085183A KR 1020010024553 A KR1020010024553 A KR 1020010024553A KR 20010024553 A KR20010024553 A KR 20010024553A KR 20020085183 A KR20020085183 A KR 20020085183A
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- South Korea
- Prior art keywords
- printed circuit
- flexible printed
- circuit board
- adhesive
- reinforcing plate
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0393—Flexible materials
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0055—After-treatment, e.g. cleaning or desmearing of holes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Structure Of Printed Boards (AREA)
Abstract
Description
본 발명은 에폭시계, 페놀계 및 이미다졸계 등의 다양한 폴리머 성분의 경화제류와 적외선 노광이나 열건조용 잉크와의 배합을 최적으로 한 점착성 도료를 이용하여 부품의 표면실장류, 칩류의 와이어본딩 및 탭본딩, 그리고 패키지 목적을위한 연성인쇄회로기판과 보강판의 접착공정에 사용하여 부드러우면서도 강한 밀착성을 가지도록 한 점착성도료를 이용한 연성인쇄회로기판의 접합방법에 관한 것이다.The present invention is wire bonding of surface mounts and chips of components using an adhesive coating that is optimally blended with a curing agent of various polymer components such as epoxy, phenol, and imidazole, and infrared exposure or heat drying ink. And a method for bonding a flexible printed circuit board using adhesive paints having a soft and strong adhesiveness for use in tab bonding and bonding of a flexible printed circuit board and a reinforcement plate for package purposes.
일반적으로, 종래의 접착제류는 용매기반의 접착제(Solvent-based Adhesive), 라텍스 접착제(Latex Adhesive), 감압성 접착제(Pressure-Sensitive Adhesive), 고온용융 접착제(Hot-melt Adhesive), 반응성 접착제(reactive Adhesive)등 다양한 폴리머나 그들의 배합을 이용한 접착제가 사용되어지고 있으며, 특히 연성인쇄회로기판의 경우에는 이중 감압성(pressure-sensitive), 열경화성(Thermoset), 열가소성(Thermoplastic) 접착제류를 주로 사용하는데 이들 모두의 공통된 특성은 강한 접착력을 주요인으로 하고 레진 플로우, 화학적 레지스턴스Generally, conventional adhesives include solvent-based adhesives, latex adhesives, pressure-sensitive adhesives, hot-melt adhesives, and reactive adhesives. Adhesives using various polymers such as adhesives or combinations thereof are used. Especially in the case of flexible printed circuit boards, double pressure-sensitive, thermoset and thermoplastic adhesives are mainly used. Common characteristics of all are due to strong adhesion and resin flow, chemical resistance
(Chemical resistance), 열적 레지스턴스(Thermal resistance) 등을 부요인으로 하였다.(Chemical resistance), thermal resistance, etc. were the main factors.
그러나, 상기한 바와 같은 접착제류는 그 공정에 있어서, 보강판을 가열하고 난 후 보강판에 상기와 같은 접착제류를 도포하여 연성인쇄회로기판에 접착한 후 부품의 표면실장류, 칩류의 와이어본딩 및 탭본딩, 그리고 패키지가 완료된 다음 박리시킬 때 그 점착성이 매우 강하므로 연성인쇄회로기판이 구겨지거나, 갈라짐, 잔사 등의 발생을 초래하는 문제점이 있었다.However, in the above-described adhesives, in the process, after heating the reinforcing plate, the adhesive is applied to the reinforcing plate, and then bonded to the flexible printed circuit board, and then wire bonding of the surface mounts and chips of the parts. And since the adhesiveness is very strong when the tab bonding, and then peeled off after the package is completed, there is a problem that the flexible printed circuit board is wrinkled, cracking, residue or the like.
이에 본 발명은 상기와 같은 문제점을 해결하기 위해 안출한 것으로서, 이미다졸계, 아크릴계, 페놀계, 에폭시계 등의 경화제류를 적외선 노광용이나 열건조용잉크에 적당한 비율로 배합한 점착제류를 보강판과 연성인쇄회로기판의 접착공정에 응용하여 연성인쇄회로기판의 구김, 갈라짐, 잔사 등의 발생을 효과적으로 줄이고자 하는 점착성도료를 이용한 연성인쇄회로기판의 접합방법을 제공하는데 그 목적이 있다.Accordingly, the present invention has been made in order to solve the above problems, a reinforcing plate of a pressure-sensitive adhesive compounded with a curing agent such as imidazole-based, acrylic, phenol-based, epoxy-based in an appropriate ratio for the infrared exposure or thermal drying ink The purpose of the present invention is to provide a method for bonding a flexible printed circuit board using an adhesive paint to effectively reduce the occurrence of wrinkles, cracks, residues, etc. of the flexible printed circuit board by applying it to the bonding process of the flexible printed circuit board.
상기한 바와 같은 목적을 달성하기 위한 본 발명에 따른 점착성도료를 이용한 연성인쇄회로기판의 접합방법은, 원자재에 회로를 형성하는 회로형성과정을 거친 기판에 보호용 쉴드재료 및 표면처리제를 입히고, 노출된 부위에 도금을 하여 외형을 절단하는 보호처리공정을 거친 후 연성인쇄회로기판과 보강판을 열, 압력, 시간 요인으로 밀착시키는 후처리공정을 거쳐 부품의 표면실장류, 칩류의 와이어본딩 및 탭본딩, 그리고, 패키지를 하는 응용기술공정으로 이루어지는 연성인쇄회로기판의 제조방법에 있어서, 상기 후처리공정은 연성인쇄회로기판과 접착되기 위한 보강판을 인쇄하는 보강판 인쇄단계와, 상기 인쇄단계를 거친 보강판에 경화제류가 첨가된 점착성도료를 도포하는 도료투입단계와, 적외선방사 또는 열건조 중 적어도 하나이상의 수단으로 상기 보강판을 가열하여 점착성 도료를 경화시키기 위한 적외선 가열단계와, 상기 투입된 점착성도료에 의해 상기 보강판과 연성인쇄회로기판을 접착시키는 가접착단계와, 상기 접착된 보강판과 연성인쇄회로기판을 압착시키기 위한 핫프레스단계와, 상기 핫프레스단계를 거친 연성인쇄회로기판에 부품을 배치하기 위한 부품의 표면실장/칩류의 와이어본딩단계와, 상기 부품의 표면실장/칩류의 와이어본딩 단계 후 연성인쇄회로기판과 보강판을 분리하는 박리단계로 이루어짐을 특징으로 한다.Bonding method of a flexible printed circuit board using the adhesive paint according to the present invention for achieving the above object, by applying a protective shield material and a surface treatment agent to the substrate subjected to the circuit forming process of forming a circuit on the raw material, After the protective treatment process to plate the parts and cut the appearance, and then to the flexible printed circuit board and the reinforcement plate after the close processing by heat, pressure and time factors, the surface mounting of the components, wire bonding and tap bonding of chips And, In the method of manufacturing a flexible printed circuit board comprising a packaged application technology process, the post-treatment step is a reinforcing plate printing step of printing a reinforcing plate to be bonded to the flexible printed circuit board and the printing step At least one or more of the paint input step of applying a pressure-sensitive adhesive paint with a curing agent added to the reinforcing plate, infrared radiation or heat drying However, an infrared heating step for curing the adhesive paint by heating the reinforcement plate, a temporary adhesive step of bonding the reinforcement plate and the flexible printed circuit board by the injected adhesive paint, and the bonded reinforcement plate and the flexible printed circuit. After the hot press step for crimping the substrate, the surface mounting / chip bonding of the component for placing the component on the flexible printed circuit board after the hot press step, and the wire bonding step for the surface mounting / chip of the component Characterized in that the peeling step of separating the flexible printed circuit board and the reinforcement plate.
도1은 본 발명에 따른 점착성도료를 이용한 연성인쇄회로기판의 접합방법의 공정을 도시한 공정도.1 is a process chart showing the process of the bonding method of the flexible printed circuit board using the adhesive paint according to the present invention.
-도면의 주요부분에 대한 부호의 설명-Explanation of symbols on the main parts of the drawing
10 : 회로형성공정20 : 보호처리공정10: circuit forming process 20: protective treatment process
30 : 후처리공정31 : 보강판 인쇄단계30: post-processing step 31: reinforcement plate printing step
32 : 적외선 가열단계33 : 점착성도료 투입단계32: infrared heating step 33: adhesive coating step
34 : 가접착단계35 : 핫프레스단계34: temporary adhesion step 35: hot press step
40 : 응용기술공정41 : 표면실장/와이어본딩단계40: Applied Technology Process 41: Surface Mount / Wire Bonding Step
42 : 점착성도료 박리단계 43 : 검사 및 출하단계42: adhesive paint peeling step 43: inspection and shipping step
이하, 본 발명을 첨부한 예시도면을 참조하여 상세히 설명한다.Hereinafter, with reference to the accompanying drawings, the present invention will be described in detail.
도1에 도시된 바와 같이, 연성인쇄회로기판의 제조공정은 원자재에 회로를 형성하는 회로형성공정(10)과, 상기 회로형성과정을 거친 회로기판에 보호용 쉴드재료 및 표면처리제를 입히고, 노출된 부위에 도금을 하여 외형을 절단하는 보호처리공정(20)과, 연성인쇄회로기판과 보강판을 열, 압력, 시간 요인으로 밀착시키는 후처리공정(30)을 거쳐 부품의 표면실장류, 칩류의 와이어본딩 및 탭본딩, 그리고 패키지 목적을 위한 응용기술공정(40)으로 크게 이루어진다.As shown in FIG. 1, the process of manufacturing a flexible printed circuit board includes a circuit forming step 10 of forming a circuit on a raw material, and applying a protective shield material and a surface treatment agent to the circuit board having undergone the circuit forming process. The surface treatment of chips and chips is carried out through a protective treatment process (20) of plating the site and cutting the appearance, and a post-treatment process (30) of bringing the flexible printed circuit board and the reinforcement plate into close contact with heat, pressure and time factors. It consists largely of wire bonding and tap bonding, and an application process 40 for package purposes.
여기서, 상기 회로형성과정(10)은 다시 폴리이미드 등의 재료를 사용한 원자재를 투입하여 원하는 크기 또는 면적으로 재단하는 원자재투입/재단단계(11)과, 아트워크(artwork)공정으로 회로가 설계된 드라이필름을 원자재에 접착시키는 드라이필름 접착단계(12)와, 적외선이나 열에 의한 노광으로 빛을 받아 굳어진 부분은 남기고 나머지 부분의 드라이필름을 벗겨내는 노광/현상단계(13)와, 상기 드라이필름이 벗겨진 불필요한 동박부분을 화학약품으로 부식시킨 다음 드라이필름을 벗겨내는 부식/박리단계(14)와, 건조(15)단계로 이루어진다.Here, the circuit forming process (10) is a raw material input / cutting step (11) for cutting the desired size or area by inputting a raw material using a material such as polyimide again, and the circuit is designed by the artwork process (artwork) process Dry film adhesion step (12) for adhering the film to the raw material, exposure / development step (13) to peel off the dry film of the remaining part leaving the hardened part by the light by infrared or heat exposure, and the dry film is peeled off Corrosion / peeling step (14) and the drying (15) step of removing the dry film after the corrosion of the unnecessary copper foil with chemicals.
이때, 상기 원자재투입/재단단계(11)와 드라이필름접착단계(12)사이에는 양면 또는 다층인쇄회로기판 제조 시 드릴링을 하여 무전해 동도금 또는 전해 동도금 중 어느 하나의 방법으로 상기 드릴링으로 형성된 관통공을 전기적으로 연결하는 선택공정(100)이 더 포함될 수 있다.At this time, between the raw material input / cutting step (11) and the dry film bonding step (12) is a through-hole formed by the drilling by any one method of electroless copper plating or electrolytic copper plating by drilling during the manufacture of double-sided or multilayer printed circuit board The selection process 100 for electrically connecting the may be further included.
그리고, 상기 보호처리공정(20)은 보호용 쉴드재료인 커버레이가 접착된 부분중 동박이 노출된 부분을 상기 연성인쇄회로기판을 셋(set)에 조립할 때 커넥터 또는 부품에 장착할 수 있도록 도금을 하고, 외형을 절단해 내는 공정을 포함한다.In addition, the protective treatment process 20 is plated so that the copper foil is exposed to the connector or part when the flexible printed circuit board is assembled into a set of the cover shield-bonded protective cover material. And cutting out the appearance.
또한, 상기 후처리공정(30)은 연성인쇄회로기판과 접착되기 위한 보강판을 인쇄하는 보강판 인쇄단계(31)와, 적외선 또는 열방사 중 적어도 하나이상의 수단으로 상기 보강판을 가열하는 적외선 가열단계(32)와, 상기 적외선 가열단계(32)를 거친 보강판에 경화제류가 첨가된 점착성도료를 도포하는 도료투입단계(33)와, 상기 투입된 점착성도료에 의해 상기 보강판과 연성인쇄회로기판을 접착시키는 가접착단계(34)와, 상기 가접착단계(34)로 접착된 보강판과 연성인쇄회로기판을 압착시키기 위한 핫프레스단계(35)로 이루어짐을 특징으로 한다.In addition, the post-processing step 30 is a reinforcing plate printing step 31 for printing a reinforcing plate to be bonded to the flexible printed circuit board, and infrared heating for heating the reinforcing plate by at least one means of infrared or thermal radiation. Step 32, a paint input step 33 for applying a pressure-sensitive adhesive paint with a curing agent added to the reinforcing plate through the infrared heating step 32, and the reinforcement plate and the flexible printed circuit board by the injected adhesive paint And a hot pressing step 35 for pressing the temporary bonding step 34 to bond the reinforcing plate and the flexible printed circuit board bonded to the temporary bonding step 34.
여기서, 상기 보강판 인쇄단계(31)는 에폭시계나 페놀계, 또는 아크릴계 등의 재료를 사용한 경성의 보강판에 연질의 점착성도료를 입히기 위한 전단계로서, 연성인쇄회로기판 자체의 연성과 패턴의 미세함으로 인하여 부품의 표면실장류, 칩류의 와이어본딩 및 탭본딩, 그리고 패키지를 수행할 경우에 부품을 정확한 위치에 실장시키는 어려움을 없애기 위해 연성인쇄회로기판과 결합시키는 보강판을 인쇄하는 단계이다.Here, the reinforcement plate printing step 31 is a previous step for applying a soft adhesive paint on the rigid reinforcement plate using a material such as epoxy, phenol, or acrylic, and the like due to the ductility and fineness of the pattern of the flexible printed circuit board itself. Due to the surface mounting of the components, the wire bonding and tap bonding of the chips, and the step of printing the reinforcement plate to combine with the flexible printed circuit board in order to eliminate the difficulty of mounting the component in the correct position.
여기서, 상기 점착성도료는 이미다졸계, 페놀계, 아크릴계 중 적어도 하나 이상의 재료를 적외선 노광용이나 열건조용 잉크에 대해 6%의 기본비율로 배합하고, 또한 접착과 박리를 용이하게 하기 위해 경화제의 비율을 2~100%로 조절할 수 있도록 하는 것이 바람직하다.Here, the adhesive paint is blended at least one of the imidazole-based, phenol-based, acryl-based materials in the basic ratio of 6% with respect to the ink for infrared exposure or heat drying, and also the ratio of the curing agent to facilitate adhesion and peeling It is desirable to be able to adjust the 2 to 100%.
한편, 후처리공정(30)은 응용기술공정(40)을 위한 전단계 준비공정으로서 넓은 의미의 선택공정이다. 보강판에 인쇄나 스퍼터링으로서 부드러운 탈, 접착성 재료를 입힌 후 적외선이나 열에 의한 방법으로 가경화 시킨 후 보호처리공정(20)을 마친 제품을 위치에 맞게 가접착 시킨 후 열/압력/시간 팩터로 밀착시켜 준다.On the other hand, the post-treatment process 30 is a pre-stage preparation process for the application technology process 40 is a wide selection process. After coating or sputtering on the reinforcing plate, apply soft desorption and adhesive material, and then temporarily harden it by infrared or heat method. Then, after the protective treatment process (20) has been temporarily bonded, the product is temporarily bonded. Keep it tight.
그리고, 응용기술공정(40)은 실시예로서 소프트한 탈, 접착이 필요한 경우의 공정 및 제품 중에서 와이어본딩과 표면실장기술을 연성인쇄회로기판에 응용하는 것을 나타낸다.In addition, the application technology process 40 shows the application of the wire bonding and surface mounting technology to a flexible printed circuit board among the processes and products in the case where soft detachment | bonding and adhesion are needed as an Example.
연성 자체가 가진 연성과 패턴의 미세함은 때로 표면실장기술 또는 와이어본딩(41)을 수행하는 경우에 정확한 위치에 부품실장을 힘들게 하며, 이때 SUS/AL/페놀/에폭시 등 다양한 종류의 지그(JIG)류를 사용하는데 이들 자체로는 접착력이 없으므로 점착제류를 별도로 사용하거나 다운 레이어 및 업 레이어를 사용할 수 밖에 없다.The ductility itself and the fineness of the pattern sometimes make it difficult to mount the parts at the correct position when performing surface mount technology or wire bonding (41), and various kinds of jigs (JIG) such as SUS / AL / phenol / epoxy However, since they do not have adhesive strength by themselves, they have no choice but to use adhesives separately or use down and up layers.
또한, 기존 점착제류를 사용하는 경우 접착력은 좋으나 박리가 힘들어 연성 기판에 응력과 잔사 등을 남기는 단점이 있으며, 업/다운 레이어를 사용하는 경우 표면실장기술에서 크림솔더를 도포한 이후 업 레이어를 사용하여 제품을 별도로 고정시켜야 하므로 상기한 바와 같은 점착제류를 사용하는 것이 바람직하다.In addition, in the case of using the existing adhesives, the adhesive strength is good, but it is difficult to peel off, leaving stress and residue on the flexible substrate.In the case of using the up / down layer, the up layer is used after applying the cream solder in the surface mounting technology. It is preferable to use the pressure-sensitive adhesives as described above because the product must be fixed separately.
이상에서 설명한 바와 같이, 본 발명에 따른 점착성도료의 응용공정은 연성인쇄회로기판 자체로는 표면실장류, 칩류의 와이어본딩 및 탭본딩, 그리고 패키지 구성을 할 수 없는 단점을 해결할 수 있고, 접착제로서의 역할을 충분히 하면서도 구김, 갈라짐, 잔사 등의 기존 점착제류의 연성인쇄회로기판에 대한 영향력을 최소화시키는 효과가 있다.As described above, the application process of the adhesive coating according to the present invention can solve the disadvantage that the flexible printed circuit board itself can not be a surface mount, wire bonding and tap bonding of chips, and package configuration, as an adhesive It is effective in minimizing the influence on the flexible printed circuit board of existing adhesives such as wrinkles, cracks, and residues while having a sufficient role.
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Cited By (3)
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KR100514610B1 (en) * | 2002-06-24 | 2005-09-13 | 삼신써키트 주식회사 | Manufacturing method of double access typed flexible printed circuit board |
KR100782349B1 (en) * | 2007-03-05 | 2007-12-07 | 주식회사 티이피 | System and method for attaching stiffening plate on flexible printed circuit board |
US8130356B2 (en) | 2008-02-18 | 2012-03-06 | Samsung Electronics Co., Ltd. | Flexible printed circuit board and display device having the same |
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KR20020060659A (en) * | 2002-06-24 | 2002-07-18 | 민병성 | Manufacturing method of single side typed flexible printed circuit board |
KR20050031288A (en) * | 2003-09-29 | 2005-04-06 | 산양전기주식회사 | Structure for joining and manufacturing method of flexible printed circuit board |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR100514610B1 (en) * | 2002-06-24 | 2005-09-13 | 삼신써키트 주식회사 | Manufacturing method of double access typed flexible printed circuit board |
KR100782349B1 (en) * | 2007-03-05 | 2007-12-07 | 주식회사 티이피 | System and method for attaching stiffening plate on flexible printed circuit board |
US8130356B2 (en) | 2008-02-18 | 2012-03-06 | Samsung Electronics Co., Ltd. | Flexible printed circuit board and display device having the same |
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